CN204991439U - Three -dimensional rubber coating device of rolling up iron core of metallic glass - Google Patents
Three -dimensional rubber coating device of rolling up iron core of metallic glass Download PDFInfo
- Publication number
- CN204991439U CN204991439U CN201520746823.9U CN201520746823U CN204991439U CN 204991439 U CN204991439 U CN 204991439U CN 201520746823 U CN201520746823 U CN 201520746823U CN 204991439 U CN204991439 U CN 204991439U
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Abstract
The utility model relates to a three -dimensional rubber coating device of rolling up iron core of metallic glass, including base, an adjusting screw, the 2nd adjusting screw, four backup plates and four accessory plates, four backup plates are left backup plate, right backup plate, preceding backup plate and back backup plate respectively, four accessory plates are left accessory plate, right accessory plate, preceding accessory plate and back accessory plate respectively, the base level sets up, an adjusting screw is horizontal to be set up on the base, the 2nd adjusting screw is vertical to be set up on the base, left side backup plate, right backup plate, preceding backup plate and back backup plate be perpendicular the setting respectively, left side backup plate and right backup plate the first from left set up rightly on the adjusting screw. The utility model discloses a rubber coating device for at the three -dimensional iron core surface coating epoxy that rolls up of metallic glass, can solve the problem that current rubber coating inefficiency and performance worsen.
Description
Technical field
The utility model relates to a kind of glue spreading apparatus, particularly relates to a kind of glue spreading apparatus of stereo amorphous alloy wound iron core.
Background technology
Non-crystaline amorphous metal is the better soft magnetic material of a kind of energy-saving effect, and it solidifies production technology because adopting rapid quench, and it is unordered noncrystal arrangement that physical state shows as metallic atom, is more conducive to be magnetized and degaussing.This material is used for transformer core, and transformer magnetization process is very easy to, thus greatly reduces the no-load loss of transformer, reaches energy-efficient effect.
The coil of stereo amorphous alloy wound iron core transformer have employed circular configuration, iron core column circular in cross-section, three-phase magnetic circuit full symmetric, and outward appearance is 3 D stereo triangular structure.It creatively changes magnetic structure and the three-phase layout of traditional amorphous alloy transformer, and the performance of product is more optimized, and has the advantages such as power savings is remarkable, noise significantly reduces, compact conformation volume is little, reduction material cost.
Non-crystaline amorphous metal is after heat treatment because the reasons such as structural relaxation start embrittlement, toughness sharply declines, be subject to external force, iron core is frangible, and the stability of soft magnet performance also cannot ensure, the shape of amorphous alloy iron core has a strong impact on the practical application of amorphous iron core, so need be used for fixing at iron core surface-coated one deck epoxy resin and prevent from amorphous fragment from falling into transformer coil causing short trouble.
The glue spreading method of tradition four frame five post plane iron cores is post-dryings iron core one side having been applied epoxy, re-uses after iron core is stood up rear coating another side by roll-over table and dries.And the stereo amorphous alloy wound iron core one side of single frame is the plane of band angle, another side is cambered surface, and bandwidth consecutive variations at different levels, existing roll-over table cannot be used to stand up coating epoxy to iron core.In addition, discontinuity when reasons in structure due to stereo amorphous alloy wound iron core causes standing up, if operation is stood up and will be introduced new stress routinely, then the soft magnet performance of the highstrung stereo amorphous alloy wound iron core of counter stress will change, and causes penalty.
Summary of the invention
The purpose of this utility model, exactly in order to solve above-mentioned prior art Problems existing, and a kind of glue spreading apparatus of stereo amorphous alloy wound iron core is provided, at stereo amorphous alloy wound iron core surface-coated epoxy resin, the problem of the low and penalty of existing gluing efficiency can be solved.
