CN204999400U - Novel multiunit after -combustion device - Google Patents
Novel multiunit after -combustion device Download PDFInfo
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- CN204999400U CN204999400U CN201520663385.XU CN201520663385U CN204999400U CN 204999400 U CN204999400 U CN 204999400U CN 201520663385 U CN201520663385 U CN 201520663385U CN 204999400 U CN204999400 U CN 204999400U
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Abstract
The utility model relates to a novel multiunit after -combustion device and control method, including frame, switch board and a plurality of after -combustion unit, the after -combustion unit is installed inside the frame, and the switch board setting is in frame one side, the after -combustion unit includes drawing drum, locating wheel, unwrapping wire dance wheel, meter rice traction wheel, meter rice sensor, tension sheave, tension appearance, receives line dance wheel and take -up reel, the drawing drum is installed at optic fibre unwrapping wire end, and the take -up reel is installed and is received the line terminal at optic fibre, unwrapping wire dance wheel, locating wheel, meter rice traction wheel, tension sheave and unwrapping wire dance wheel are installed between drawing drum and take -up reel, the tension appearance is installed in the tension sheave lower part, meter rice sensor is installed in meter rice traction wheel one side. The utility model has the advantages of: the programmable logic controler control of convenient to use of arranging of this kind of switch board and a plurality of after -combustion units, programmable logic controler has a plurality of independent PID adjusting module control after -combustion unit autonomous working, has improved the utilization efficiency of equipment, has solved problem with high costs.
Description
Technical field
The utility model relates to a kind of field fiber, particularly a kind of rewinder.
Background technology
Need to use rewinder in optical fibre winding process; At present, a rewinder is only to carry out after-combustion, screening separately, and the degree of utilization of equipment is low, and cost compare is high.
Utility model content
The technical problems to be solved in the utility model is to provide that a kind of capacity utilization rate is high, the novel of saving resource organize rewinder more.
For solving the problems of the technologies described above, the technical solution of the utility model is: a kind of novel rewinder and control method, its innovative point is: comprise frame, control housing and some rewind cells, described rewind cell is arranged on machine frame inside, and described control housing is arranged on frame side; Described rewind cell comprises draw drum, locating wheel A, traction wheel, unwrapping wire dancing wheel, metering traction wheel, metering sensor, straining pulley, strain gauge, locating wheel B, take-up dancing wheel and take-up reel;
Described draw drum is arranged on optical fiber unwrapping wire end, and described take-up reel is arranged on optical fiber take-up end; Described unwrapping wire dancing wheel, locating wheel A, traction wheel, metering traction wheel, straining pulley, locating wheel B and unwrapping wire dancing wheel are arranged between draw drum and take-up reel; Described strain gauge is arranged on straining pulley bottom; Described metering sensor is arranged on metering traction wheel side;
Further, described traction wheel, straining pulley and metering traction wheel are positioned at rewind cell center, described locating wheel A and unwrapping wire dancing wheel are positioned at traction wheel upward position shoulder to shoulder, and described locating wheel B and take-up dancing wheel are positioned at metering traction wheel downstream position shoulder to shoulder.
Further, before described take-up dancing wheel is arranged on take-up motor.
Further, the components and parts on described rewind cell adopt left and right arrangement, and each rewind cell is a row arrangement.
Further, the components and parts on described rewind cell adopt and arrange up and down, and each rewind cell is a line arrangement.
The utility model has the advantage of:
(1) a kind of novel many group rewinders of the utility model have some rewind cells and a control housing, an arrangement method programmable logic controller (PLC) easy to use of a this control housing and multiple rewind cell controls, there is some PID adjustment modules in programmable logic controller (PLC), the corresponding PID adjustment module of each rewind cell, thus can not influence each other during each rewind cell work, all the time equipment is made to remain on a good state, improve the utilization ratio of equipment, solve the problem that cost is high.
