CN110125298A - A kind of fiery forging processing equipment of metal bar material one and forging technology - Google Patents
A kind of fiery forging processing equipment of metal bar material one and forging technology Download PDFInfo
- Publication number
- CN110125298A CN110125298A CN201810126704.1A CN201810126704A CN110125298A CN 110125298 A CN110125298 A CN 110125298A CN 201810126704 A CN201810126704 A CN 201810126704A CN 110125298 A CN110125298 A CN 110125298A
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- China
- Prior art keywords
- metal bar
- forging
- roller
- bar material
- frequency induction
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/002—Hybrid process, e.g. forging following casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J9/00—Forging presses
- B21J9/02—Special design or construction
- B21J9/06—Swaging presses; Upsetting presses
- B21J9/08—Swaging presses; Upsetting presses equipped with devices for heating the work-piece
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
It include feed mechanism, Medium Frequency Induction Heating Furnace and hydraulic shearing machine the present invention provides a kind of one fire forging processing equipment of metal bar material and forging technology, the processing equipment；The forging technology is divided into feeding, heating and shearing blanking, manually metal bar material is placed on feed mechanism first, feed mechanism automatic charging, it is sent in Medium Frequency Induction Heating Furnace and is heated, heating power in feeding speed and furnace is controlled, so that the material section for walking out Medium Frequency Induction Heating Furnace is just reached forging temperature, is sent directly into hydraulic shearing machine, primary shearing in place, is finally sent into forging molding in forging mold by mechanical arm feeding.Present device is simple, process flow is short, relative to traditional handicraft, eliminates working space and the personnel of first step blanking；It is forged relative to bearing steel, eliminates a medium temperature heating process, simplified production site, reduce equipment and operating personnel, save the cost, work efficiency is high, good in economic efficiency.
Description
Technical field
The present invention relates to forging machinery technical field, specially a kind of one fire forging processing equipment of metal bar material and forging work
Skill.
Background technique
It in forging and stamping or forging molding process, needs to handle various metal bar materials, shearing blanking and calcining is carried out to it.When
Before, domestic forging production technique generally comprises the steps: (1) shearing blanking in cutter；(2) the material section that will have been sheared
It is heated to the forging temperature of material, heating method has coal heating, heated by gas, gas heating or electric heating (wherein, electric heating side
Formula is most advanced environmental protection)；(3) the material section heated is put into forging press mold, forging and molding.In addition, some
Dystectic alloy steel material (bearing steel of such as bearing industry forges), forging technology is: (1) raw material being heated to medium temperature
Afterwards, in shearing blanking in cutter；(2) the material section wait shear is cooled to room temperature, reheating to forging temperature；(3) will add
The good material section of heat is put into forging press mold, forging and molding.Both traditional techniques are all that first blanking reheats forging, blanking
When need additional place and human assistance.In addition, in order to meet blanking needs, being needed when handling some alloy steel materials
More progress primary heatings, it is time-consuming and laborious.
Summary of the invention
The technical problem to be solved by the present invention is to overcome the existing defects, provides a kind of complete processing equipment and pipeline system
Forging technology.
In order to solve the above-mentioned technical problems, the present invention provides the following technical solutions:
A kind of one fire forging processing equipment of metal bar material, including feed mechanism, Medium Frequency Induction Heating Furnace and hydraulic shearing machine；Institute
Stating feed mechanism includes roller-way and the stock shelf being respectively arranged at left and right sides of roller-way and waste rack；The stock shelf is by several vertical
The support rod and feeding roller of the connecting rod and crossbearer of roller-way in connecting rod is connected to constitute；The feeding roller is by being set under stock shelf
The individual motor of side drives rotation；The junction of the waste rack and roller-way is equipped with crowbar；During the roller-way output end is connected to
Frequency induction heater；The Medium Frequency Induction Heating Furnace output end is connected to hydraulic shearing machine.
Further, the feed mechanism and hydraulic shearing machine are electrically connected with external power control cabinet is set to；The intermediate frequency sense
Heating furnace is answered to be electrically connected with external intermediate frequency power cabinet is set to.
Further, the input terminal that the Medium Frequency Induction Heating Furnace is connected with roller-way is equipped with material tail photoelectric counter and induction
Circle.
