CN204988770U - Automatic sample system of grain depot - Google Patents

Automatic sample system of grain depot Download PDF

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Publication number
CN204988770U
CN204988770U CN201520772955.9U CN201520772955U CN204988770U CN 204988770 U CN204988770 U CN 204988770U CN 201520772955 U CN201520772955 U CN 201520772955U CN 204988770 U CN204988770 U CN 204988770U
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sample
automatic sampling
vehicle
communication
host computer
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叶维林
蔡军
汪珉卿
郑珂
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Hubei Yewei (group) Intelligent Technology Co Ltd
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Hubei Yewei (group) Intelligent Technology Co Ltd
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Abstract

The utility model discloses an automatic sample system of grain depot, including automatic sample machine, still include: trigger equipment, it includes: trigger switch and long -range RFID read write line, trigger switch injects the certain limit and forms the sample operation area that the sample vehicle is parked, long -range RFID read write line sets up on the automatic sample machine, discernment the on -vehicle RFID label of the vehicle in the sample operation area, the sample camera, it sets up in the sample operation area, the terminal, its with PLC the host system is connected in the communication of sample camera, its with the sample camera with the terminal called is connected, PLC the host system with the communication of automatic sample machine is connected. The utility model discloses can arrange each subassembly intensification of automatic sample, take a sample and detect each layer grain.

