CN204996993U - Sucker rod both ends head forges mechanical hand automechanism - Google Patents
Sucker rod both ends head forges mechanical hand automechanism Download PDFInfo
- Publication number
- CN204996993U CN204996993U CN201520707807.9U CN201520707807U CN204996993U CN 204996993 U CN204996993 U CN 204996993U CN 201520707807 U CN201520707807 U CN 201520707807U CN 204996993 U CN204996993 U CN 204996993U
- Authority
- CN
- China
- Prior art keywords
- manipulator
- forging
- transmitting device
- sucker rod
- eddy
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Forging (AREA)
Abstract
The utility model relates to a sucker rod both ends head forges mechanical hand automechanism, including last work or material rest, horizontal forging and upsetting machine, intermediate frequency heating stove, induction heating transmission device, forging mould, manipulator, the imitative staff anchor clamps of manipulator, electrical system, characterized by: be equipped with work or material rest stirring dish in the slope of last work or material rest one side, the one side of coiling at last work or material rest stirring is equipped with induction heating transmission device, and induction heating transmission device's tip is relative with the fire door of intermediate frequency heating stove, is equipped with infrared thermoscope and echelette grating on the intermediate frequency heating stove, and at the parallel secondary transmission device that is equipped with of the opposite side and the induction heating transmission device of horizontal forging and upsetting machine, the manipulator is established in secondary transmission device's the outside, and the manipulator is imitated the staff anchor clamps and is hinged the tip at the manipulator. Its advantage is: replaced artifical heating, forged by the manipulator and beaten and get rid of the pole, realized the automatic forged overall process of two heads of sucker rod.
Description
Technical field
The utility model relates to the frame for movement that a kind of serial sucker rod two terminations forge overstriking automatically, is specifically related to a kind of sucker rod two ends forging machinery hand automechanism, belongs to petroleum equipment machining equipment field.
Background technology
The present situation that China's sucker rod product two termination forging Upsetting slightly produce mainly completes by manual operation, and wherein a forging bed need be equipped with heating in medium frequency work one, forging one, hand and get rid of bar work one; Three operators operationally will stand work always, forging hand will within the time of about 15 seconds forging by 6 to 7 stations, the sucker rod termination forging molding of 1150 DEG C will be heated to, add Operational preparation, loading and unloading and plant maintenance equal time, every platform equipment, within 8 hour working time, on average forges 1200 heads, namely 600 sucker rods, sucker rod regular size has 5 kinds, is respectively: Φ 16, Φ 19, Φ 22, Φ 25 and Φ 29; Sucker rod weighted lever also has 5 kinds of specifications, is respectively: Φ 32, Φ 35, Φ 38, Φ 41 and Φ 44; And each sucker rod specification has three kinds of length specifications, is respectively: 7.62m, 8m and 9.14m, tolerance is: ± 50mm; With regard to be Φ 22 by specification, length is the sucker rod of 8m, often prop up quality about 26kg, forging hand often forges a head except enter mould 3 to 4 times at length direction except in darg, also in 6 to 7 die cavitys, sequential parallel will move every pole, make the body of rod and die cavity keeping parallelism, also to rotate shaft in each die cavity simultaneously, make it forge evenly; After each head has forged, get rid of bar work and want and the cooperation of forging hand, firmly sucker rod is thrown away forging machine has fallen into discharging frame; So repeatedly, often organize personnel and on average will carry out 1200 times in 8 hours, labour intensity is big, well imagines; The more important thing is: manual operation, the control entering mould length is difficult to grasp, and enters that modulus is short fills discontented, causes the phenomenons such as end face shear fissure, longitudinally discontinuous, pit; Enter modulus to have grown easy generation and be full of, cause the non-continuous events such as impression, folding or gauffer; According to the regulation of SY/T5029-2010 " sucker rod " standard, the part equaling more than spanner side's width at jumping-up district diameter allows to occur longitudinal defect, the longitudinal defect that the jumping-up region of playing the body of rod from the position that diameter equals the width of spanner side occurs, as long as it is qualified for being no more than 0.79mm at its height or the degree of depth, in this region, longitudinal defect should remove in the mode of smoothly transitting more than 0.79mm, but should ensure that size is in Measurement Allowance; The transverse defect in continued circling jumping-up district, it is defective that its degree of depth is greater than 1.58mm, and smooth process form should be adopted to be removed, but should ensure that size is in Measurement Allowance.
