CN204988474U - Automatic feed proportioning system of weighing - Google Patents
Automatic feed proportioning system of weighing Download PDFInfo
- Publication number
- CN204988474U CN204988474U CN201520397762.XU CN201520397762U CN204988474U CN 204988474 U CN204988474 U CN 204988474U CN 201520397762 U CN201520397762 U CN 201520397762U CN 204988474 U CN204988474 U CN 204988474U
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- cylinder
- bucket
- point
- bucket cylinder
- weighing
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Abstract
The utility model provides an automatic feed proportioning system of weighing, central control cabinet embed data processor, control executor, power protection ware, cabinet door gear touch -sensitive screen, weight data processor, control button, the control executor carries the section to be connected with data processor, electrical apparatus air -operated controller part, pneumatic feeding system, weight data processor, front and back, high material level ware and low material level ware are all installed the storage hopper inner wall on, the front and back is carried the section and is installed in the frame, the filling rifle is connected with the filling cylinder in the electric air -operated controller part, weighing sensor adorns between upper and lower weighting platform. Principle bar code database is establish to the computer, and automatic control is realized to individual part to the central control cabinet, the storage hopper has height material level control, ensures the even of feed, and the pound platform of weighing carries out weight calculation and statistics, has realized the automatic weighing batching, divides bucket mechanism to realize the automatic bucket that divides, has improved work efficiency.
Description
Technical field
The utility model belongs to technical field of automation, particularly relates to a kind of automatic weighing and dispensing system.
Background technology
Weighing and burden process automation degree in the industry packaging processs such as existing food, beverage, daily use chemicals, electronics, cement, grain is low, measures inaccurate, and labor strength is large, inefficiency.
Utility model content
The purpose of this utility model is to provide a kind of automatic weighing and dispensing system, and be intended to solve weighing and burden process automation degree in existing product packaging low, measure inaccurate, labor strength is large, ineffective problem.
The utility model is achieved in that a kind of automatic weighing and dispensing system comprises central control cabinet, computer, scanner, storage bin hopper, filling rifle, LOAD CELLS, frame, electro-pneumatic control parts, acoustic-optic alarm, transportation section, front and back, membrane pump, a pound platform of weighing, high charge level device, low level detector, automatically Fen Tong mechanism.
Described central control cabinet is built with data processor, control actuator, power supply protector, cabinet door gear touch-screen, weight data processor, control knob;
Described computer is connected with central control cabinet;
Described control actuator is connected with data processor, electrical equipment pneumatic control component, pneumatic feeder system, weight data processor, transportation section, front and back;
Described acoustic-optic alarm is connected with data processor;
Described high charge level device and low level detector are all arranged on described storage bin hopper inwall;
Described transportation section, front and back is arranged in frame;
Described filling rifle is connected with the filling cylinder in electro-pneumatic control parts;
Pound platform of weighing adopts a bilayer to weigh a pound platform structure, and LOAD CELLS to be loaded in the frame of weighing between pound platform and to be connected with the weight data processor in central control cabinet.
Described point bucket organization establishes is automatically in the front end of described transportation section, front and back.
Further, described automatic Fen Tong mechanism comprises first point of bucket cylinder, second point of bucket cylinder, gear bucket cylinder, motor, counterpart photoelectric sensor, surveys bucket photoelectric sensor, pushes away a barrel cylinder, cylinder, support;
Described electro-pneumatic control parts give first point of described bucket cylinder, second point of bucket cylinder, gear bucket cylinder air feed;
Described control actuator and described first point of bucket cylinder, second point of bucket cylinder, keep off bucket cylinder, motor, counterpart photoelectric sensor, survey bucket photoelectric sensor, push away a barrel cylinder and be connected;
Described motor is arranged on below cylinder, and cylinder is arranged in frame, and cylinder passes through chain-driving by motor;
Second point of described bucket cylinder is arranged on the rear of first point of described bucket cylinder along cylinder working direction;
Described gear bucket cylinder is arranged on after pound platform of weighing;
Described counterpart photoelectric sensor is rack-mount, by Bracket setting above cylinder.
Further, a described point bucket cylinder comprises first point of bucket cylinder and second point of bucket cylinder, first point of described bucket cylinder and second point of bucket cylinder are symmetricly set on the top of cylinder middle front part, first point of described bucket cylinder and the end of second point of bucket cylinder are provided with topworks, and described survey bucket photoelectric sensor is arranged on the cylinder arm of second point of bucket cylinder.
Operator once can place the mixer of a batch, and makes an inspection tour the operation of whole equipment simultaneously, reduces working strength; Exempt frequently put bucket, pail work, labour intensity is low, rejects and puts stand-by period of bucket, pail, increases the working time that batching is filling; Automatic counterpart, send bucket to arrive filling rifle under, avoid spattering material, save material, filling security is high; Automatically send bucket to weighting platform, avoid colliding with, quantification stability is good, and precision is high; Weighing and burden process automation degree is high, accurate measurement.