The technical scheme realizing above-mentioned purpose is: a kind of glue spreading apparatus of stereo amorphous alloy wound iron core, described iron core comprises left and right iron core column and Double layer iron yoke, described left and right iron core column and Double layer iron yoke surround in the first closed rectangle frame, it is characterized in that, described glue spreading apparatus comprises base, the first adjusting screw(rod), the second adjusting screw(rod), four backup plates and four accessory plates, described four backup plates are respectively left backup plate, right backup plate, forward cam and rear backup plate, described four accessory plates are respectively left redundant plate, right redundant plate, front accessory plate and rear accessory plate, wherein:
Described base is horizontally disposed with;
Described first adjusting screw(rod) is horizontally installed on described base;
Described second adjusting screw(rod) is longitudinally arranged on described base;
Described first adjusting screw(rod) and the second adjusting screw(rod) mutually arranged in a crossed manner;
Described left backup plate, right backup plate, forward cam and the vertical setting respectively of rear backup plate;
Described left backup plate and right backup plate one the first from left are arranged on described first adjusting screw(rod) rightly;
Described forward cam and rear backup plate are arranged on described second adjusting screw(rod) in tandem, and described left backup plate, right backup plate, forward cam and rear backup plate are positioned at the left-right and front-back side in the crosspoint of described first adjusting screw(rod) and the second adjusting screw(rod) correspondingly;
Described left redundant plate and right redundant plate one the first from left are arranged on described first adjusting screw(rod) rightly, and described left redundant plate is fixed on the left side of described left backup plate by support, and described right redundant plate is fixed on the right side of described right backup plate by support;
Described front accessory plate and rear accessory plate are arranged on described second adjusting screw(rod) in tandem, and described front accessory plate is fixed on the front side of described forward cam by support, and described rear accessory plate fixes the rear side of backup plate in the rear by support;
Described left backup plate, right backup plate, forward cam and rear backup plate surround the second rectangle frame, and the first rectangle frame that this second rectangle frame and described left and right iron core column and Double layer iron yoke surround is suitable, and described second rectangle frame is connected in described first rectangle frame.
The glue spreading apparatus of above-mentioned a kind of stereo amorphous alloy wound iron core, wherein, described left redundant plate, right redundant plate, front accessory plate and rear accessory plate are obliquely installed respectively.
The glue spreading apparatus of above-mentioned a kind of stereo amorphous alloy wound iron core, wherein, described left and right iron core column contacts with described four accessory plates correspondingly with the bottom face of Double layer iron yoke and arranges.
The glue spreading apparatus of stereo amorphous alloy wound iron core of the present utility model, from rationalizing the angle with hommization, after stereo amorphous alloy wound iron core being hung in glue spreading apparatus, epoxy resin is attached to the bottom face of iron core automatically, eliminate the time that iron core stands up, secondary epoxy coated is solidified, improve the production efficiency of stereo amorphous alloy wound iron core, reduce the impact of standing up amorphous three-dimensional winding iron core performance.
Accompanying drawing explanation
Fig. 1 is the structural representation of the glue spreading apparatus of stereo amorphous alloy wound iron core of the present utility model.
Embodiment
In order to make those skilled in the art can understand the technical solution of the utility model better, below in conjunction with accompanying drawing, the utility model is described in further detail.
Refer to Fig. 1, embodiment of the present utility model, stereo amorphous alloy wound iron core comprises left and right iron core column and Double layer iron yoke, and left and right iron core column and Double layer iron yoke surround in the first closed rectangle frame.A kind of glue spreading apparatus of stereo amorphous alloy wound iron core comprises base 1, first adjusting screw(rod) 2, second adjusting screw(rod) 3, four backup plates and four accessory plates, four backup plates are respectively left backup plate 41, right backup plate 42, forward cam 43 and rear backup plate 44, four accessory plates and are respectively left redundant plate 51, right redundant plate 52, front accessory plate 53 and rear accessory plate 54.
Base 1 is horizontally disposed with; First adjusting screw(rod) 2 is horizontally installed on base 1; Second adjusting screw(rod) 3 is longitudinally arranged on base 1; First adjusting screw(rod) 2 and the second adjusting screw(rod) 3 mutually arranged in a crossed manner; Left backup plate 41, right backup plate 42, forward cam 43 and the vertical setting respectively of rear backup plate 44; Left backup plate 41 and right backup plate 42 1 the first from left are arranged on the first adjusting screw(rod) 2 rightly; Forward cam 43 and rear backup plate 44 are arranged on the second adjusting screw(rod) 3 in tandem, and left backup plate 41, right backup plate 42, forward cam 43 and rear backup plate 44 are positioned at the left-right and front-back side in the crosspoint of the first adjusting screw(rod) 2 and the second adjusting screw(rod) 3 correspondingly.
Left redundant plate 51, right redundant plate 52, front accessory plate 53 and rear accessory plate 54 are obliquely installed respectively; Left redundant plate 51 and right redundant plate 52 1 the first from left are arranged on the first adjusting screw(rod) 2 rightly, and left redundant plate 51 is fixed on the left side of left backup plate 41 by support 6, and right redundant plate 52 is fixed on the right side of right backup plate 42 by support 6; Front accessory plate 53 and rear accessory plate 54 are arranged on the second adjusting screw(rod) 3 in tandem, and front accessory plate 53 is fixed on the front side of forward cam 43 by support, and rear accessory plate 54 is fixed on the rear side of rear backup plate 44 by support.
Left backup plate 41, right backup plate 42, forward cam 43 and rear backup plate 44 surround the second rectangle frame, and the first rectangle frame that this second rectangle frame and left and right iron core column and Double layer iron yoke surround is suitable, and the second rectangle frame is connected in the first rectangle frame.Left and right iron core column contacts with four accessory plates correspondingly with the bottom face of Double layer iron yoke and arranges.