According to statistics, the operation maturation of 10 years forging hand percent defective will about 2%, and cultivate one newly forging hand at least need the time of 2 years; So cause the forging hand shortage of the industry, the treatment of forging hand is also very superior.
In order to overcome the above problems, the trial of some useful innovations improvement was all done by all sucker rod manufacturers of China, was mainly automated as master to realize forging, but also will utilizes existing equipment simultaneously; Go back the Russian automatic forging equipment of some super-huge sucker rod manufacturer import in addition, but this equipment is very expensive, needs more than 2,000 ten thousand RMB.
Summary of the invention
The purpose of this utility model is to provide a kind of in sucker rod two termination forgings, utilize original forging equipment, design increases manipulator and replaces manually carrying out heating, forging and get rid of bar, realizes the sucker rod two ends forging machinery hand automechanism that sucker rod two heads forge overall process automatically.
The purpose of this utility model is achieved in the following ways:
The utility model comprises stock shelf, horizontal forging and upsetting machine, intermediate-frequency heating furnace, eddy-current heating transmitting device, forging mold, manipulator, manipulator apery hand fixture, electric-control system, it is characterized in that: be provided with stock shelf stirring dish in the slope side of stock shelf, stock shelf stirring dish is connected with a stock shelf stirring cylinder, eddy-current heating transmitting device is provided with in the side of stock shelf stirring dish, horizontal forging and upsetting machine and intermediate-frequency heating furnace are located at outside the end of eddy-current heating transmitting device, the end of eddy-current heating transmitting device is relative with the fire door of intermediate-frequency heating furnace, intermediate-frequency heating furnace is provided with infrared temperature measurement device and echelette, the opposite side of horizontal forging and upsetting machine parallel with eddy-current heating transmitting device be provided with secondary transmitting device, manipulator is located at the outside of secondary transmitting device, manipulator apery hand fixture is hinged on the end of manipulator, horizontal forging and upsetting machine, intermediate-frequency heating furnace, eddy-current heating transmitting device, manipulator, manipulator apery hand fixture is all connected with electric-control system.
The utility model has the advantages that: in sucker rod two termination forgings, utilize original forging equipment, design adds manipulator, and complete equipment is by electric control system controls, instead of Heat artificially, forge and get rid of bar, achieve the overall process that sucker rod two heads forge automatically.
Accompanying drawing explanation
Fig. 1 is plan structure schematic diagram of the present utility model;
Fig. 2 is left TV structure schematic diagram of the present utility model.
In figure: 1--horizontal forging and upsetting machine; 2--intermediate-frequency heating furnace; 3--echelette; 4--stock shelf stirring cylinder; 5--manipulator apery hand fixture; 6--stock shelf stirring dish; 7--eddy-current heating transmitting device; 8--stock shelf; 9--manipulator; 10--No. bis-transmitting devices; 11--forging mold; 12--electric-control system; 13--sucker rod bar.
Detailed description of the invention
With reference to accompanying drawing, the utility model comprises horizontal forging and upsetting machine 1, forging mold 11, stock shelf 8, intermediate-frequency heating furnace 2, eddy-current heating transmitting device 7, manipulator 9, manipulator apery hand fixture 5, secondary transmitting device 10, electric-control system 12.Stock shelf stirring dish 6 is provided with in the slope side of stock shelf, stock shelf stirring dish is connected with a stock shelf stirring cylinder 4, eddy-current heating transmitting device is located at the side of stock shelf stirring dish, horizontal forging and upsetting machine and intermediate-frequency heating furnace are located at outside the end of eddy-current heating transmitting device, the end of eddy-current heating transmitting device is relative with the fire door of intermediate-frequency heating furnace, intermediate-frequency heating furnace is provided with infrared temperature measurement device and echelette 3, the opposite side of horizontal forging and upsetting machine parallel with eddy-current heating transmitting device be provided with secondary transmitting device 10, manipulator is located at the outside of secondary transmitting device, forging mold 11 is arranged on horizontal forging and upsetting machine die holder, manipulator apery hand fixture is hinged on the end of manipulator, horizontal forging and upsetting machine, intermediate-frequency heating furnace, eddy-current heating transmitting device, manipulator, manipulator apery hand fixture is all connected with electric-control system.