Description

Grain depot automatic sampling system
Technical field
The utility model relates to grain sampler sample and automatically performs sample functional area, particularly a kind of grain depot automatic sampling system.
Background technology
China is grain-production and consumption big country, Ye Shi grain reserves big country, grain is as the grand strategy resource and the specialty goods that concern national economy, ensure that its sufficient supplies and quality safety are related to the development of social stability and national economy, China has all set up corresponding grain reserve system for a long time for this reason.In the management work of grain reserve system at different levels, the sample of grain depot and quality inspection are the important steps ensureing food security.Before this, the sample of grain depot and quality inspection, by manually completing, namely adopt the method etc. of manual numbering paper register, artificial sample presentation quality inspection, but there is the problems such as artificial participation amount is large, inefficiency, shortage supervision.A few days ago, automatic sampling machine a kind ofly gets by inserting the equipment that mode that grain piles each layer grain samples selective examination grain heap grain quality, and progressively adopt electrical control in practical application, automaticity progressively improves, and has convenience greatly.But the grain storage space of transportation vehicle may because there is the difference of height size in the model of vehicle, size, and sampling rod possibly cannot complete the sampling work of grain being piled to each layer grain in the process risen or decline.
Therefore, a kind of intensive novel grain depot automatic sampling system that can sample each layer grain is needed at present badly.
Utility model content
An object of the present utility model solves at least the problems referred to above and/or defect, and provide the advantage will illustrated at least below.
The utility model also has an object to be to provide a kind of grain depot automatic sampling system, and it by the intensive layout of each assembly of automatic sampling, can sample each layer grain and detect.
In order to realize, according to these objects of the present utility model and other advantage, providing a kind of grain depot automatic sampling system, comprise automatic sampling machine, also comprise:
Trigger equipment, it comprises: trigger switch and long-range rfid interrogator, and described trigger switch limits the sample operation area that certain limit forms sample vehicle parks; Described long-range rfid interrogator is arranged on described automatic sampling machine, identifies the vehicle-mounted RFID label tag of the vehicle in described sample operation area;
Sample video camera, it is arranged in described sample operation area;
Terminal, it is connected with the communication of described sample video camera;
PLC host computer system, it is connected with described sample video camera and described terminal called, and described PLC host computer system is connected with described automatic sampling machine communication.
Preferably, described grain depot automatic sampling system, also comprises:
Display device, it is arranged in sample operation area, is connected with the communication of described PLC host computer system;
Broadcaster, it is arranged in sample operation area, is connected with the communication of described PLC host computer system.
Preferably, described grain depot automatic sampling system, also comprises:
Indoor printer, it is arranged in control laboratory, is connected with described long-range rfid interrogator communication;
Divide sampling device, it is arranged in control laboratory, for receiving the sample sample of described automatic sampling machine and dividing sample;
Indoor camera, it is arranged in control laboratory, is connected with described PLC host computer system and described terminal called;
Background server, is connected with described long-range rfid interrogator and described broadcaster communication.
Preferably, described grain depot automatic sampling system, described PLC host computer system is primarily of PLC main frame, circuit control unit, communication module composition.
Preferably, described grain depot automatic sampling system, described terminal is mobile phone or computer.
Preferably, described grain depot automatic sampling system, described long-range rfid interrogator is connected with the communication of described PLC host computer system.
The utility model at least comprises following beneficial effect:
The first, the utility model is based on automatic sampling machine, the vision signal that terminal sends according to sample video camera, manually determine best sample region, by PLC host computer system control automatic sampling machine grain heap in move left and right, lower insert and rise, complete the comprehensive sampling work to each layer grain, the problem such as the sampling avoiding vehicle to cause because of the different automatic sampling machines of model, size is lack of standardization, not representative, extend the serviceable life of automatic sampling machine, extend the function of automatic sampling machine, more intelligent, robotization;
The second, PLC host computer system is intelligentized core, and PLC main frame, circuit control unit, communication module achieve the integrated of grain depot automatic sampling and intellectuality with the exchanges data of sample camera, terminal, is convenient to remote supervisory, control and operation; The circuit control unit vehicle stored for plurality of specifications carries out the pre-defined rule of sample, namely for the vehicle of Multiple Type, size, automatic sampling machine has set sample region and sample action, both ensure that all-around intelligent sampling work, additionally reduce the participation of manpower, alleviate the intensity of manual work;
Three, RFID trigger equipment can limit a sample operation area, and identify the vehicle-mounted RFID label tag of the vehicle in this region, guarantee that vehicle is in grain depot and weighs omnidistance sample link, the information of avoiding is checked difficulty, is easily occurred the problem of maloperation, realize data automatic flow, Real-Time Sharing and paperless management, be convenient to remote supervisory; Terminal comprises mobile phone A PP client and computer daemon software program, and staff realizes the control up and down of automatic sampling machine by mobile phone terminal or PC end, to detect and to determine best sample region, convenient, intelligent, increases work efficiency;
4th, indoor checkout procedure, by identifying vehicle-mounted RFID label tag and reading attributes information, generate the sequence number of provided with bar code, sample is divided into two parts, part inspection, another part envelope, prevent maloperation from causing sample to lose or confusion, the sequence number list that stickup cannot manually be read, avoid people for distorting or changing, omnidistance live pick up machine monitoring, digital intellectualization means effectively avoid cheating, the vehicle be up to the standards enters link of weighing, the vehicle of disqualified upon inspection sails out of, improve efficiency, reduce personnel depaly and operating cost, the robotization supervision degree developed skill,
During the vehicle-mounted RFID label tag of five, long-range rfid interrogator identification vehicle, sample video camera and automatic sampling machine are opened, and be in closed condition, carry out complete monitoring during work when work without sample, without saving operating cost when working; The multiple attribute information of rfid card store car, mechanical check real-time follow-up vehicle to the progress of each link in outbound process at warehouse-in, provide comprehensive information, make whole flow process without any confusion, shorten the time of checking, decrease manapower allocation, cost-saving; The specification of vehicle at least comprises size, the brand of vehicle, is convenient to circuit control unit and stores pre-defined rule according to vehicle specification; Display device and broadcaster are shown information of vehicles and are guided, and improve efficiency, improve Information Visibility degree.
Part is embodied by explanation below by other advantage of the present utility model, target and feature, part also will by research and practice of the present utility model by those skilled in the art is understood.
Accompanying drawing explanation
Fig. 1 is the schematic flow sheet of grain depot automatic sampling system described in the utility model;
Fig. 2 is the structural representation of grain depot automatic sampling system described in the utility model.
Embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail, can implements according to this with reference to instructions word to make those skilled in the art.
As shown in Fig. 1 ~ 2, the utility model provides a kind of grain depot automatic sampling system, comprises automatic sampling machine 4, also comprises:
Trigger equipment 5, it comprises: trigger switch and long-range rfid interrogator, and described trigger switch limits the sample operation area 7 that certain limit forms sample vehicle parks; Described long-range rfid interrogator is arranged on described automatic sampling machine 4, identifies the vehicle-mounted RFID label tag 6 of the vehicle in described sample operation area 7;
