CN204996729U - Piston rod ultrasonic testing equipment - Google Patents
Piston rod ultrasonic testing equipment Download PDFInfo
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- CN204996729U CN204996729U CN201520653284.4U CN201520653284U CN204996729U CN 204996729 U CN204996729 U CN 204996729U CN 201520653284 U CN201520653284 U CN 201520653284U CN 204996729 U CN204996729 U CN 204996729U
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- 238000001514 detection method Methods 0.000 claims abstract description 29
- 239000000523 sample Substances 0.000 claims abstract description 18
- 230000005611 electricity Effects 0.000 abstract 1
- 229940052961 longrange Drugs 0.000 abstract 1
- 238000000034 method Methods 0.000 description 5
- 230000007547 defect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 230000000007 visual effect Effects 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000012271 agricultural production Methods 0.000 description 1
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Abstract
Piston rod ultrasonic testing equipment includes that feed mechanism, removal cleft hand group, ultrasonic probe, material bear rotary driving mechanism, beat mark device, unloading sorting mechanism, survey afterwards material frame, frame and control system, the material loading inclines before the inclined guide plate the low tilt state in high back and fixes the front side in the frame, the low slope form in high back before personally submitting on the inclined plane kicking block, inclined plane kicking block can set up in incline inclined guide plate's rear end of material loading with reciprocating, and reciprocating of inclined plane kicking block is driven by intermittent type formula drive arrangement, in control system located the cantilever control box, the cantilever control box can suspend and remove ground setting one side in the frame. After the technical solution is adopted, the utility model discloses piston rod supersound piston rod ultrasonic testing equipment collects supersound, electricity, machinery in an organic whole, and detection efficiency is high, and it is high to detect the precision, and easy operation is practical for long -range receipt statement becomes easy, the computer processing is passed through to the testing result, can realize that 3 dimensions are according to result, convenience directly perceived.
Description
Technical field
The utility model relates to the scar detecting devices field of metal parts, especially piston rod ultrasonic detection equipment.
Background technology
Plant equipment is formed primarily of machine components, present plant equipment is widely used in transportation and communication, industrial and agricultural production, the quality of machine components directly determines service life and the service behaviour thereof of plant equipment, machinery once occur that the fracture of part can cause traffic and production accident, causes serious property loss and personal injury in the process of running.And for metal parts; its inner defect produced directly cannot be judged by naked eyes; when having influence on outside because of internal flaw; now equipment often can not use; if therefore can find early, rejected region is gone forward side by side row relax, greatly can save maintenance time, enhance productivity; avoid the generation of accident, thus effectively protect property and the personal safety of people.
The piston rod of engine is a strength member in engine.Traditional detection adopts visual or Magnetic testing, and due to visual detection result, to be subject to artificial factor larger, easily the situation such as undetected, the erroneous judgement of appearance; Detection efficiency is low, and precision is poor, unstable result.And adopt Magnetic testing, need first to magnetize piston rod, then detect, then push away magnetic, technique extremely bothers, and detection efficiency is low equally, and can only detect the defect of surface opening, then cannot adopt Magnetic testing for internal flaw.
Utility model content
For overcoming the above problems, the utility model provides a kind of piston rod ultrasonic detection equipment.
The utility model is achieved through the following technical solutions:
Piston rod ultrasonic detection equipment, comprises feed mechanism, mobile cleft hand group, ultrasonic probe, material carrying rotary drive mechanism, marking device, blanking sorting mechanism, surveys rear material frame, frame and control system;
Described feed mechanism comprise material loading inclined guide plate, inclined-plane jacking block, material baffle and etc. groove to be detected; After high before material loading inclined guide plate, low heeling condition is fixed on the front side of frame; Be ramped shaped low after front height above described inclined-plane jacking block, inclined-plane jacking block can be arranged on the rear end of material loading inclined guide plate up or down, and moving up and down of inclined-plane jacking block is driven by batch (-type) drive unit; Described material baffle is located at the rear of inclined-plane jacking block, is fixed in frame; Material baffle rear is located at etc. groove to be detected;
Described ultrasonic probe can be located at central rack by driving and guiding mechanism transverse shifting; Described material carrying rotary drive mechanism is the roller of two rotating in same directions driven by drive unit, and material carrying rotary drive mechanism is laterally located at the rear of ultrasonic probe;
The below of described mobile cleft hand group arranges two groups of cleft hands, and the distance between two groups of cleft hands the groove to be detected such as to equal to the Distance geometry material carrying rotary drive mechanism of material carrying rotary drive mechanism to the distance of blanking sorting mechanism;
Described marking device is located at the side of blanking sorting mechanism; After surveying, material frame is located at the rear of blanking sorting mechanism.