During work, first by manually sucker rod bar 13 good for alignment with crane hanging component on stock shelf 8, then to be tiled on the slope of stock shelf by root by artificial, and neat by end face baffle plate top, bar rolls in stock shelf stirring dish 6 by deadweight on stock shelf slope, drives stock shelf stirring dish 6 to carry out translating on stock shelf live roller to sucker rod bar by stock shelf stirring cylinder 4, and stock shelf stirring dish 6 is reverse return again, re-executes stirring action, eddy-current heating transmission device adopts servo motor transmission, when being contained in the photoelectric sensor cue on eddy-current heating transmission device and having material, bar on roller clamps sucker rod bar from eddy-current heating transmitting device 7 and transmits in intermediate-frequency heating furnace, arrive echelette 3 place positioned zero starting point, eddy-current heating transmitting device 7 unclamps sucker rod bar, eddy-current heating transmitting device 7 return back to the size needing to heat sucker rod bar length, and then clamping sucker rod bar is sent in intermediate-frequency heating furnace 2, infrared temperature measurement device in intermediate-frequency heating furnace 2 detect can forging temperature time, return back to and manipulator 9 by eddy-current heating transmitting device 7 again, the switch of apery hand fixture 5.Then manipulator 9 drives apery hand fixture 5 to capture sucker rod bar, carries out manual imitation forging, and what realize each work step measured length enters mould, half-twist action, and manually forges the same work step content, first manipulator is picked up bar from heater and is carried, then the first die cavity position is moved to, mould is entered by preseting length, by setting height by below bar in lower mode cavity, horizontal forging and upsetting machine matched moulds forges once subsequently, three poly-material are carried out in the first die cavity, namely complete length direction and enter mould three times, rotate three actions of 90 ° simultaneously, after entering the feeding of mould length direction, horizontal forging and upsetting machine wants matched moulds to forge once at every turn, then horizontal forging and upsetting machine patrix lifts, rod withdrawal material on manipulator, move to the second work step die cavity, again enter mould further by cut lengths simultaneously, bar is put into counterdie, horizontal forging and upsetting machine matched moulds forges, by that analogy, the poly-material of mould specific length is once entered in the second die cavity, then the 3rd work step die cavity is moved to, head of garlic flange formation is once completed in the 3rd die cavity, half-twist completes the shaping of head of garlic flange, spanner side's preformed in the 4th die cavity, suitable in the 5th die cavity, inverse upset four times, the shaping of spanner side is carried out in each upset 90 °, the cutting burrs of large cylindrical is carried out once in the 6th die cavity, in one, spanner side plane simultaneously in the 6th die cavity, once marking is (if sucker rod only makes a call to a labeling head, then this work step of marking of the 6th die cavity is just omitted in other end forging), if another plane of spanner side also needs marking, then move and into the 7th die cavity, sucker rod rotary 180 ° is carried out, forging process carries out in mould 11.Finally forged and driven apery hand fixture 5 that the sucker rod forged is put on second-pumping frame 10 by manipulator 9, be transported to be arranged on the second-pumping frame other end another horizontal forging and upsetting machine on, carry out the forging of forging sucker rod other end head by above-mentioned action.
Claims (1)
1. a sucker rod two ends forging machinery hand automechanism, comprises stock shelf, horizontal forging and upsetting machine, intermediate-frequency heating furnace, eddy-current heating transmitting device, forging mold, manipulator, manipulator apery hand fixture, electric-control system, it is characterized in that: be provided with stock shelf stirring dish in the slope side of stock shelf, stock shelf stirring dish is connected with a stock shelf stirring cylinder, eddy-current heating transmitting device is provided with in the side of stock shelf stirring dish, horizontal forging and upsetting machine and intermediate-frequency heating furnace are located at outside the end of eddy-current heating transmitting device, the end of eddy-current heating transmitting device is relative with the fire door of intermediate-frequency heating furnace, intermediate-frequency heating furnace is provided with infrared temperature measurement device and echelette, the opposite side of horizontal forging and upsetting machine parallel with eddy-current heating transmitting device be provided with secondary transmitting device, manipulator is located at the outside of secondary transmitting device, manipulator apery hand fixture is hinged on the end of manipulator, horizontal forging and upsetting machine, intermediate-frequency heating furnace, eddy-current heating transmitting device, manipulator, manipulator apery hand fixture is all connected with electric-control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520707807.9U CN204996993U (en) | 2015-09-14 | 2015-09-14 | Sucker rod both ends head forges mechanical hand automechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520707807.9U CN204996993U (en) | 2015-09-14 | 2015-09-14 | Sucker rod both ends head forges mechanical hand automechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204996993U true CN204996993U (en) | 2016-01-27 |