Further, the one fire forging forging technology of a kind of metal bar material, comprising the following steps:
(1) metal bar material: being manually placed on stock shelf by feeding, starts power control cabinet, and individual motor is powered, in driving
Expect that roller rolls, metal bar material is delivered on roller-way one by one, is sent in Medium Frequency Induction Heating Furnace by roller-way；
(2) heat: in Medium Frequency Induction Heating Furnace, alternating magnetic field generated in induction coil, with metal bar material in furnace not
Disconnected to advance, the magnetic line of force constantly cuts metal bar material, and induced current is generated in metal bar material, and induced current passes through metal bar material
When, and metal bar material is heated, feeding speed in induction coil magnetic field strength and furnace, metal bar are controlled by intermediate frequency power cabinet
Material discharging when, walk out Medium Frequency Induction Heating Furnace material section just reach material itself needed for forging temperature；
(3) shearing blanking: metal bar material is sent directly into hydraulic shearing machine from Medium Frequency Induction Heating Furnace, is once clipped to
Forging molding in forging mold is sent by mechanical arm feeding in position.
Present device is simple, process flow is short, relative to traditional handicraft, eliminate first step blanking working space and
Personnel；It is forged relative to bearing steel, eliminates a medium temperature heating process, simplify production site, reduce equipment and operation
Personnel, save the cost；Meanwhile the present invention is heated using Medium Frequency Induction Heating Furnace, method is environmentally protective, by power control cabinet and
Intermediate frequency power cabinet, can also according to different metal materials, adjust rate of feed, make bar in Medium Frequency Induction Heating Furnace side to
Preceding conveying side heating, when bar sends out Medium Frequency Induction Heating Furnace, temperature reaches exactly to forging temperature, and direct shearing blanking is sent
Entering forging machine can be realized forging, and pipelined operation, work efficiency is high, good in economic efficiency.
Detailed description of the invention
Attached drawing is used to provide further understanding of the present invention, and constitutes part of specification, with reality of the invention
It applies example to be used to explain the present invention together, not be construed as limiting the invention.In the accompanying drawings:
Fig. 1 is structural schematic diagram of the invention.
In figure, 1- feed mechanism, 11- roller-way, 1101- roller, 1102- bar detection device, 12- stock shelf, 1201- connect
Extension bar, 1202- support rod, 1203- feeding roller, 1204- individual motor, 13- waste rack, 1301- crowbar, 2- mid-frequency induction heating
Furnace, 21- photoelectric counter, 22- induction coil, 3- hydraulic shearing machine, 4- power control cabinet, 5- intermediate frequency power cabinet.
Specific embodiment
Hereinafter, preferred embodiments of the present invention will be described with reference to the accompanying drawings, it should be understood that preferred reality described herein
Apply example only for the purpose of illustrating and explaining the present invention and is not intended to limit the present invention.
As shown in Figure 1, the present invention relates to a kind of one fire forging processing equipment of metal bar material, including feed mechanism 1, Medium frequency induction
Heating furnace 2 and hydraulic shearing machine 3.It is fed by feed mechanism 1 to Medium Frequency Induction Heating Furnace 2, bar is in Medium Frequency Induction Heating Furnace 2
In be heated to forging temperature after, complete shearing blanking in cutter 3.
In order to realize that automatic charging, feed mechanism 1 include roller-way 11 and the stock shelf for being respectively arranged on 11 left and right sides of roller-way
12 and waste rack 13.Branch of the stock shelf 12 by the connecting rod 1201 and crossbearer of several vertical connection roller-ways 11 in connecting rod 1201
Strut 1202 and feeding roller 1203 are constituted.Connecting rod 1201 and support rod 1202 collectively form the blowing platform of stock shelf 12, and
Feeding roller 1203 drives rotation by the individual motor 1204 for being set to 12 lower section of stock shelf.In use, metal bar material is placed in feeding
On frame 12, feeding starts, and individual motor 1204 starts, and driving feeding roller 1203 rotates, and metal bar material is driven to roll into roller-way 11.
Roller-way 11 is equipped with roller 1101, can compress metal bar material, and it is transmitted to output end.Bar is additionally provided on roller-way 11
Detection device 1102 after having detected bar, just can rotate roller 1101.11 output end of roller-way is connected to Medium Frequency Induction Heating Furnace
2.Medium Frequency Induction Heating Furnace 2 is arranged along the roller conveying direction of roller-way 11, if the bar camber on roller-way 11 is excessive, just into not
Medium Frequency Induction Heating Furnace 2.Bar detection device 1101 can be determined as waste material, be passed the information on to electric with feed mechanism 1
The power control cabinet 4 of connection, the meeting feedback information of power control cabinet 4, drive roller wheel 1101 invert, discarded bar are retracted and is automatically transferred to
In waste rack 13.In order to facilitate transfer waste material, crowbar 1301 is equipped in the junction of waste rack 13 and roller-way 11.Crowbar 1301
Terminal is fixed in waste rack 13, and ripping bar then protrudes into the roller conveyor surface of roller-way 11, in the same plane with roller 1101.
