Full automatic flame compounding machine
Technical field
The utility model relates to a kind of full automatic flame compounding machine.
Background technology
Flame assembly machine be utilize sponge (flame-retardant sponge) make after flame baking surface product soften, thus with knitting wool fabric, cloth, nonwoven articles, ornament materials compound.Also be glued together after can be used for that other bi-material is utilized sponge combustion melting.Be mainly used in the material laminating of the industries such as automotive trim, hatting, gloves, fur clothing, case and bag, seat cushions, toy.
But sponge and Material cladding good after, carry out rolling immediately, this time complex temperature is still higher, and taste is comparatively large, is unfavorable for improving the quality of products further.
Utility model content
Technical problem to be solved in the utility model is: provide a kind of full automatic flame compounding machine, optimize equipment function, improves the quality of products.
The utility model solves the technical scheme that its technical problem adopts: a kind of full automatic flame compounding machine, comprise sponge unit, fabric unit, flame composite host and finished unit, sponge and fabric are sent into flame composite host and carry out compound by sponge unit and fabric unit respectively, finished unit carries out rolling to finished product, it is characterized in that: between flame composite host and finished unit, deodorizing device is set, deodorizing device comprised cloth platform and was arranged on the suspended hood below cloth platform, and suspended hood is connected with air exhausting device by pipeline.
Further restriction, sponge unit comprises sponge more changing device, sponge storage device and sponge deviation correcting device, sponge is delivered to sponge storage device by sponge more changing device, sponge is sent into flame composite host by servomotor by sponge storage device, sponge deviation correcting device is arranged between sponge storage device and flame composite host, rectifies a deviation to the sponge in conveying; Fabric unit comprises fabric unwinding device and fabric deviation correcting device, and fabric unwinding device by servomotor fabric is sent into flame composite host and sponge carries out flame compound, and fabric deviation correcting device is rectified a deviation to the fabric in conveying; Finished unit comprises trimming device, finished product storage device and finished rolling device, and the finished product completing flame compound sends into trimming device, finished product storage device and finished rolling device successively by servomotor.
Further restriction, also comprises base fabric unit, and described base fabric unit by servomotor base fabric is sent into flame composite host and sponge carries out flame compound.
Further restriction, sponge more changing device, sponge storage device, sponge deviation correcting device, fabric unwinding device and fabric deviation correcting device is arranged on the side of flame composite host, and base fabric unit, trimming device, finished product storage device and finished rolling device are arranged on the opposite side of flame composite host.
Further restriction, sponge storage device and finished product storage device are storage cloth posture storage device.
Further restriction, sponge storage device has sponge bonding machine, fabric unwinding device has fabric bonding machine and fabric bucket.
Further restriction, sponge more changing device is the rotation bin can placing two or more sponges volume.
For reducing maintenance cost in the future, and make to keep in repair in the future and become more convenient, limit further, sponge bonding machine and fabric bonding machine are controlled by various PLC.
The beneficial effects of the utility model are: the increase of deodorizing device substantially improves the odor profiles of fabric, and the deodorizing device finished product good to compound has the effect of cooling, adds the compound fastness of fabric.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
In figure: 1. flame composite host, 2. deodorizing device, 2-1. crosses cloth platform, 2-2. suspended hood, 3. sponge more changing device, 4. sponge storage device, 5. sponge deviation correcting device, 7. fabric unwinding device, 8. fabric deviation correcting device, 9. trimming device, 10. finished product storage device, 11. finished rolling devices, 12. base fabric unit, 13. sponge bonding machines, 14. fabric bonding machines, 15. fabric buckets.
Detailed description of the invention
As shown in Figure 1, a kind of full automatic flame compounding machine, comprise sponge unit, fabric unit, flame composite host 1 and finished unit, sponge and fabric are sent into flame composite host 1 and carry out compound by sponge unit and fabric unit respectively, finished unit carries out rolling to finished product, between flame composite host 1 and finished unit, arrange deodorizing device 2, deodorizing device 2 comprised cloth platform 2-1 and was arranged on the suspended hood 2-2 below cloth platform 2-1, and suspended hood 2-2 is connected with air exhausting device by pipeline.
Sponge unit comprises sponge more changing device 3, sponge storage device 4 and sponge deviation correcting device 5, sponge is delivered to sponge storage device 4 by sponge more changing device 3, sponge is sent into flame composite host 1 by servomotor by sponge storage device 4, sponge deviation correcting device 5 is arranged between sponge storage device 4 and flame composite host 1, rectifies a deviation to the sponge in conveying;
Fabric unit comprises fabric unwinding device 7 and fabric deviation correcting device 8, and fabric unwinding device 7 by servomotor fabric is sent into flame composite host 1 and sponge carries out flame compound, and fabric deviation correcting device 8 is rectified a deviation to the fabric in conveying;
Finished unit comprises trimming device 9, finished product storage device 10 and finished rolling device 11, and the finished product completing flame compound sends into trimming device 9, finished product storage device 10 and finished rolling device 11 successively by servomotor.
This full automatic flame compounding machine also comprises base fabric unit 12, and described base fabric unit 12 by servomotor base fabric is sent into flame composite host 1 and sponge carries out flame compound.
Sponge more changing device 3, sponge storage device 4, sponge deviation correcting device 5, fabric unwinding device 7 and fabric deviation correcting device 8 is arranged on the side of flame composite host 1, and base fabric unit 12, trimming device 9, finished product storage device 10 and finished rolling device 11 are arranged on the opposite side of flame composite host 1.
Sponge storage device 4 and finished product storage device 10 are storage cloth posture storage device.
Sponge storage device 4 has sponge bonding machine 13, fabric unwinding device 7 has fabric bonding machine 14 and fabric bucket 15.Sponge bonding machine 13 and fabric bonding machine 14 are controlled by various PLC.In the prior art, sponge bonding machine 13 and fabric bonding machine 14 are controlled by the PLC of complete machine, the PLC cost of complete machine is high, change difficulty, and the independent PLC of existing employing controls sponge bonding machine 13 and fabric bonding machine 14, when breaking down, directly can change, having saved cost.
Sponge more changing device 3 is the rotation bin can placing two or more sponges volume.
The working method of full automatic flame compounding machine is as follows:
1. preparation
First, by direction of routing, base material is put on along each deflector roll.
2. sponge unit
The sponge of rolling is placed on sponge more on changing device, after sponge has been welded by sponge bonding machine, has carried out sponge storage, and be transported to flame composite host by servomotor.
3. fabric unit
The fabric of rolling is placed on fabric unwinding device, after being welded by fabric bonding machine, utilizes and turn over cloth apparatus, fabric fold is accomplished fluently and is placed in fabric bucket, and be transported to flame composite host by servomotor.
4. base fabric unit
The base fabric of rolling is placed on base fabric frame, is delivered directly to main frame by base fabric roller.
5. flame composite host
Flame composite host unit is responsible for whole multiple working.
6. the process of finished product
The good finished product of compound is successively by leaving in finished product storage device after deodorizing device, trimming device and finished rolling device taste removal and trimming process.
7. finished product rolling
Finished product carries out rolling finally by finished rolling device.
The electrical system of this full automatic flame compounding machine is controlled by Siemens S7-300 Programmable Logic Controller and Siemens Servo control system, and the control system of the machine makes whole equipment reach the object of automation mechanized operation.The combustion system of the machine have employed the combustion system of Ke Luomuhuo Coudé, and the design of this combustion system, stability and safety coefficient substantially increased than originally.