Accompanying drawing explanation
Fig. 1 is the front view of the automatic weighing and dispensing system that the utility model embodiment provides;
Fig. 2 is the side view of the automatic weighing and dispensing system that the utility model embodiment provides;
Fig. 3 is the side view of the automatic Fen Tong mechanism that the utility model embodiment provides;
Fig. 4 is the vertical view of the automatic Fen Tong mechanism that the utility model embodiment provides;
In figure: 1, central control cabinet; 2, storage bin hopper; 3, filling rifle; 4, LOAD CELLS; 5, frame; 6, transportation section, front and back; 7, membrane pump; 8, to weigh a pound platform; 9, high charge level device; 10, low level detector; 11-1, first point of bucket cylinder; 11-2, second point of bucket cylinder; 11-3, gear bucket cylinder; 11-4, motor; 11-5, counterpart photoelectric sensor; 11-6, cylinder; 11-7, support.
Embodiment
Below in conjunction with accompanying drawing, the utility model is described further:
The utility model realizes like this, as depicted in figs. 1 and 2, a kind of automatic weighing and dispensing system comprises central control cabinet 1, computer, scanner, storage bin hopper 2, filling rifle 3, LOAD CELLS 4, frame 5, electro-pneumatic control parts, acoustic-optic alarm, transportation section, front and back 6, membrane pump 7, pound platform 8 of weighing, high charge level device 9, low level detector 10, automatically Fen Tong mechanism.
Described central control cabinet 1 is built with data processor, control actuator, power supply protector, cabinet door gear touch-screen, weight data processor, control knob;
Described computer is connected with central control cabinet 1;
Described control actuator is connected with data processor, electrical equipment pneumatic control component, pneumatic feeder system, weight data processor, transportation section, front and back;
Described acoustic-optic alarm is connected with data processor;
Described high charge level device 9 and low level detector 10 are all arranged on described storage bin hopper 2 inwall;
Described transportation section, front and back 6 is arranged in frame 5;
Described filling rifle 3 is connected with the filling cylinder in electro-pneumatic control parts;
Pound platform of weighing adopts a bilayer to weigh a pound platform structure, and LOAD CELLS 4 to be loaded in the frame 5 of weighing between pound platform 8 and to be connected with the weight data processor in central control cabinet 1.
Described point bucket organization establishes is automatically in the front end of described transportation section, front and back.
Further, described automatic Fen Tong mechanism comprises first point of bucket cylinder 11-1, second point of bucket cylinder 11-2, gear bucket cylinder 11-3, motor 11-4, counterpart photoelectric sensor 11-5, surveys bucket photoelectric sensor, pushes away a barrel cylinder, cylinder 11-6, support 11-7;
Described electro-pneumatic control parts give first point of described bucket cylinder 11-1, second point of bucket cylinder 11-2, gear bucket cylinder 11-3 air feed;
Described control actuator and described first point of bucket cylinder 11-1, second point of bucket cylinder 11-2, keep off bucket cylinder 11-3, motor 11-4, counterpart photoelectric sensor 11-5, survey bucket photoelectric sensor, push away a barrel cylinder and be connected;
Described motor 11-4 is arranged on below cylinder 11-6, and cylinder 11-6 is arranged in frame 5, and cylinder 11-6 passes through chain-driving by motor 11-4;
Second point of described bucket cylinder 11-2 is arranged on the rear of first point of described bucket cylinder 11-1 along cylinder 11-6 working direction;
Described gear bucket cylinder 11-3 is arranged on after pound platform 8 of weighing;
Described counterpart photoelectric sensor 11-5 is arranged on support 11-7, is arranged on the top of cylinder 11-6 by support 11-7.
Further, a described point bucket cylinder comprises first point of bucket cylinder 11-1 and second point of bucket cylinder 11-2, first point of bucket cylinder 11-1 and second point of described bucket cylinder 11-2 is symmetricly set on the top of cylinder 11-6 middle front part, the end of first point of bucket cylinder 11-1 and second point of described bucket cylinder 11-2 is provided with topworks, and described survey bucket photoelectric sensor is arranged on the cylinder arm of second point of bucket cylinder 11-2.