Further, described ultrasonic probe is four-way ultrasonic probe.
Further, described control system controls the work of whole equipment, and control system is located in cantilever control cabinet, and cantilever control cabinet can suspend and be arranged on the side of frame movably.
After adopting technique scheme, the beneficial effects of the utility model are:
1, piston rod ultrasonic detection equipment integrate ultrasonic, electric, machinery, detection efficiency is high; Can detect inner and surperficial combine detection, Detection results is good; Can detect the pore of more than 0.4mm, accuracy of detection is high;
2, the man-machine dialog interface of hommization, make the practicality simple to operate of system, the interfaces such as network, data, USB can also make long-range reception form become easy; Testing result is by computer disposal, and can realize 3 dimension data results, intuitive and convenient, data can be preserved for a long time.
Accompanying drawing explanation
Fig. 1 is the utility model piston rod ultrasonic detection equipment overall perspective view;
Fig. 2 is the structural plan of feed mechanism in whole equipment;
Fig. 3 is the structural plan of mobile cleft hand group in whole equipment;
Fig. 4 is ultrasonic probe and the structural plan of material carrying rotary drive mechanism in whole equipment;
Fig. 5 is marking device and the structural plan of blanking sorting mechanism in whole equipment;
Fig. 6 is the three-dimensional structure diagram of material frame after surveying.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
embodiment: piston rod ultrasonic detection equipment, as shown in Fig. 1 ~ 6, comprises feed mechanism 1, mobile cleft hand group 2, ultrasonic probe 3, material carrying rotary drive mechanism 4, marking device 5, blanking sorting mechanism 6, surveys rear material frame 7, frame 8 and control system.
Feed mechanism 1 comprise material loading inclined guide plate 11, inclined-plane jacking block 12, material baffle 13 and etc. groove 14 to be detected.After high before material loading inclined guide plate 11, low heeling condition is fixed on the front side of frame 8.Be ramped shaped low after front height above inclined-plane jacking block 12, inclined-plane jacking block 12 can be arranged on the rear end of material loading inclined guide plate 11 up or down, and moving up and down of inclined-plane jacking block 12 is driven by batch (-type) drive unit.Material baffle 13 is located at the rear of inclined-plane jacking block 12, is fixed in frame 8.Material baffle 13 rear is located at etc. groove 14 to be detected.
Ultrasonic probe 3 can be located in the middle part of frame 8 by driving and guiding mechanism transverse shifting.Material carrying rotary drive mechanism 4 is the rollers of two rotating in same directions driven by drive unit, and material carrying rotary drive mechanism 4 is laterally located at the rear of ultrasonic probe 3.The below of mobile cleft hand group 2 arranges two groups of cleft hands 21, distance between two groups of cleft hands 21 groove 14 to be detected such as to equal to the Distance geometry material carrying rotary drive mechanism 4 of material carrying rotary drive mechanism 4 to the distance (also namely equal the arbitrary distance in these two distances, these two apart from equal) of blanking sorting mechanism 6.Marking device 5 is located at the side of blanking sorting mechanism 6, and after surveying, material frame 7 is located at the rear of blanking sorting mechanism 6.
Wherein, ultrasonic probe 3 is four-way ultrasonic probe.Control system controls the work of whole equipment, and control system is located in cantilever control cabinet 9, and cantilever control cabinet 9 can suspend and be arranged on the side of frame 8 movably.
