CN106783125A - A kind of shaping glue spreading apparatus of amorphous alloy stereo roll iron core - Google Patents
A kind of shaping glue spreading apparatus of amorphous alloy stereo roll iron core Download PDFInfo
- Publication number
- CN106783125A CN106783125A CN201611122936.7A CN201611122936A CN106783125A CN 106783125 A CN106783125 A CN 106783125A CN 201611122936 A CN201611122936 A CN 201611122936A CN 106783125 A CN106783125 A CN 106783125A
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- Prior art keywords
- glue spreading
- base
- spreading apparatus
- iron core
- amorphous alloy
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
- H01F41/0213—Manufacturing of magnetic circuits made from strip(s) or ribbon(s)
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
- Laminated Bodies (AREA)
Abstract
The invention discloses a kind of shaping glue spreading apparatus of amorphous alloy stereo roll iron core, it is included：Base；And, some groups of support components on base are arranged on, the support component is included：The baffle plate and the base plate of the angled setting of base set perpendicular to base, and parallel to base plate and it is movably arranged on the backing plate on base plate；Wherein, baffle plate is adjacent with the end of base plate, and baffle plate and the angle that base plate is in less than 90 °；The some groups of baffle plates of support component can enclose to be put in window shape unshakable in one's determination.The shaping glue spreading apparatus simple structure of the amorphous three dimensional wound core that the present invention is provided, it is easy to operate, gluing is carried out to amorphous three dimensional wound core using shaping glue spreading apparatus of the invention, eliminate the time that iron core stands up, the coating of secondary epoxy resin solidifies, the production efficiency of amorphous three dimensional wound core is improve, progressive die is significantly reduced and is stood up the influence to amorphous three dimensional wound core performance.
Description
Technical field
The present invention relates to the device that a kind of transformer makes, and in particular to one kind shaping glue spreading apparatus, for being closed in amorphous
Golden three dimensional wound core shaping and coating epoxy resin.
Background technology
Amorphous alloy stereo roll iron core revolutionizes the structure of the post amorphous core of traditional four frame five, the iron core of this structure
It is to be put together by three identical section approximate half-circular single frames, the cross section of the iron core column after split is closely
In circle, and each single frame is inlayed by the amorphous alloy strips overlap joint of several different in width, and the stem of single frame cuts
Face is much like with semicircle.This three dimensional wound core has the following advantages that compared with traditional iron core：Three-phase magnetic circuit unshakable in one's determination is complete
Symmetric equal-length, it can be ensured that the balance of three phase supply, greatly reduces magnetic resistance, and exciting current is significantly reduced；Stereo amorphous alloy
Rewinding material cross section approximate circle shape, therefore coil on stem is also close to annular shape, finally causes amorphous alloy transformer anti-short
Road ability aspect is improved well.
Therefore, in order to ensure each single frame section unshakable in one's determination for semicircle, it is necessary to according to capacity size design specialized unshakable in one's determination
Female mold.Conventional manufacture method is that the iron core that annealing is finished is put into female mold to be molded, and makes single frame unshakable in one's determination
Section form semicircle after carry out the first face gluing, carry out the second face painting after iron core is stood up after the first face epoxy resin cure
Cover, coating epoxy resin is the shape for fixing amorphous alloy core.But, non-crystaline amorphous metal is after heat treatment because structure is relaxed
The reasons such as Henan start embrittlement, and toughness drastically declines, unshakable in one's determination frangible by external force, and the stability of soft magnet performance cannot also ensure,
Have a strong impact on the practical application of amorphous core.So, after heat treatment iron core by progressive die, stand up after form a large amount of fragments, make
Into amorphous three dimensional wound core penalty, and if during transformer station high-voltage side bus fragment largely separate out fall into transformer coil will cause it is short
Road failure.
The content of the invention
It is unshakable in one's determination frangible after heat treatment present invention aim to address non-crystaline amorphous metal, conventional glue spreading method by progressive die,
A large amount of fragments are formed after standing up, the problem of amorphous three dimensional wound core penalty is caused, there is provided a kind of gluing that need not be stood up
Device, to improve the production efficiency of amorphous three dimensional wound core, and reduces progressive die and stands up the shadow to amorphous three dimensional wound core performance
Ring.
To reach above-mentioned purpose, the invention provides a kind of shaping glue spreading apparatus of amorphous alloy stereo roll iron core, the painting
Adhesive dispenser is included：
Base；And
Some groups of support components on base are arranged on, the support component is included：Baffle plate and base perpendicular to base setting are in
The base plate that angle is set, and parallel to base plate and it is movably arranged on the backing plate on base plate；
Wherein, described baffle plate is adjacent with the end of base plate, and baffle plate and the angle that base plate is in less than 90 °；Some groups of support groups
The baffle plate of part can enclose to be put in window shape unshakable in one's determination.