The glue spreading apparatus of stereo amorphous alloy wound iron core of the present utility model, four backup plates are used for the window size of adaptive stereo amorphous alloy wound iron core, i.e. the size of the first rectangle frame that surrounds of the size fit left and right iron core column of the second rectangle frame that surrounds of four backup plates and Double layer iron yoke; Four accessory plates are for the weight of the Double layer iron yoke and left and right iron core column that bear stereo amorphous alloy wound iron core; First adjusting screw(rod) 2 is for regulating the distance between left backup plate 41 and right backup plate 42, and the second adjusting screw(rod) 3 is in regulating the distance between forward cam 43 and rear backup plate 44; The size of the second rectangle frame regulating four backup plates to surround by the first adjusting screw(rod) 2, second adjusting screw(rod) 3, makes its size conforms three-dimensional winding iron core window size.
When in use, before gluing, the the first rectangle frame size first surrounded according to left and right iron core column and the Double layer iron yoke of amorphous three-dimensional winding iron core adjusts the size of the second rectangle frame that four backup plates surround, make its size just size of the first rectangle frame of surrounding of adaptive left and right iron core column and Double layer iron yoke, then on four accessory plates, the thick release agent of last layer 1mm is coated with respectively, the effect of release agent is that when preventing the demoulding, epoxy bond is on die surface, and release agent adopts oil-based release agent; On three accessory plates scribbling release agent, cover one deck grid cloth respectively afterwards, grid cloth size forms according to the size cutting of the left and right iron core column of amorphous three-dimensional winding iron core and the bottom face of upper yoke correspondingly; Evenly be put on grid cloth by deployed epoxy resin, epoxy thickness controls within 2mm.The driving of amorphous three-dimensional winding iron core is sling, slowly move to above glue spreading apparatus, core window slowly declines after aiming at four backup plates, and the direction of iron core joining seam is towards the accessory plate not placing grid cloth, until the second rectangle frame that four backup plates surround is plugged in the first rectangle frame, winch to the end by under three-dimensional winding iron core, Double layer iron yoke and left and right iron core column drop on after on four accessory plates entirely, remove suspender.Stereo amorphous alloy wound iron core lamination layer surface is cleaned with nylon bruss and dust catcher, make it surface cleaning without fragment free from admixture, adhesive tape is stained with at a distance of the position of 10mm needing gluing position and iron core joining seam, prevent epoxy resin from leaking into joining seam position, one deck epoxy resin is applied in left and right iron core column and upper yoke place again with brush, finally apply one deck epoxy resin respectively at the bottom face of two junctions of upper yoke and left and right iron core column, the coating thickness of epoxy resin all controls within 2mm.Iron core is placed in heated oven together with glue spreading apparatus, accelerate curable epoxide speed, after epoxy resin solidifies completely, with suspender, amorphous three-dimensional winding iron core is hung out mould, epoxy resin now on three accessory plates has been attached to the bottom face of stereo amorphous alloy wound iron core, and the epoxy resin coating of single frame stereo amorphous alloy wound iron core just completes.
In sum, the glue spreading apparatus of stereo amorphous alloy wound iron core of the present utility model, from rationalizing the angle with hommization, after stereo amorphous alloy wound iron core being hung in glue spreading apparatus, epoxy resin is attached to the bottom face of iron core automatically, eliminate the time that iron core stands up, secondary epoxy coated is solidified, improve the production efficiency of stereo amorphous alloy wound iron core, reduce the impact of standing up amorphous three-dimensional winding iron core performance.
Above embodiment is only for illustration of the utility model, but not to restriction of the present utility model, person skilled in the relevant technique, when not departing from spirit and scope of the present utility model, various conversion or modification can also be made, therefore all equivalent technical schemes also should belong to category of the present utility model, should be limited by each claim.