When useless bar is retired, after reaching designated position, power control cabinet 4 can drive crowbar 1301 to tilt, and lift and send back on roller 1101
The useless bar come, since crowbar 1301 is tilted down towards 13 side of waste rack, waste material can be rolled into naturally in waste rack 13.
That is, the bar of camber qualification can just enter Medium Frequency Induction Heating Furnace 2.Medium Frequency Induction Heating Furnace 2 and roller-way
11 connected input terminals are equipped with material tail photoelectric counter 21 and induction coil 22, Medium Frequency Induction Heating Furnace 2 and set on external intermediate frequency
Power cabinet 5 is electrically connected, and is energized by intermediate frequency power cabinet 5.Meanwhile 5 inside PLC of intermediate frequency power cabinet controls program, it can be according to bar
Unlike material, set the magnetic field strength in the feeding speed and induction coil 22 in Medium Frequency Induction Heating Furnace 2, i.e. heating power,
Guarantee that bar completes heating in Medium Frequency Induction Heating Furnace 2.Intermediate frequency power cabinet 5 can also be counted automatically by photoelectric counter 21
Number, planning time calculate working efficiency.In use, bar enters induction coil 22, alternation magnetic is generated in induction coil 22
, magnetic force line cutting bar, and induced current is generated in bar, when induced current passes through bar, and bar is added
Heat accelerates bar to reach specified forging temperature.By the control of intermediate frequency power cabinet 5, it can guarantee that bar exports Medium frequency induction
When heating furnace 2, just reach the forging temperature of needs.And 2 output end of Medium Frequency Induction Heating Furnace is connected to hydraulic shearing machine 3.It reaches
Bar to forging temperature is sent directly into hydraulic shearing machine 3, after primary shearing in place, is directly thrown via manually or mechanically hand
Enter in the forging mold of forging machine, completes forging.Hydraulic shearing machine 3 is electrically connected with external power control cabinet 4 is set to, 4 energy of power control cabinet
It is enough as needed, 3 inner blade position of hydraulic shearing machine is adjusted, the material section of various length is sheared.
In conclusion the present invention provides a kind of one fire forging forging technologies of metal bar material, comprising the following steps:
(1) metal bar material: being manually placed on stock shelf 12 by feeding, starts power control cabinet 4, and individual motor 1204 is logical
Electricity, driving feeding roller 1203 roll, metal bar material are delivered to one by one on roller-way 11, Medium frequency induction is sent to by roller-way 11 and adds
In hot stove 2；
(2) it heats: in Medium Frequency Induction Heating Furnace 2, alternating magnetic field is generated in induction coil 22, as metal bar material is in furnace
Constantly advance, the magnetic line of force constantly cuts metal bar material, and induced current is generated in metal bar material, and induced current passes through metal bar
When material, and metal bar material is heated, feeding speed in 22 magnetic field strength of induction coil and furnace is controlled by intermediate frequency power cabinet 5,
Metal bar material discharge when, walk out Medium Frequency Induction Heating Furnace 2 material section just reach material itself needed for forging temperature；
(3) shearing blanking: metal bar material is sent directly into hydraulic shearing machine 3 from Medium Frequency Induction Heating Furnace 2, is once clipped to
Forging molding in forging mold is sent by manually or mechanically arm feeding in position.
Relative to traditional handicraft, fire forging forging technology provided by the invention passes through matched equipment, integration, flowing water
Wire type completes forging preamble technique, eliminates working space and the personnel of first step blanking, forges relative to bearing steel, also saves
Time medium temperature heating process simplifies production site, reduces equipment and operating personnel, save the cost, work efficiency is high, warp
It helps profitable.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, although referring to aforementioned reality
Applying example, invention is explained in detail, for those skilled in the art, still can be to aforementioned each implementation
Technical solution documented by example is modified or equivalent replacement of some of the technical features.It is all in essence of the invention
Within mind and principle, any modification, equivalent replacement, improvement and so on be should all be included in the protection scope of the present invention.
Claims (4)
1. a kind of one fire forging processing equipment of metal bar material, it is characterised in that: the processing equipment includes feed mechanism (1), intermediate frequency
Induction heater (2) and hydraulic shearing machine (3)；The feed mechanism (1) include roller-way (11) and be respectively arranged on roller-way (11) left side
The stock shelf (12) and waste rack (13) of right two sides；The stock shelf (12) is by several vertical connecting rods for connecting roller-way (11)
(1201) it is constituted with support rod (1202) and feeding roller (1203) of the crossbearer on connecting rod (1201)；The feeding roller (1203)
Rotation is driven by being set to the individual motor (1204) below stock shelf (12)；The junction of the waste rack (13) and roller-way (11)
Equipped with crowbar (1301)；Roller-way (11) output end is connected to Medium Frequency Induction Heating Furnace (2)；The Medium Frequency Induction Heating Furnace
(2) output end is connected to hydraulic shearing machine (3).