Described glue spreading apparatus also include slide assemblies, and it is arranged between support component and base, can cause support group
Part is moved as needed.
Described base plate and the angle adjustable of base.
Described backing plate can enclose puts splicing in the shape for agreeing with the lower surface unshakable in one's determination after annealing.
Described glue spreading apparatus include 4 groups of support components.
Described baffle plate and the angle that base plate is in 60 °.
Described glue spreading apparatus also include hydraulic means, unshakable in one's determination for jack-up, to facilitate extraction backing plate.
Described hydraulic means includes 4 hydraulic pressure supports, its lower section for being separately positioned on turning unshakable in one's determination.
The lower section of described hydraulic pressure support is provided with track, can be supportted to correct position with jack-up according to size movable hydraulic unshakable in one's determination
It is unshakable in one's determination.
The fastener of described hydraulic pressure support is set with base in 30 ° of angles.
A kind of shaping glue spreading apparatus of amorphous three dimensional wound core that the present invention is provided, by the way of first progressive die re-annealing,
Compared with the mode of progressive die of first annealing again in the prior art, the generation of three dimensional wound core fragment can be reduced；Rewinding material is hung in this
It is unshakable in one's determination using hydraulic means jack-up after the glue spreading apparatus of invention, cause that the epoxy resin on backing plate is attached after gluing is carried out to backing plate
Lower surface unshakable in one's determination, the time that iron core stands up, the coating of secondary epoxy resin solidifies is eliminated, amorphous three dimensional wound core is improve
Production efficiency, significantly reduces progressive die and stands up the influence to amorphous three dimensional wound core performance.
Brief description of the drawings
Fig. 1 is a kind of structural representation of the shaping glue spreading apparatus of amorphous alloy stereo roll iron core of the invention.
Specific embodiment
Below in conjunction with accompanying drawing, by specific embodiment, the invention will be further described, and these embodiments are merely to illustrate
The present invention, is not limiting the scope of the invention.
A kind of shaping glue spreading apparatus of amorphous alloy stereo roll iron core of present invention offer are shown such as Fig. 1, it is included：
Base 10；And
Some groups of support components 20 on base 10 are arranged on, the support component 20 is included：Perpendicular to base set baffle plate 21,
With the base plate 22 of the angled setting of base 10, and parallel to base plate 22 and the backing plate 23 that is movably arranged on base plate 22, the backing plate
23 can extract out as needed；
Wherein, described baffle plate 21 is adjacent with the end of base plate 22（The movable connection in the two end or contact but be not connected to or
Do not contact and be also not connected to）, and baffle plate 21 and the angle that base plate 22 is in less than 90 °；The some groups of baffle plates of support component 20 21 can enclose
Put in window shape unshakable in one's determination.
Described baffle plate 21 is used to ensure the window size of amorphous alloy stereo roll iron core；Base plate 22 is used for three dimensional wound core
Lower surface positioning is used, and backing plate 23 is used for gluing unshakable in one's determination and uses, and is not secured on base plate 22.
Support component 20 is put through enclosing, described backing plate 23 is sliceable in the shape for agreeing with the lower surface unshakable in one's determination after annealing.
In some embodiments, described glue spreading apparatus also include slide assemblies（Do not show in figure）, it is arranged on support component
Between 20 and base 10, can cause that support component 20 is moved as needed, so as to ensure that baffle plate 21 can surround correspondence non-crystaline amorphous metal
The shape of the window size of three dimensional wound core, size.
In some embodiments, baffle plate 21 and base plate 22 are in 60 ° of angle.
In some embodiments, described base plate 22 and the angle adjustable of base 10 are adapted under three dimensional wound core with positioning
Surface configuration.
In some embodiments, described glue spreading apparatus also include hydraulic means, for amorphous alloy stereo roll iron core to be supportted
Rise, backing plate 23 is extracted out to facilitate.
In some embodiments, described glue spreading apparatus include 4 groups of support components 20 and 4 hydraulic pressure supports 31, and hydraulic pressure supports 31 points
The lower section at turning unshakable in one's determination is not arranged on, on the diagonal of base 10.More preferably, the fastener of described hydraulic pressure support is in base
30 ° of angles are set.
In some embodiments, the lower section of described hydraulic pressure support is provided with track 32, can be supportted according to size movable hydraulic unshakable in one's determination
It is unshakable in one's determination with jack-up to correct position.