The work process of the utility model piston rod ultrasonic detection equipment: material to be detected (piston rod 10) is placed on the material loading inclined guide plate 11 of feed mechanism 1, and piston rod 10 to be detected tumbles the least significant end of material loading inclined guide plate 11 automatically.Inclined-plane jacking block 12 under the drive of batch (-type) drive unit by piston rod 10 upwards jack-up.Due to inclined-plane jacking block 12 above in front height after low ramped shaped, just crossed material baffle 13 during height that upwards jack-up is certain when piston rod 10 and the groove 14 to be detected such as to be fallen into.Mobile cleft hand group 2 moves forward and utilizes its front cleft hand to capture piston rod 10, and then move backward and be placed on the roller of two rotating in same directions of material carrying rotary drive mechanism 4, under the driving of the roller of rotating in same direction, piston rod 10 rotates.Ultrasonic probe 3 its drive and guiding mechanism effect under, the axis direction being parallel to piston rod 10 moves horizontally, and the own rotation of fitting piston bar 10 completes the ultrasonic scanning detection of piston rod 10 and testing result is delivered to control system.The piston rod 10 completing ultrasonic scanning detection transfers to blanking sorting mechanism 6 place under the crawl effect of the rear cleft hand of mobile cleft hand group 2, meanwhile, the roller that the front cleft hand that next piston rod is moved cleft hand group 2 transfers to two rotating in same directions of material carrying rotary drive mechanism 4 carries out ultrasonic scanning detection.The piston rod 10 completing ultrasound detection on marking device 5 pairs of blanking sorting mechanisms 6 carries out mark, then qualified piston rod is sorted in the certified products frame 71 of the rear material frame 7 of survey by blanking sorting mechanism 6, is sorted into by underproof piston rod in the defective work frame 72 of material frame 7 after surveying.
More than comprehensive, the utility model piston rod ultrasonic detection equipment integrates ultrasonic, electric, machinery, and detection efficiency is high; Can detect inner and surperficial combine detection, Detection results is good; Can detect the pore of more than 0.4mm, accuracy of detection is high; The man-machine dialog interface of hommization, make the practicality simple to operate of system, the interfaces such as network, data, USB can also make long-range reception form become easy; Testing result is by computer disposal, and can realize 3 dimension data results, intuitive and convenient, data can be preserved for a long time.
The foregoing is only preferred embodiment of the present utility model, be not limited to utility model, although be described in detail the utility model with reference to previous embodiment, for a person skilled in the art, it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein portion of techniques feature.All within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (3)
1. piston rod ultrasonic detection equipment, is characterized in that: comprise feed mechanism, mobile cleft hand group, ultrasonic probe, material carrying rotary drive mechanism, marking device, blanking sorting mechanism, survey rear material frame, frame and control system;
Described feed mechanism comprise material loading inclined guide plate, inclined-plane jacking block, material baffle and etc. groove to be detected; After high before material loading inclined guide plate, low heeling condition is fixed on the front side of frame; Be ramped shaped low after front height above described inclined-plane jacking block, inclined-plane jacking block can be arranged on the rear end of material loading inclined guide plate up or down, and moving up and down of inclined-plane jacking block is driven by batch (-type) drive unit; Described material baffle is located at the rear of inclined-plane jacking block, is fixed in frame; Material baffle rear is located at etc. groove to be detected;
Described ultrasonic probe can be located at central rack by driving and guiding mechanism transverse shifting; Described material carrying rotary drive mechanism is the roller of two rotating in same directions driven by drive unit, and material carrying rotary drive mechanism is laterally located at the rear of ultrasonic probe;
The below of described mobile cleft hand group arranges two groups of cleft hands, and the distance between two groups of cleft hands the groove to be detected such as to equal to the Distance geometry material carrying rotary drive mechanism of material carrying rotary drive mechanism to the distance of blanking sorting mechanism;
Described marking device is located at the side of blanking sorting mechanism; After surveying, material frame is located at the rear of blanking sorting mechanism.