(2) rationally, larger metering traction wheel is placed on rewind cell center to the components and parts arrangement in each rewind cell, and all the other steamboats are placed on upward position or the downstream position of metering traction wheel; Greatly save the space of equipment, improve the utilization ratio of equipment.
(3) during after-combustion, the rotating speed of programmable logic controller (PLC) by regulating the rotating speed of buncher to change unwrapping wire dancing wheel and take-up dancing wheel, thus control the tension force of after-combustion.
(4) each rewind cell is yi word pattern arrangement, is convenient to the arrangement of internal wiring and the unified management of each rewind cell.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of novel many group rewinder embodiments 1 of the utility model.
Fig. 2 is the structural representation of a kind of novel many group rewinder embodiments 2 of the utility model.
Fig. 3 is the optical fiber screening control method model framework chart of a kind of novel many group rewinders of the utility model.
Detailed description of the invention
Embodiment 1
As shown in Figure 1, the utility model discloses one is novel organizes rewinder more, comprise frame 10, control housing 11 and some rewind cells, it is inner that rewind cell is arranged on frame 10, and control housing 11 is arranged on frame 10 side; The hardware of control system is all arranged in control housing 11, and control system comprises upper computer and programmable logic controller (PLC); This novel many group rewinder controls some groups of rewind cells by a control system and carries out after-combustion and screening simultaneously, and each group all possesses that winding displacement adjusts automatically, tension automatic control function; Rewind cell comprises draw drum 2, locating wheel A3, unwrapping wire dancing wheel 1, traction wheel 4, metering traction wheel 6, straining pulley 5, strain gauge, take-up dancing wheel 7, locating wheel B8 and take-up reel 9; Draw drum 2 finally completes optical fiber take-up through unwrapping wire dancing wheel 1, traction wheel 4, straining pulley 5, metering traction wheel 6, take-up dancing wheel 7, take-up reel 9 etc.
The rewind cell of this novel many group rewinder adopts up-down structure, and each rewind cell is a line arrangement, and this arrangement is applicable to the more situation of rewind cell, is convenient to unified management, handled easily; Draw drum 2 is arranged on optical fiber unwrapping wire end, installs take-up reel 9 at optical fiber take-up end; Draw drum 9 and take-up reel 2 are positioned at the upper and lower two ends of rewind cell; Traction wheel 4, metering traction wheel 6, locating wheel A3, straining pulley 5, unwrapping wire dancing 1, take-up dancing wheel 7 and locating wheel B8 are arranged between draw drum and take-up reel, strain gauge is arranged on straining pulley 5 bottom, for the screening tension force of detection fiber, be connected with programmable logic controller (PLC) by signal wire (SW), the tension force of detection fiber during for screening; Take-up dancing wheel 7 is connected with take-up motor, during after-combustion, takes turns the take-up speed of 7 thus ensure normal operation by the speeds control take-up dancing of adjustment take-up motor; Metering sensor is arranged on metering traction wheel 4 side, and metering sensor is connected with programmable logic controller (PLC) by signal wire (SW).
Traction wheel 4, straining pulley 5 and metering traction wheel 6 are positioned at rewind cell center, locating wheel A3 and unwrapping wire dancing wheel 1 are positioned at traction wheel 4 side shoulder to shoulder, locating wheel B8 and take-up dancing wheel 7 are positioned at metering traction wheel 6 side shoulder to shoulder, being placed with like this is beneficial to conserve space, improves equipment efficiency of usage.
Upper computer is connected with programmable logic controller (PLC) by control line signal wire (SW), operating personal by upper computer to programmable logic controller (PLC) transmit operation instruction, upper computer realizes data exchange by Industrial Ethernet and programmable logic controller (PLC), the tension force haulage speed of rewind cell by some groups independently proportional-plus-derivative-integral adjustment module automatically adjust, proportional-plus-derivative-integral adjustment is called for short PID and regulates.