The application method of the shaping glue spreading apparatus of amorphous alloy stereo roll iron core of the invention is as follows：Support component is enclosed
Put, make the shape and size that its baffle combination is in window unshakable in one's determination.The painting will be hung in from workbench after the band shaping of well cutting
In adhesive dispenser, window unshakable in one's determination alignment baffle plate is slowly drop down to bottom behind outside, after lower surface unshakable in one's determination is located on backing plate, by device together with
It is heat-treated in the annealing furnace of feeding together unshakable in one's determination, device is removed into annealing furnace together with iron core after end to be heated is cooled to
Prepare gluing after room temperature；Check whether four hydraulic pressure support positions are placed exactly in turning lower section unshakable in one's determination, start four hydraulic pressure supports, jack-up
After highly can ensureing to extract out on backing plate more than plate thickness, stop rising hydraulic pressure support；It is unshakable in one's determination by after jack-up will except joining seam side it
Outer its excess-three block backing plate is extracted out（Glue coating does not apply joining seam side, and joining seam opening is inserted in coil and turned off by transformer assembling
's）；The thick releasing agent of last layer 1mm is applied first on backing plate, epoxy bond is on pad surfaces when preventing the demoulding；To adjust
On the backing plate for scribbling releasing agent, epoxy thickness is controlled within 2mm the epoxy resin uniform application for preparing, and will scribble ring
After the backing plate of oxygen tree fat is put back on base plate, backing plate is fitted gapless with base plate, and hydraulic pressure support is dropped back into origin, lower surface unshakable in one's determination and pad
Plate is fitted, and epoxy resin is attached on lower surface unshakable in one's determination, then two turnings of the non-joining seam side of lower surface unshakable in one's determination are coated into asphalt mixtures modified by epoxy resin
Just all coating is finished the back core lower surface epoxy resin of fat；Upper surface unshakable in one's determination is cleaned with nylon bruss, surface cleaning is allowed to
Without fragment, with brush, iron yoke coats epoxy resin, asphalt mixtures modified by epoxy resin at the left and right core limb and non-joining seam of three dimensional wound core upper surface
Fat thickness is all controlled within 2mm.After after epoxy resin cure, amorphous three dimensional wound core is hung out into device, now epoxy resin
The lower surface of amorphous alloy stereo roll iron core is attached to, the epoxy coated of single frame amorphous alloy stereo roll iron core is just completed.
In sum, the shaping glue spreading apparatus simple structure of the amorphous three dimensional wound core that the present invention is provided, easy to operate, adopts
With it is of the invention shaping glue spreading apparatus gluing is carried out to amorphous three dimensional wound core, eliminate iron core stand up, secondary epoxy resin apply
The time of solidification is covered, the production efficiency of amorphous three dimensional wound core is improve, progressive die is significantly reduced and is stood up to amorphous three-dimensional winding
The influence of performance unshakable in one's determination.
Although present disclosure is discussed in detail by above preferred embodiment, but it should be appreciated that above-mentioned
Description is not considered as limitation of the present invention.After those skilled in the art have read the above, for of the invention
Various modifications and substitutions all will be apparent.Therefore, protection scope of the present invention should be limited to the appended claims.
Claims (10)
1. shaping glue spreading apparatus of a kind of amorphous alloy stereo roll iron core, it is characterised in that the glue spreading apparatus are included：
Base（10）；And
It is arranged on base（10）On some groups of support components（20）, the support component（20）Comprising：Set perpendicular to base
Baffle plate（21）With the base plate of the angled setting of base（22）, and parallel to base plate（22）And it is movably arranged on base plate（22）On
Backing plate（23）；
Wherein, described baffle plate（21）With base plate（22）End it is adjacent, and baffle plate（21）With base plate（22）In the angle less than 90 °
Degree；Some groups of support components（20）Baffle plate（21）Can enclose and put in window shape unshakable in one's determination.
2. shaping glue spreading apparatus of amorphous alloy stereo roll iron core as claimed in claim 1, it is characterised in that described gluing
Device also includes slide assemblies, and it is arranged on support component（20）With base（10）Between, support component can be caused（20）According to
Need movement.
3. shaping glue spreading apparatus of amorphous alloy stereo roll iron core as claimed in claim 1, it is characterised in that described base plate
（22）With base（10）Angle adjustable.
4. shaping glue spreading apparatus of amorphous alloy stereo roll iron core as claimed in claim 1, it is characterised in that described backing plate
（23）Can enclose and put splicing in the shape for agreeing with the lower surface unshakable in one's determination after annealing.
5. shaping glue spreading apparatus of amorphous alloy stereo roll iron core as claimed in claim 1, it is characterised in that described gluing
Device includes 4 groups of support components（20）.
6. shaping glue spreading apparatus of amorphous alloy stereo roll iron core as claimed in claim 5, it is characterised in that described baffle plate
（21）With base plate（22）In 60 ° of angle.
7. shaping glue spreading apparatus of the amorphous alloy stereo roll iron core as described in any one in claim 1-6, its feature exists
In described glue spreading apparatus also include hydraulic means, unshakable in one's determination for jack-up, to facilitate extraction backing plate（23）.