Sample video camera 1, it is arranged in described sample operation area 7, the vision signal of the vehicle in recording and sending sample operation area 7;
Terminal 2, it is connected with the communication of described sample video camera 1, and described terminal 2 receives described vision signal, manually determines sample region, sends and controls the instruction that described automatic sampling machine 4 carries out specifying sample action in described sample region;
PLC host computer system 3, it is connected with described sample video camera 1 and described terminal 2 communication, and described PLC host computer system 3 is connected with the communication of described automatic sampling machine 4, and described PLC host computer system 3 receives described instruction, controls described automatic sampling machine 4 and carries out sample work.
In technique scheme, based on automatic sampling machine 4, the vision signal that terminal 2 sends according to sample video camera 1, artificial selection also determines best sample region, by PLC host computer system 3 control automatic sampling machine 4 grain heap in move left and right, lower insert and rise, complete the comprehensive sampling work to each layer grain, the problem such as the sampling avoiding vehicle to cause because of the different automatic sampling machines 4 of model, size is lack of standardization, not representative, extend the serviceable life of automatic sampling machine 4, extend the function of automatic sampling machine 4, more intelligent, robotization.Described vehicle-mounted RFID label tag 6 stores the attribute information of vehicle, it at least comprises ID (identity number) card information and face information, the license board information of vehicle, the specification of vehicle, the warehouse-in numbering of vehicle, the grain sampling assay entering library information and go out library information, vehicle of vehicle of the driver of vehicle, wherein, the specification of described vehicle at least comprises the size of vehicle, brand and model.Be convenient to circuit control unit and store pre-defined rule according to vehicle specification.
In another kind of technical scheme, described grain depot automatic sampling system, also comprises:
Display device, it is arranged in sample operation area 7, is connected with the communication of described PLC host computer system 3, and queueing message and the grain sampling assay of sample vehicle are treated in display;
Broadcaster, it is arranged in sample operation area 7, is connected with the communication of described PLC host computer system 3, sends the voice prompt that guided vehicle entered/left described sample operation area 7.Display device and broadcaster are shown information of vehicles and are guided, and improve efficiency, improve Information Visibility degree.
In another kind of technical scheme, described grain depot automatic sampling system, also comprises:
Indoor printer, it is arranged in control laboratory, is connected with described long-range rfid interrogator communication, for printing the sequence number list of the attribute information representing vehicle;
Point sampling device, it is arranged in control laboratory, and for the sample sample of vehicle is instantly divided into two parts, a part is delivered to reviewer and tested, and another part envelope also pastes described sequence number list;
Indoor camera, it is arranged in control laboratory, divides the vision signal of sample, envelope for recording sample sample, and is sent to described PLC host computer system 3 and described terminal 2;
Background server, the assay of the sample that sequence number is corresponding described in reviewer's typing is to described background server, by described broadcaster, described background server notifies that the vehicle be up to the standards enters next link; The vehicle of notice disqualified upon inspection sails out of.
In technique scheme, RFID trigger equipment 5 can limit a sample operation area 7, and identify the vehicle-mounted RFID label tag 6 of the vehicle in this region, guarantee that vehicle is in grain depot and weighs omnidistance sample link, the information of avoiding is checked difficulty, is easily occurred the problem of maloperation, realize data automatic flow, Real-Time Sharing and paperless management, be convenient to remote supervisory.Indoor checkout procedure, by identifying vehicle-mounted RFID label tag 6 and reading attributes information, generate the sequence number of provided with bar code, sample is divided into two parts, part inspection, another part envelope, prevent maloperation from causing sample to lose or confusion, the sequence number list that stickup cannot manually be read, avoid people for distorting or changing, omnidistance live pick up machine monitoring, digital intellectualization means effectively avoid cheating, the vehicle be up to the standards enters link of weighing, the vehicle of disqualified upon inspection sails out of, improve efficiency, reduce personnel depaly and operating cost, the robotization supervision degree developed skill.
In another kind of technical scheme, described grain depot automatic sampling system, described PLC host computer system 3 is primarily of PLC main frame, circuit control unit, communication module composition.Described PLC main frame controls described circuit control unit by described communication module and described sample camera, described terminal 2 carry out exchanges data.PLC host computer system 3 is intelligentized cores, and exchanges data achieves integration and the intellectuality of grain depot automatic sampling, is convenient to remote supervisory, control and operation.The circuit control unit vehicle stored for plurality of specifications carries out the pre-defined rule of sample, namely for the vehicle of Multiple Type, size, automatic sampling machine 4 has set sample region and sample action, both ensure that all-around intelligent sampling work, additionally reduce the participation of manpower, alleviate the intensity of manual work.
In another kind of technical scheme, described grain depot automatic sampling system, described terminal 2 is mobile phone or computer.Staff realizes the control up and down of automatic sampling machine 4 by mobile phone terminal or PC end, to detect and to determine best sample region, convenient, intelligent, increases work efficiency.
In another kind of technical scheme, described grain depot automatic sampling system, described long-range rfid interrogator is connected with the communication of described PLC host computer system 3, when the vehicle-mounted RFID label tag 6 of described long-range rfid interrogator identification vehicle, described PLC host computer system 3 controls described sample video camera 1 and described automatic sampling machine 4 starts.During the vehicle-mounted RFID label tag 6 of long-range rfid interrogator identification vehicle, sample video camera 1 and automatic sampling machine 4 are opened, and are in closed condition when working without sample, carry out complete monitoring during work, save operating cost without during work.
The grain depot automatic sampling system and device (being arranged on Wuchang state-owned grain depot) researched and developed for my company, RFID trigger equipment 5 is primarily of long-range rfid interrogator, and trigger switch forms.Automatic sampling machine 4 is sample VS .NET Prerequisites voluntarily, and grain depot has all been equipped with this equipment, on-site manual operation can carry out sample.PLC host computer system 3 is primarily of PLC main frame, circuit control unit, communication module composition; PLC host computer control circuit control unit also carries out exchanges data by communication module and central server daemon software, thus realize remote handle operation and procedure auto-control operating function, the complete technical requirement that can meet grain depot foodstuffs sample business, provide sample camera signals to teleworker in addition, on-the-spot sample situation can be observed at any time.Sample camera is opened with sample skewering machine, is in closed condition when working without sample.
Job description: vehicle gets a rfid card and automatic acquisition transportation people I.D. in gatekeeper, vehicle license plate, get rid of information instruction according to LED screen after face information to start to carry out sample, vehicle slowly sails sample operation area 7 into, vehicle-mounted RFID label tag 6 is arriving the RFID remote read-write device namely triggered after in region on sample skewering machine top, sample skewering machine and PLC control system start and carry out alternately with daemon software program, the vision signal that daemon software provides according to sample video camera 1, after measuring sample region, issue sample program to PLC control system and start automatic sampling work, whole sample process can operate by prosthetic, but manually can get involved sample process at any time, to ensure absolute safety.
Although embodiment of the present utility model is open as above, but it is not restricted to listed in instructions and embodiment utilization, it can be applied to various applicable field of the present utility model completely, for those skilled in the art, can easily realize other amendment, therefore do not deviating under the universal that claim and equivalency range limit, the utility model is not limited to specific details and illustrates here and the legend described.