2. piston rod ultrasonic detection equipment according to claim 1, is characterized in that: described ultrasonic probe is four-way ultrasonic probe.
3. piston rod ultrasonic detection equipment according to claim 1 and 2, it is characterized in that: described control system controls the work of whole equipment, control system is located in cantilever control cabinet, cantilever control cabinet can suspend and be arranged on the side of frame movably.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520653284.4U CN204996729U (en) | 2015-08-27 | 2015-08-27 | Piston rod ultrasonic testing equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520653284.4U CN204996729U (en) | 2015-08-27 | 2015-08-27 | Piston rod ultrasonic testing equipment |
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| Publication Number | Publication Date |
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| CN204996729U true CN204996729U (en) | 2016-01-27 |
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| CN201520653284.4U Active CN204996729U (en) | 2015-08-27 | 2015-08-27 | Piston rod ultrasonic testing equipment |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106391491A (en) * | 2016-08-31 | 2017-02-15 | 苏州阳明诚商业管理有限公司 | Intelligent management system for yield detection |
| CN110038816A (en) * | 2019-04-24 | 2019-07-23 | 南京博克纳自动化系统有限公司 | Piston rod eddy current testing equipment |
| CN111151469A (en) * | 2019-12-20 | 2020-05-15 | 大连德迈仕精密科技股份有限公司 | Bolt thread on-line measuring equipment |
| CN112620146A (en) * | 2020-11-27 | 2021-04-09 | 重庆机电职业技术大学 | Passing-through type automatic detection and automatic feeding and discharging equipment for metal bars |
| CN117821715A (en) * | 2024-03-04 | 2024-04-05 | 河南天利热工装备股份有限公司 | Heat treatment production line and production process for suspension type breaking hammer drill rod |
-
2015
- 2015-08-27 CN CN201520653284.4U patent/CN204996729U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106391491A (en) * | 2016-08-31 | 2017-02-15 | 苏州阳明诚商业管理有限公司 | Intelligent management system for yield detection |
| CN110038816A (en) * | 2019-04-24 | 2019-07-23 | 南京博克纳自动化系统有限公司 | Piston rod eddy current testing equipment |
| CN111151469A (en) * | 2019-12-20 | 2020-05-15 | 大连德迈仕精密科技股份有限公司 | Bolt thread on-line measuring equipment |
| CN112620146A (en) * | 2020-11-27 | 2021-04-09 | 重庆机电职业技术大学 | Passing-through type automatic detection and automatic feeding and discharging equipment for metal bars |
| CN117821715A (en) * | 2024-03-04 | 2024-04-05 | 河南天利热工装备股份有限公司 | Heat treatment production line and production process for suspension type breaking hammer drill rod |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information | ||
| CB03 | Change of inventor or designer information |
Inventor after: Chen Jingui Inventor before: Fan Mengbao |
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| CP01 | Change in the name or title of a patent holder |
Address after: Room 3011, Xuan building, Pioneer Park, torch hi tech Zone, Fujian, Xiamen 361000 Patentee after: VSCAN (XIAMEN) INTELLIGENT TECHNOLOGY CO.,LTD. Address before: Room 3011, Xuan building, Pioneer Park, torch hi tech Zone, Fujian, Xiamen 361000 Patentee before: VSCAN (XIAMEN) INSPECTION TECHNOLOGY CO.,LTD. |
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| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20231007 Address after: 215000 North 2nd Floor, Building 3, Listing Science and Technology Innovation Park, No. 19 Yong'an Road, High tech Zone, Suzhou City, Jiangsu Province Patentee after: Suzhou weishiken Testing Technology Co.,Ltd. Address before: 361000 room 3011, Xuanye building, Pioneer Park, torch hi tech Zone, Xiamen City, Fujian Province Patentee before: VSCAN (XIAMEN) INTELLIGENT TECHNOLOGY CO.,LTD. |