8. shaping glue spreading apparatus of amorphous alloy stereo roll iron core as claimed in claim 7, it is characterised in that described hydraulic pressure
Device includes 4 hydraulic pressure supports（31）, its lower section for being separately positioned on turning unshakable in one's determination.
9. shaping glue spreading apparatus of amorphous alloy stereo roll iron core as claimed in claim 8, it is characterised in that described hydraulic pressure
Support（31）Lower section be provided with track（32）, can support unshakable in one's determination with jack-up to correct position according to size movable hydraulic unshakable in one's determination.
10. shaping glue spreading apparatus of amorphous alloy stereo roll iron core as claimed in claim 9, it is characterised in that described liquid
Pressure support（31）Fastener and base（10）Set in 30 ° of angles.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611122936.7A CN106783125B (en) | 2016-12-08 | 2016-12-08 | A kind of shaping glue spreading apparatus of amorphous alloy stereo roll iron core |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611122936.7A CN106783125B (en) | 2016-12-08 | 2016-12-08 | A kind of shaping glue spreading apparatus of amorphous alloy stereo roll iron core |
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| Publication Number | Publication Date |
|---|---|
| CN106783125A true CN106783125A (en) | 2017-05-31 |
| CN106783125B CN106783125B (en) | 2018-04-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201611122936.7A Active CN106783125B (en) | 2016-12-08 | 2016-12-08 | A kind of shaping glue spreading apparatus of amorphous alloy stereo roll iron core |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110634666A (en) * | 2019-09-23 | 2019-12-31 | 上海置信电气股份有限公司 | Three-dimensional wound core transformer body assembly device |
| CN113724984A (en) * | 2021-08-02 | 2021-11-30 | 张建云 | Horizontal progressive curing equipment for iron core column and iron core of dry-type transformer |
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| JPH0390547A (en) * | 1989-08-31 | 1991-04-16 | Toshiba Corp | Production of extremely thin soft magnetic alloy strip, extremely thin soft magnetic alloy strip and magnetic core using the same, electronic device incorporated with magnetic core thereof and apparatus for producing thin soft magnetic alloy strip |
| CN104465064A (en) * | 2014-12-19 | 2015-03-25 | 上海日港置信非晶体金属有限公司 | Amorphous alloy transformer core forming template and forming device |
| CN104785407A (en) * | 2015-05-07 | 2015-07-22 | 深圳市沃尔核材股份有限公司 | Reel core gelatinizing device |
| CN204991439U (en) * | 2015-09-24 | 2016-01-20 | 上海日港置信非晶体金属有限公司 | Three -dimensional rubber coating device of rolling up iron core of metallic glass |
| CN206259249U (en) * | 2016-12-08 | 2017-06-16 | 上海日港置信非晶体金属有限公司 | A kind of shaping glue spreading apparatus of amorphous alloy stereo roll iron core |
-
2016
- 2016-12-08 CN CN201611122936.7A patent/CN106783125B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0390547A (en) * | 1989-08-31 | 1991-04-16 | Toshiba Corp | Production of extremely thin soft magnetic alloy strip, extremely thin soft magnetic alloy strip and magnetic core using the same, electronic device incorporated with magnetic core thereof and apparatus for producing thin soft magnetic alloy strip |
| CN104465064A (en) * | 2014-12-19 | 2015-03-25 | 上海日港置信非晶体金属有限公司 | Amorphous alloy transformer core forming template and forming device |
| CN104785407A (en) * | 2015-05-07 | 2015-07-22 | 深圳市沃尔核材股份有限公司 | Reel core gelatinizing device |
| CN204991439U (en) * | 2015-09-24 | 2016-01-20 | 上海日港置信非晶体金属有限公司 | Three -dimensional rubber coating device of rolling up iron core of metallic glass |
| CN206259249U (en) * | 2016-12-08 | 2017-06-16 | 上海日港置信非晶体金属有限公司 | A kind of shaping glue spreading apparatus of amorphous alloy stereo roll iron core |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110634666A (en) * | 2019-09-23 | 2019-12-31 | 上海置信电气股份有限公司 | Three-dimensional wound core transformer body assembly device |
| CN113724984A (en) * | 2021-08-02 | 2021-11-30 | 张建云 | Horizontal progressive curing equipment for iron core column and iron core of dry-type transformer |
| CN113724984B (en) * | 2021-08-02 | 2023-11-21 | 新昌县新明实业有限公司 | Horizontal progressive curing equipment for iron core column and iron core of dry type transformer |
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| CN106783125B (en) | 2018-04-13 |
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Address after: Building 1888 Tianchen Road, Qingpu District, Shanghai, 201712 Patentee after: Shanghai Confidence Rigang Electric Co., Ltd. Address before: Building 1888 Tianchen Road, Qingpu District, Shanghai, 201712 Patentee before: Shanghai Metglas Zhixin Amorphous Metals Co., Ltd. |