Claims (6)

1. a grain depot automatic sampling system, comprises automatic sampling machine, it is characterized in that, also comprises:
Trigger equipment, it comprises: trigger switch and long-range rfid interrogator, and described trigger switch limits the sample operation area that certain limit forms sample vehicle parks; Described long-range rfid interrogator is arranged on described automatic sampling machine, identifies the vehicle-mounted RFID label tag of the vehicle in described sample operation area;
Sample video camera, it is arranged in described sample operation area;
Terminal, it is connected with the communication of described sample video camera;
PLC host computer system, it is connected with described sample video camera and described terminal called, and described PLC host computer system is connected with described automatic sampling machine communication.
2. grain depot automatic sampling system as claimed in claim 1, is characterized in that, also comprise:
Display device, it is arranged in sample operation area, is connected with the communication of described PLC host computer system;
Broadcaster, it is arranged in sample operation area, is connected with the communication of described PLC host computer system.
3. grain depot automatic sampling system as claimed in claim 2, is characterized in that, also comprise:
Indoor printer, it is arranged in control laboratory, is connected with described long-range rfid interrogator communication;
Divide sampling device, it is arranged in control laboratory, for receiving the sample sample of described automatic sampling machine and dividing sample;
Indoor camera, it is arranged in control laboratory, is connected with described PLC host computer system and described terminal called;
Background server, is connected with described long-range rfid interrogator and described broadcaster communication.
4. grain depot automatic sampling system as claimed in claim 3, is characterized in that, described PLC host computer system is primarily of PLC main frame, circuit control unit, communication module composition.
5. grain depot automatic sampling system as claimed in claim 4, it is characterized in that, described terminal is mobile phone or computer.
6. grain depot automatic sampling system as claimed in claim 5, it is characterized in that, described long-range rfid interrogator is connected with the communication of described PLC host computer system.
CN201520772955.9U 2015-09-30 2015-09-30 Automatic sample system of grain depot Active CN204988770U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108870063A (en) * 2018-07-16 2018-11-23 山东特联信息科技有限公司 Cylinder filling system and method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108870063A (en) * 2018-07-16 2018-11-23 山东特联信息科技有限公司 Cylinder filling system and method

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