The principle of work of the control system of this novel many group rewinder is as follows: upper computer pre-sets ratio, integration and differentiation parameter and standard screening tension force that PID regulates automatically, metering haulage speed, tension force haulage speed, the scope of tension force is generally 8 ~ 10N, and the scope of haulage speed is generally 2000 ~ 2300m/min; The screening tension feedback that Real-time Collection arrives by strain gauge is to programmable logic controller (PLC), metering sensor by Real-time Collection to metering haulage speed feed back to programmable logic controller (PLC), the standard screening tension value that the screening tension force collected and upper computer are arranged is analyzed by programmable logic controller (PLC), pass through PID arithmetic, automatic tune tension force traction, makes the screening tension stability of optical fiber in standard range.Whole production process is controlled by programmable logic controller (PLC), and operating personal is by upper computer to programmable logic controller (PLC) transmit operation instruction, and upper computer realizes data exchange by Industrial Ethernet with programmable logic controller (PLC).Do not need when carrying out after-combustion to use tension force to control, directly selected by touch-screen " screening " " after-combustion " pattern, internal preset control program, carry out independent dispersion control, each group rewind cell shares a control system, each group possesses again the ability controlled separately; Ensure that many groups are carried out after-combustion screening simultaneously on a device.
The control system of PID adjustment module forms as shown in Figure 3:
The PID adjustment module differential equation is as follows:
In formula
The transition function of PID adjustment module is as follows:
As shown in Figure 3, r (t) is given screening tension force, c (t) is the haulage speed of actual detection, adopts PID regulating control automatically to regulate, and exports the control signal of u (t) for optical fiber setting screening tension force, traction rotating speed and optical fiber actual tension.
Embodiment 2
As shown in Figure 2, on the basis of embodiment 1, the rewind cell of this novel many group rewinder adopts tiled configuration, and each rewind cell is a row arrangement; This arrangement is applicable to the situation of less rewind cell, handled easily personnel control, need not walk about left and right.Draw drum 2 is arranged on optical fiber unwrapping wire end, installs take-up reel 6 at optical fiber take-up end; Draw drum 2 and take-up reel 6 are positioned at two ends, rewind cell left and right, traction wheel 4, metering traction wheel 6, locating wheel A3, straining pulley 5, unwrapping wire dancing wheel 1, locating wheel B8 and take-up dancing wheel 7 are arranged between take-up reel 9 and draw drum 2, strain gauge is arranged on straining pulley 5 bottom, screening tension force for detection fiber is connected with programmable logic controller (PLC) by signal wire (SW), the tension force of detection fiber during for screening; Take-up speed is regulated to ensure normal operation by take-up dancing wheel 7 during after-combustion; Metering sensor is arranged on metering traction wheel 6 side, and metering sensor is connected with programmable logic controller (PLC) by signal wire (SW).
Traction wheel 4, straining pulley 5 and metering traction wheel 6 are positioned at rewind cell center, and described locating wheel A3 and unwrapping wire dancing wheel 1 are positioned at traction wheel 4 top shoulder to shoulder, and locating wheel B8 and take-up dancing wheel 7 are positioned at metering traction wheel 6 bottom shoulder to shoulder.
More than show and describe groundwork of the present utility model and principal character.The technical personnel of the industry should be understood; the utility model is not restricted to the described embodiments; what describe in above-described embodiment and specification sheets just illustrates principle of the present utility model; under the prerequisite not departing from the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall within the scope of claimed the utility model.The claimed scope of the utility model is defined by appending claims and equivalent thereof.