Claims (3)
1. the glue spreading apparatus of a stereo amorphous alloy wound iron core, described iron core comprises left and right iron core column and Double layer iron yoke, described left and right iron core column and Double layer iron yoke surround in the first closed rectangle frame, it is characterized in that, described glue spreading apparatus comprises base, the first adjusting screw(rod), the second adjusting screw(rod), four backup plates and four accessory plates, described four backup plates are respectively left backup plate, right backup plate, forward cam and rear backup plate, described four accessory plates are respectively left redundant plate, right redundant plate, front accessory plate and rear accessory plate, wherein:
Described base is horizontally disposed with;
Described first adjusting screw(rod) is horizontally installed on described base;
Described second adjusting screw(rod) is longitudinally arranged on described base;
Described first adjusting screw(rod) and the second adjusting screw(rod) mutually arranged in a crossed manner;
Described left backup plate, right backup plate, forward cam and the vertical setting respectively of rear backup plate;
Described left backup plate and right backup plate one the first from left are arranged on described first adjusting screw(rod) rightly;
Described forward cam and rear backup plate are arranged on described second adjusting screw(rod) in tandem, and described left backup plate, right backup plate, forward cam and rear backup plate are positioned at the left-right and front-back side in the crosspoint of described first adjusting screw(rod) and the second adjusting screw(rod) correspondingly;
Described left redundant plate and right redundant plate one the first from left are arranged on described first adjusting screw(rod) rightly, and described left redundant plate is fixed on the left side of described left backup plate by support, and described right redundant plate is fixed on the right side of described right backup plate by support;
Described front accessory plate and rear accessory plate are arranged on described second adjusting screw(rod) in tandem, and described front accessory plate is fixed on the front side of described forward cam by support, and described rear accessory plate fixes the rear side of backup plate in the rear by support;
Described left backup plate, right backup plate, forward cam and rear backup plate surround the second rectangle frame, and the first rectangle frame that this second rectangle frame and described left and right iron core column and Double layer iron yoke surround is suitable, and described second rectangle frame is connected in described first rectangle frame.
2. the glue spreading apparatus of a kind of stereo amorphous alloy wound iron core according to claim 1, is characterized in that, described left redundant plate, right redundant plate, front accessory plate and rear accessory plate are obliquely installed respectively.
3. the glue spreading apparatus of a kind of stereo amorphous alloy wound iron core according to claim 1 and 2, is characterized in that, described left and right iron core column contacts with described four accessory plates correspondingly with the bottom face of Double layer iron yoke and arranges.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520746823.9U CN204991439U (en) | 2015-09-24 | 2015-09-24 | Three -dimensional rubber coating device of rolling up iron core of metallic glass |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520746823.9U CN204991439U (en) | 2015-09-24 | 2015-09-24 | Three -dimensional rubber coating device of rolling up iron core of metallic glass |
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| Publication Number | Publication Date |
|---|---|
| CN204991439U true CN204991439U (en) | 2016-01-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520746823.9U Withdrawn - After Issue CN204991439U (en) | 2015-09-24 | 2015-09-24 | Three -dimensional rubber coating device of rolling up iron core of metallic glass |
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| CN (1) | CN204991439U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105772324A (en) * | 2016-03-28 | 2016-07-20 | 马宁 | Work control table for automatic gluing machine |
| CN106373770A (en) * | 2016-12-08 | 2017-02-01 | 上海日港置信非晶体金属有限公司 | Forming gluing method for amorphous alloy three-dimensional wound core |
| CN106558410A (en) * | 2015-09-24 | 2017-04-05 | 上海日港置信非晶体金属有限公司 | A kind of glue spreading apparatus of stereo amorphous alloy wound iron core |
| CN106783125A (en) * | 2016-12-08 | 2017-05-31 | 上海日港置信非晶体金属有限公司 | A kind of shaping glue spreading apparatus of amorphous alloy stereo roll iron core |
| CN113724984A (en) * | 2021-08-02 | 2021-11-30 | 张建云 | Horizontal progressive curing equipment for iron core column and iron core of dry-type transformer |
-
2015
- 2015-09-24 CN CN201520746823.9U patent/CN204991439U/en not_active Withdrawn - After Issue
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106558410A (en) * | 2015-09-24 | 2017-04-05 | 上海日港置信非晶体金属有限公司 | A kind of glue spreading apparatus of stereo amorphous alloy wound iron core |
| CN106558410B (en) * | 2015-09-24 | 2018-04-24 | 上海日港置信非晶体金属有限公司 | A kind of glue spreading apparatus of stereo amorphous alloy wound iron core |
| CN105772324A (en) * | 2016-03-28 | 2016-07-20 | 马宁 | Work control table for automatic gluing machine |
| CN106373770A (en) * | 2016-12-08 | 2017-02-01 | 上海日港置信非晶体金属有限公司 | Forming gluing method for amorphous alloy three-dimensional wound core |
| CN106783125A (en) * | 2016-12-08 | 2017-05-31 | 上海日港置信非晶体金属有限公司 | A kind of shaping glue spreading apparatus of amorphous alloy stereo roll iron core |
| CN106783125B (en) * | 2016-12-08 | 2018-04-13 | 上海日港置信非晶体金属有限公司 | A kind of shaping glue spreading apparatus of amorphous alloy stereo roll iron core |
| CN113724984A (en) * | 2021-08-02 | 2021-11-30 | 张建云 | Horizontal progressive curing equipment for iron core column and iron core of dry-type transformer |
| CN113724984B (en) * | 2021-08-02 | 2023-11-21 | 新昌县新明实业有限公司 | Horizontal progressive curing equipment for iron core column and iron core of dry type transformer |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20160120 Effective date of abandoning: 20180424 |
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| AV01 | Patent right actively abandoned |