Before the start of production, computer, by manually pre-entering raw material bar code, sets up principle barcode database, sets up formulation management system simultaneously;
Device data processor, control actuator, power supply protector, cabinet door gear touch-screen, weight data processor, control knob in central control cabinet 1, it is artificial on the touchscreen according to formula batching demand before production starts, input ingredients by weight parameter, data processor can receive according to batching parameter, transmit control signal to control actuator, realizes automatically controlling;
After production starts, manually get proportion material, before preparing interpolation, scan raw material bar code by scanner, the bar code message of scanning and the bar code message of formula are contrasted, if raw material is correct.Computer can start pneumatic diaphragm pump feed to enabling signal to control actuator, also be first scan raw material bar code message and contrast correct during feed supplement, system just starts, if mistake, pneumatic diaphragm air pump inoperative, and provide sound and light alarm, prompting raw material mistake, manually get correct raw material, all scan-datas are stored in computer, so as with check.
Storage bin hopper 2 has height Level control, ensures the material storing being greater than and being twice in packed weight, and the action of feeder ability is to guarantee the even of feeding.
Can according to on-the-spot feed situation, adjustment level detector installation site (enter or go out) can fully be adjusted, and when requiring material, material level pilot lamp is bright, does not work without material level pilot lamp during material.
Pneumatic diaphragm pump receives low level signals to start to start feed, stops after high charge level, is continuously storage bin hopper 2 feed.
Pound platform of weighing adopts a bilayer to weigh a pound platform structure, LOAD CELLS 4 is loaded on weighs between pound platform 8, LOAD CELLS 4 is subject to shearing force generation deformation and produces weakness, and be transmitted to weight data processor by data, weight data process is through analog to digital converter, convert the electrical signal to visual numeral, weight data is transferred to the data processor in switch board simultaneously, does Data Analysis, capture required weight node, weight data is stored in computer simultaneously, is convenient to carry out Weight computation and statistics.
The weight data sensed is transferred to central control cabinet 1 by LOAD CELLS 4, central control cabinet 1 is according to the weight data of formula batching, weight capacity node, control the opening and closing of filling rifle 3, reach the object of accurate filling batching, the weight node data of the sensor captured in central control cabinet is passed through in the folding of filling rifle 3, and the flexible of the filling cylinder of control through electro-pneumatic control parts realizes;
Acoustic-optic alarm in raw material mistake, lack material, prepare burden overproof, mechanical execution error when all can report to the police, All Alerts situation all can store recording, is convenient to check
After batching starts, transportation section 6, the front and back program that central control cabinet 1 presets excessively starts to be sent bucket to push away bucket and resets, the weight induction of LOAD CELLS 4 terminates to target batch weight, restart the circulation sending bucket to push away bucket, product bucket is released filling rifle, empty bucket is sent into filling rifle 3 position, reach the object of automatic transport.
Automatically divide bucket, gear bucket, counterpart, send the principle of work of bucket as follows:
Divide bucket: start forefathers' working drawing in batching and be sequentially placed on power drum successively for empty bucket, press " startup " button, motor 11-4 starts, drive cylinder 11-6 that empty bucket is delivered to position to be filled.Stretch out with time-division bucket cylinder, empty bucket working direction is blocked by topworks, reaches a point bucket object, and now keep off bucket cylinder 11-3 and retract, driving lever cylinder stretches out, and send a barrel cylinder to stretch out in working order.
Gear bucket: survey bucket photoelectric sensor and after 1.5 seconds in delay, do not detect that empty bucket arrives, transfer signals to controller, controller orders a point bucket cylinder, gear bucket cylinder 11-3 work simultaneously, point bucket cylinder operation, retraction topworks, empty bucket is under the running of motor and cylinder, empty bucket is delivered to next station, survey bucket photoelectric sensor and tubbiness state detected, control order divides a barrel cylinder operation, stretches out topworks and divides bucket, keep off bucket cylinder 4 to work simultaneously, stretch out pneumatic actuator gear bucket.
Counterpart: the counterpart photoelectric sensor 11-5 on support 11-7, detect the empty bucket bung on Dang Tong mechanism station, if bung position is correct, by Signal transmissions to controller, control order gear bucket cylinder operation, retraction Dang Tong topworks, if empty bucket bung position is not right, then acoustic-optic alarm is reported to the police, and prompting artificial treatment rejects this bucket, and next empty bucket of system automatic transport is awaited orders.
Send bucket: counterpart photoelectric sensor 11-5 provides correct signal, during gear bucket cylinder operation (retraction), driving lever cylinder works simultaneously, retraction topworks, after falling within empty bucket, pushes away after a barrel cylinder postpones 0.1 second and works under drive pushes away barrel driving lever, perform order of retracting, drive driving lever motion, empty bucket is delivered to feed proportioning system packing station, complete and send bucket work, after sending bucket to put in place, driving lever cylinder stretches out, driving lever is mentioned, push away a barrel cylinders retract, whole Song Tong mechanism resets, in tubbiness state to be sent
When survey bucket photoelectric sensor detects without bucket, Signal transmissions is to controller, and control system order divides a barrel cylinder operation, retraction topworks, motor 11-4 and cylinder 11-6 carries empty bucket to gear bucket position, completes a working cycle, and system reaches the object of automatically dividing bucket, gear bucket, counterpart, sending bucket.