2. one fire forging processing equipment of a kind of metal bar material according to claim 1, it is characterised in that: the feed mechanism
(1) it is electrically connected with hydraulic shearing machine (3) with external power control cabinet (4) is set to；The Medium Frequency Induction Heating Furnace (2) be set to outside
Intermediate frequency power cabinet (5) electrical connection.
3. one fire forging processing equipment of a kind of metal bar material according to claim 1, it is characterised in that: the Medium frequency induction adds
The input terminal that hot stove (2) is connected with roller-way (11) is equipped with material tail photoelectric counter (21) and induction coil (22).
4. one fire forging forging technology of a kind of metal bar material according to claim 1, which comprises the following steps:
(1) metal bar material: being manually placed on stock shelf (12) by feeding, starts power control cabinet (4), and individual motor (1204) is logical
Electricity, driving feeding roller (1203) roll, metal bar material are delivered on roller-way (11) one by one, are sent to intermediate frequency by roller-way (11)
In induction heater (2)；
(2) it heats: in Medium Frequency Induction Heating Furnace (2), alternating magnetic field is generated in induction coil (22), as metal bar material is in furnace
Constantly advance, the magnetic line of force constantly cuts metal bar material, and induced current is generated in metal bar material, and induced current passes through metal bar
When material, and metal bar material is heated, controls feeding speed in induction coil (22) magnetic field strength and furnace by intermediate frequency power cabinet (5)
Degree, metal bar material discharge when, walk out Medium Frequency Induction Heating Furnace (2) material section just reach material itself needed for forging temperature
Degree；
(3) shearing blanking: metal bar material is sent directly into hydraulic shearing machine (3) from Medium Frequency Induction Heating Furnace (2), is once clipped to
Forging molding in forging mold is sent by mechanical arm feeding in position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810126704.1A CN110125298A (en) | 2018-02-08 | 2018-02-08 | A kind of fiery forging processing equipment of metal bar material one and forging technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810126704.1A CN110125298A (en) | 2018-02-08 | 2018-02-08 | A kind of fiery forging processing equipment of metal bar material one and forging technology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110125298A true CN110125298A (en) | 2019-08-16 |
Family
ID=67567247
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810126704.1A Pending CN110125298A (en) | 2018-02-08 | 2018-02-08 | A kind of fiery forging processing equipment of metal bar material one and forging technology |
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| Country | Link |
|---|---|
| CN (1) | CN110125298A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113477875A (en) * | 2021-05-25 | 2021-10-08 | 江苏省社渚轴承有限公司 | Online automatic long bar blanking device and method for bearing production |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204381236U (en) * | 2015-01-13 | 2015-06-10 | 河北鑫泰轴承锻造有限公司 | A kind of automatic blanking forcing press |
| CN204686164U (en) * | 2015-03-20 | 2015-10-07 | 深圳市康振机械科技有限公司 | Reinforcing bar charging equipment |
| CN204996993U (en) * | 2015-09-14 | 2016-01-27 | 丰达石油装备股份有限公司 | Sucker rod both ends head forges mechanical hand automechanism |
| CN205464552U (en) * | 2016-01-22 | 2016-08-17 | 常熟华威履带有限公司 | Bar hot shearing heating device |
-
2018
- 2018-02-08 CN CN201810126704.1A patent/CN110125298A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204381236U (en) * | 2015-01-13 | 2015-06-10 | 河北鑫泰轴承锻造有限公司 | A kind of automatic blanking forcing press |
| CN204686164U (en) * | 2015-03-20 | 2015-10-07 | 深圳市康振机械科技有限公司 | Reinforcing bar charging equipment |
| CN204996993U (en) * | 2015-09-14 | 2016-01-27 | 丰达石油装备股份有限公司 | Sucker rod both ends head forges mechanical hand automechanism |
| CN205464552U (en) * | 2016-01-22 | 2016-08-17 | 常熟华威履带有限公司 | Bar hot shearing heating device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113477875A (en) * | 2021-05-25 | 2021-10-08 | 江苏省社渚轴承有限公司 | Online automatic long bar blanking device and method for bearing production |
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| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190816 |