Claims (5)
1. novel organize a rewinder more, it is characterized in that: comprise frame, control housing and some rewind cells, described rewind cell is arranged on machine frame inside, and described control housing is arranged on frame side; Described rewind cell comprises draw drum, locating wheel A, traction wheel, unwrapping wire dancing wheel, metering traction wheel, metering sensor, straining pulley, strain gauge, locating wheel B, take-up dancing wheel and take-up reel;
Described draw drum is arranged on optical fiber unwrapping wire end, and described take-up reel is arranged on optical fiber take-up end; Described unwrapping wire dancing wheel, locating wheel A, traction wheel, metering traction wheel, straining pulley, locating wheel B and unwrapping wire dancing wheel are arranged between draw drum and take-up reel; Described strain gauge is arranged on straining pulley bottom; Described metering sensor is arranged on metering traction wheel side.
2. one according to claim 1 is novel organizes rewinder more, it is characterized in that: described traction wheel, straining pulley and metering traction wheel are positioned at rewind cell center, described locating wheel A and unwrapping wire dancing wheel are positioned at traction wheel upward position shoulder to shoulder, and described locating wheel B and take-up dancing wheel are positioned at metering traction wheel downstream position shoulder to shoulder.
3. one according to claim 1 is novel organizes rewinder more, it is characterized in that: before described take-up dancing wheel is arranged on take-up motor.
4. one according to claim 1 is novel organizes rewinder more, it is characterized in that: the components and parts on described rewind cell adopt left and right arrangement, and each rewind cell is that row arrange.
5. one according to claim 1 is novel organizes rewinder more, it is characterized in that: the components and parts on described rewind cell adopt and arrange up and down, and each rewind cell is a line arrangement.
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CN201520663385.XU CN204999400U (en) | 2015-08-31 | 2015-08-31 | Novel multiunit after -combustion device |
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CN201520663385.XU CN204999400U (en) | 2015-08-31 | 2015-08-31 | Novel multiunit after -combustion device |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105197686A (en) * | 2015-08-31 | 2015-12-30 | 中天科技光纤有限公司 | Novel multigroup re-winding device and control method thereof |
CN108083008A (en) * | 2017-11-13 | 2018-05-29 | 海盐县金超化纤有限公司 | A kind of multiply doubling device |
CN108910605A (en) * | 2018-07-28 | 2018-11-30 | 中铁工程装备集团盾构制造有限公司 | A kind of storage cable automation interception actinobacillus device |
CN113970822A (en) * | 2021-11-18 | 2022-01-25 | 江苏亨通海洋光网系统有限公司 | Device and method for improving stainless steel tube light unit attenuation system |
CN116216417A (en) * | 2023-04-11 | 2023-06-06 | 江阴天润信息技术有限公司 | Electromagnetic induction-based towed multi-shaft equal-tension synchronous regulation and control method and system |
-
2015
- 2015-08-31 CN CN201520663385.XU patent/CN204999400U/en active Active
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105197686A (en) * | 2015-08-31 | 2015-12-30 | 中天科技光纤有限公司 | Novel multigroup re-winding device and control method thereof |
CN108083008A (en) * | 2017-11-13 | 2018-05-29 | 海盐县金超化纤有限公司 | A kind of multiply doubling device |
CN108910605A (en) * | 2018-07-28 | 2018-11-30 | 中铁工程装备集团盾构制造有限公司 | A kind of storage cable automation interception actinobacillus device |
CN113970822A (en) * | 2021-11-18 | 2022-01-25 | 江苏亨通海洋光网系统有限公司 | Device and method for improving stainless steel tube light unit attenuation system |
CN113970822B (en) * | 2021-11-18 | 2023-12-22 | 江苏亨通海洋光网系统有限公司 | Stainless steel pipe light unit attenuation improvement device and method thereof |
CN116216417A (en) * | 2023-04-11 | 2023-06-06 | 江阴天润信息技术有限公司 | Electromagnetic induction-based towed multi-shaft equal-tension synchronous regulation and control method and system |
CN116216417B (en) * | 2023-04-11 | 2024-06-04 | 江阴天润信息技术有限公司 | Electromagnetic induction-based towed multi-shaft equal-tension synchronous regulation and control method and system |
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