Family
ID=55153898
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520707807.9U Expired - Fee Related CN204996993U (en) | 2015-09-14 | 2015-09-14 | Sucker rod both ends head forges mechanical hand automechanism |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204996993U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108405781A (en) * | 2018-02-01 | 2018-08-17 | 湖北三峡职业技术学院 | The automatic roll forging device of connecting rod |
| CN110125298A (en) * | 2018-02-08 | 2019-08-16 | 无锡华尔顿液压气动有限公司 | A kind of fiery forging processing equipment of metal bar material one and forging technology |
| CN110479948A (en) * | 2019-09-17 | 2019-11-22 | 芜湖纽浩智能装备有限责任公司 | Forge automatic production line |
| CN111135971A (en) * | 2019-12-20 | 2020-05-12 | 安徽禹锋数据科技有限公司 | Graphite spraying device for warm forging operation and using method thereof |
| CN111390087A (en) * | 2020-04-13 | 2020-07-10 | 山东弘名智能科技有限公司 | Intelligent sucker rod manufacturing production line |
| CN114433763A (en) * | 2022-01-26 | 2022-05-06 | 重庆墨希科技有限公司 | Folding forging method and device for high-conductivity graphene metal composite material |
-
2015
- 2015-09-14 CN CN201520707807.9U patent/CN204996993U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108405781A (en) * | 2018-02-01 | 2018-08-17 | 湖北三峡职业技术学院 | The automatic roll forging device of connecting rod |
| CN110125298A (en) * | 2018-02-08 | 2019-08-16 | 无锡华尔顿液压气动有限公司 | A kind of fiery forging processing equipment of metal bar material one and forging technology |
| CN110479948A (en) * | 2019-09-17 | 2019-11-22 | 芜湖纽浩智能装备有限责任公司 | Forge automatic production line |
| CN110479948B (en) * | 2019-09-17 | 2024-02-20 | 芜湖纽浩智能装备有限责任公司 | Automatic forging production line |
| CN111135971A (en) * | 2019-12-20 | 2020-05-12 | 安徽禹锋数据科技有限公司 | Graphite spraying device for warm forging operation and using method thereof |
| CN111390087A (en) * | 2020-04-13 | 2020-07-10 | 山东弘名智能科技有限公司 | Intelligent sucker rod manufacturing production line |
| CN111390087B (en) * | 2020-04-13 | 2021-10-08 | 山东弘名智能科技有限公司 | Intelligent sucker rod manufacturing production line |
| CN114433763A (en) * | 2022-01-26 | 2022-05-06 | 重庆墨希科技有限公司 | Folding forging method and device for high-conductivity graphene metal composite material |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN204996993U (en) | Sucker rod both ends head forges mechanical hand automechanism | |
| CN102173030A (en) | Manipulator jig production method and device for implementing same | |
| CN102423790A (en) | Forging die of large inclination tapered hole like forge piece and forging technology | |
| CN205967272U (en) | Semi -axis blank hydraulic press system of forging | |
| CN207874946U (en) | Crucible forming press | |
| CN106273159A (en) | Automatically the sole of delivery die sinking manufactures equipment | |
| CN215684590U (en) | Novel tea making small tea cake equipment | |
| CN110238336A (en) | A kind of high-precision forging closing forging technology | |
| CN105170857B (en) | Large-scale narrow shelves two-flange shaft head forging forging mold and forging method | |
| CN205465075U (en) | Processing apparatus is disassembled to bad goods | |
| CN205097181U (en) | Automatic grabbing device of spinning cake | |
| CN209140221U (en) | A kind of shafting gear automatic press mounting machine | |
| CN208215602U (en) | A kind of multifunction hydraulic brickmaking mechanical | |
| CN210547237U (en) | Make-up machine triaxial bender | |
| CN204524143U (en) | Forging blank erection device | |
| CN209775413U (en) | Novel automatic tooth twisting device of injection mold | |
| CN208408152U (en) | A kind of novel electric cylinders row pressure equipment | |
| CN206536797U (en) | Footwear mould die-sinking machine | |
| CN220679256U (en) | Forging die for annular forging | |
| CN207207219U (en) | Friction facing compacting tool set | |
| CN206727056U (en) | A kind of semi-automatic pressure button stem machine | |
| CN220259330U (en) | Chamfering inner hole by automatically utilizing high temperature | |
| CN204842845U (en) | Locating lever rammer is bar handling device for cap | |
| CN110978340A (en) | Pneumatic stripper for vinyl toy production | |
| CN103264118A (en) | Nut blank forming device and nut blank forming method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160127 Termination date: 20180914 |