The beneficial effects of the utility model are:
Operator once can place the mixer of a batch, and makes an inspection tour the operation of whole equipment simultaneously, reduces working strength; Exempt frequently put bucket, pail work, labour intensity is low, rejects and puts stand-by period of bucket, pail, increases the working time that batching is filling; Automatic counterpart, send bucket to arrive filling rifle under, avoid spattering material, save material, filling security is high; Automatically send bucket to weighting platform, avoid colliding with, quantification stability is good, and precision is high; Weighing and burden process automation degree is high, accurate measurement.
Utilize technical scheme described in the utility model, or those skilled in the art being under the inspiration of technical solutions of the utility model, designing similar technical scheme, and reach above-mentioned technique effect, is all fall into protection domain of the present utility model.
Claims (3)
1. an automatic weighing and dispensing system, it is characterized in that, described automatic weighing and dispensing system comprises central control cabinet, computer, scanner, storage bin hopper, filling rifle, LOAD CELLS, frame, electro-pneumatic control parts, acoustic-optic alarm, transportation section, front and back, membrane pump, a pound platform of weighing, high charge level device, low level detector, automatically Fen Tong mechanism;
Described central control cabinet is built with data processor, control actuator, power supply protector, cabinet door gear touch-screen, weight data processor, control knob;
Described computer is connected with central control cabinet;
Described control actuator is connected with data processor, electrical equipment pneumatic control component, pneumatic feeder system, weight data processor, transportation section, front and back;
Described acoustic-optic alarm is connected with data processor;
Described high charge level device and low level detector are all arranged on described storage bin hopper inwall;
Described transportation section, front and back is arranged in frame;
Described filling rifle is connected with the filling cylinder in electro-pneumatic control parts;
Pound platform of weighing adopts a bilayer to weigh a pound platform structure, and LOAD CELLS to be loaded in the frame of weighing between pound platform and to be connected with the weight data processor in central control cabinet;
Described point bucket organization establishes is automatically in the front end of described transportation section, front and back.
2. automatic weighing and dispensing system as claimed in claim 1, it is characterized in that, described automatic Fen Tong mechanism comprises first point of bucket cylinder, second point of bucket cylinder, gear bucket cylinder, motor, counterpart photoelectric sensor, surveys bucket photoelectric sensor, pushes away a barrel cylinder, cylinder, support;
Described electro-pneumatic control parts give first point of described bucket cylinder, second point of bucket cylinder, gear bucket cylinder air feed;
Described control actuator and described first point of bucket cylinder, second point of bucket cylinder, keep off bucket cylinder, motor, counterpart photoelectric sensor, survey bucket photoelectric sensor, push away a barrel cylinder and be connected;
Described motor is arranged on below cylinder, and cylinder is arranged in frame, and cylinder passes through chain-driving by motor;
Second point of described bucket cylinder is arranged on the rear of first point of described bucket cylinder along cylinder working direction;
Described gear bucket cylinder is arranged on after pound platform of weighing;
Described counterpart photoelectric sensor is rack-mount, by Bracket setting above cylinder.
3. automatic weighing and dispensing system as claimed in claim 2, it is characterized in that, a described point bucket cylinder comprises first point of bucket cylinder and second point of bucket cylinder, first point of described bucket cylinder and second point of bucket cylinder are symmetricly set on the top of cylinder middle front part, first point of described bucket cylinder and the end of second point of bucket cylinder are provided with topworks, and described survey bucket photoelectric sensor is arranged on the cylinder arm of second point of bucket cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520397762.XU CN204988474U (en) | 2015-06-11 | 2015-06-11 | Automatic feed proportioning system of weighing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520397762.XU CN204988474U (en) | 2015-06-11 | 2015-06-11 | Automatic feed proportioning system of weighing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204988474U true CN204988474U (en) | 2016-01-20 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520397762.XU Expired - Fee Related CN204988474U (en) | 2015-06-11 | 2015-06-11 | Automatic feed proportioning system of weighing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204988474U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104864952A (en) * | 2015-06-11 | 2015-08-26 | 昆山善领鑫自动化科技有限公司 | Automatic weighing batching system complete equipment |
-
2015
- 2015-06-11 CN CN201520397762.XU patent/CN204988474U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104864952A (en) * | 2015-06-11 | 2015-08-26 | 昆山善领鑫自动化科技有限公司 | Automatic weighing batching system complete equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160120 Termination date: 20170611 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |