CN204985892U - Automatically controlled compressed air relief pressure valve of intelligence - Google Patents

Automatically controlled compressed air relief pressure valve of intelligence Download PDF

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Publication number
CN204985892U
CN204985892U CN201520777972.1U CN201520777972U CN204985892U CN 204985892 U CN204985892 U CN 204985892U CN 201520777972 U CN201520777972 U CN 201520777972U CN 204985892 U CN204985892 U CN 204985892U
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CN
China
Prior art keywords
pressure
motor
reduction valve
utility
position switch
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201520777972.1U
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Chinese (zh)
Inventor
杜丙同
崔瑞男
李晶
李春元
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shandong Aisuo Energy Technology Co ltd
Original Assignee
BEIJING ECOSO TECHNOLOGY DEVELOPMENT Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Priority to CN201520777972.1U priority Critical patent/CN204985892U/en
Application granted granted Critical
Publication of CN204985892U publication Critical patent/CN204985892U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses an automatically controlled compressed air relief pressure valve of intelligence can realize intelligent high accuracy closed loop pressure control, guarantees the decompression that compress air system is accurate, stable, rapid, the utility model provides a long -range automatically controlled interface of standard can long -range settlement decompression pressure to can telemonitoring in -service use pressure. The utility model discloses use pressure sensor relief pressure valve outlet pressure, the intelligent control ware is according to the operation of actual pressure with set pressure's gap control motor, the pretightning force of adjusting spring to control decompression pressure. The utility model discloses simple structure, the reliability is high, is fit for the occasion at intelligent remote control, detection compressed air pressure.

Description

Intelligent electric-controlled pressurized air reduction valve
Technical field
The invention belongs to pressurized air Decompression Controlling field, be specifically related to a kind of remote controlled pressurized air reduction valve.
Background technique
Pressurized air reduction valve is pressurized air field general part, Common parts, and it can by pressure higher before valve to required stress level.General reduction valve is in use by manual tune initial tension of spring, and the pressure after reduction valve and spring force balance each other, thus stablizes within the specific limits.This reduction valve has certain narrow limitation, its setting pressure not by remotely modifying, the occasion of inapplicable frequent adjustment supply gas pressure.
For making supply gas pressure adjustable, there is technology to use the direct controlling opening of valve of motor, regulating crushing by the resistance of valve.This method is high especially to the corresponding requirement of real-time of motor, when gas consumption changes, is steady pressure, and motor must frequent regulate, and causes delivery pressure, flowed fluctuation very large, to pipe network below and gas equipment easily according to becoming injury.
The object of the invention be to provide one can fast, stablize pressure regulating equipment, can real-time regulation output pressure automatically, can automation equipment be accessed, remote adjustment, remote detection delivery pressure.
Summary of the invention
The invention provides a kind of intelligent electric-controlled pressurized air reduction valve, by detecting reduction valve outlet pressure, controlling the operation of motor, adjustment initial tension of spring, thus stability contorting delivery pressure.
The technological scheme that the technical problem that the present invention solves adopts is: reduction valve is primarily of main valve body (1), motor (2), controller (3) composition.Pressure transducer (3-2) is arranged in the exhaust chamber (1-2) of main valve body (1).Motor (2) output shaft is connected with screw rod (1-8).Motor (2) output shaft can drive screw rod (1-8) to rotate when rotating, and drive nut (1-9) is shifted up and down, and deformation occurs for nut (1-9) and diaphragm (1-4) pressuring spring (1-7).Nut (1-9) has long-armed structure, can touch upper limit position switch (3-3) and lower position switch (3-4) respectively at two limit positions of motion.
Controller (3) drives (3-5), display modular (3-6), pressure setting module (3-7), remote input output module (3-8), remote communication module (3-9) to form by host CPU (3-1), pressure transmitter (3-2), upper limit position switch (3-3), lower position switch (3-4), Electric Machine Control.
When intelligent electric-controlled pressurized air reduction valve runs, detected pressures sensor (3-1) i.e. reduction valve delivery pressure, and compare with setting pressure, when gap is greater than certain threshold value, drive motor (2) rotates to corresponding direction.By adjusting nut (1-9) position after motor (2) rotates, thus change spring (1-7) pretightening force, spring (1-7) pretightening force and reduction valve delivery pressure out-of-balance condition, spool (1-3) controls reduction valve aperture and changes, thus affect reduction valve delivery pressure, when reduction valve delivery pressure and setting pressure are less than certain limit, motor (2) stops the rotation, reduction valve delivery pressure and initial tension of spring reach new balance, and are stabilized within setting pressure scope.
When setting pressure is too high or too low, motor (2) significantly may adjust spring (1-7) pretightening force, very likely exceed screw rod (1-8) regulation range, there is mechanical failure or motor (2) stall, by arranging upper limit position switch (3-3) and lower position switch (3-4) can ensure that motor (2) regulates in safety range, when motor (2) be adjusted to limit position still can not reach setting pressure time, controller (3) sends malfunction alarm.
Controller (3) can receive remote control signal, regulates in real time delivery pressure.Meanwhile, this reduction valve has communication interface, goes for other intelligent control equipments.
This intelligent electric-controlled pressurized air reduction valve characteristic feature has two feedback control: the first is the feedback control between spring force and exhaust chamber's pressure, this feedback control is rapid, stable, when suction pressure fluctuation or when fluctuating by throughput, can the exhaust pressure of stable output by feedback control; The second is the detection by pressure transducer (3-2), carries out the feedback control that motor (2) regulates, and this feedback control degree of accuracy is high, especially carries out feedback regulation when setting pressure changes.
Tool of the present invention has the following advantages:
1, safe and reliable, can not fluctuate because of suction pressure, flowed fluctuation causes reduction valve exhaust pressure significantly to change.
2, regulate rapidly, when flow changes, spring structure regulates rapidly and stablizes spool.
3, can remote adjustment control, and can remote detection exhaust pressure, be applicable to need often to regulate on the intelligent control equipment of pressure.
4, two feedback controling mode significantly can reduce the possibility that motor (2) runs, and reduces energy consumption, greatly extends the working life of reduction valve.
Accompanying drawing explanation
Fig. 1 intelligent electric-controlled pressurized air structure of relief pressure valve figure.
Fig. 2 controller (3) structural drawing
In figure: 1. main valve body, 2. motor, 3. controller, 1-1. air inlet chamber, 1-2. exhaust chamber, 1-3. spool, 1-4. diaphragm, 1-5. valve gap, 1-6. valve cover cavity, 1-7. spring, 1-8. screw rod, 1-9. nut, 3-1. host CPU, 3-2. pressure transducer, 3-3. upper limit position switch, 3-4. lower position switch, 3-5. Electric Machine Control drives, 3-6. display modular, 3-7. pressure setting module, 3-8. remote input output module, 3-9. remote communication module.
Embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the invention is described in further detail:
Intelligent electric-controlled pressurized air reduction valve is primarily of main valve body (1), motor (2), controller (3) composition.Main valve body (1) has air inlet chamber (1-1) and exhaust chamber (1-2), and air inlet chamber (1-1) and exhaust chamber (1-2) have spool (1-3) to be separated by.Pressure transducer (3-2) is arranged in the exhaust chamber (1-2) of main valve body (1).There is diaphragm (1-4) to be separated by between exhaust chamber (1-2) and valve gap (1-5), form valve cover cavity (1-6).Diaphragm (1-4) is connected with spool (1-3), and diaphragm (1-4) is quality of rubber materials, and spool (1-3) can be up and down.Be provided with spring (1-7), screw rod (1-8), nut (1-9) in valve cover cavity (1-6), spring (1-7) bottom contacts with diaphragm (1-4), and top contacts with nut (1-9), and screw rod (1-8) is connected with motor (2) output shaft.Motor (2) output shaft can drive screw rod (1-8) to rotate, and because of the rotation of screw rod (1-8), nut (1-9) can move up and down and holddown spring (1-7).When spring (1-7) reaches balance with the pressure of exhaust chamber (1-2), reduction valve can provide stable delivery pressure.
Upper limit position switch (3-3) is arranged on valve gap (1-5) upper end, and lower position switch (3-4) is arranged on valve gap (1-5) lower end.Nut (1-9) has long-armed structure, and long-armed structure stretches out valve gap (1-5), can touch upper limit position switch (3-3) and lower position switch (3-4) respectively at two limit positions of motion.
Controller (3) interior host CPU (3-1) Bonding pressure sensor (3-2) can detect reduction valve delivery pressure, and by comparing with setting pressure, when gap is greater than certain threshold value, drive motor (2) rotates to corresponding direction.Adjustable reduction valve exhaust pressure is rotated by motor.Host CPU (3-1) connects upper limit position switch (3-3), lower position switch (3-4), can control motor (2) rotate in the scope limited by switching signal.
Controller (3) has display modular (3-6), pressure setting module (3-7), and display modular (3-6) can show reduction valve delivery pressure and each operation information, warning message, and pressure setting part can revise reduction valve setting pressure.Controller (3) can receive 4 ~ 20mA or 0 ~ 5V standard signal as setting pressure, and exportable 4 ~ 20mA or 0 ~ 5V standard signal are as delivery pressure.Controller has remote communication module (3-9).
For ensureing the stable operation of reduction valve, motor (2) is reducing motor, and rotating speed is between 10 ~ 100 revs/min.
The above is only one of the present invention preferably mode of execution, employs direct acting pressure structure as valve body basis, and the direct acting pressure of other mode of structure or piloted reducer or combination also can be used to be that reduction valve is as valve body basis.For those skilled in the art, under the prerequisite not departing from the technology of the present invention principle, can also make some changes and modification, these improve and modification also should be considered as protection scope of the present invention.

Claims (4)

1. intelligent electric-controlled pressurized air reduction valve, comprise main valve body (1), motor (2), controller (3), pressure transducer (3-2) is arranged in exhaust chamber (1-2), the output shaft of motor (2) and screw rod (1-8) anatomical connectivity, rotated by the screw rod (1-8) that rotarily drives of motor (2) output shaft, drive nut (1-9) moves up and down, the pretightening force of adjustable springs (1-7).
2. intelligent electric-controlled pressurized air reduction valve according to claim 1, it is characterized in that: motor (2) is reducing motor, output speed is at 10 revs/min to 100 revs/min.
3. intelligent electric-controlled pressurized air reduction valve according to claim 1, is characterized in that: also comprise upper limit position switch (3-3) and lower position switch (3-4).
4. intelligent electric-controlled pressurized air reduction valve according to claim 1, is characterized in that: nut (1-9) has long-armed structure, can touch upper limit position switch (3-3) or lower position switch (3-4) when moving to certain position.
CN201520777972.1U 2015-10-09 2015-10-09 Automatically controlled compressed air relief pressure valve of intelligence Expired - Fee Related CN204985892U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520777972.1U CN204985892U (en) 2015-10-09 2015-10-09 Automatically controlled compressed air relief pressure valve of intelligence

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520777972.1U CN204985892U (en) 2015-10-09 2015-10-09 Automatically controlled compressed air relief pressure valve of intelligence

Publications (1)

Publication Number Publication Date
CN204985892U true CN204985892U (en) 2016-01-20

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106065972A (en) * 2016-08-24 2016-11-02 中车大连机车车辆有限公司 The chain safety valve of locomotive air brakes
CN106322860A (en) * 2016-09-23 2017-01-11 海信科龙电器股份有限公司 Unloading valve component for air conditioner and air conditioner
CN108843840A (en) * 2018-09-08 2018-11-20 上海科翌机电设备有限公司 The pressure-regulating valve system and its application method of manual/automatic integrated compressed air
US11275393B2 (en) 2019-11-07 2022-03-15 Pittway Sarl Air spring pressure regulating valve

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106065972A (en) * 2016-08-24 2016-11-02 中车大连机车车辆有限公司 The chain safety valve of locomotive air brakes
CN106065972B (en) * 2016-08-24 2018-06-05 中车大连机车车辆有限公司 The chain safety valve of locomotive air braking system
CN106322860A (en) * 2016-09-23 2017-01-11 海信科龙电器股份有限公司 Unloading valve component for air conditioner and air conditioner
CN108843840A (en) * 2018-09-08 2018-11-20 上海科翌机电设备有限公司 The pressure-regulating valve system and its application method of manual/automatic integrated compressed air
US11275393B2 (en) 2019-11-07 2022-03-15 Pittway Sarl Air spring pressure regulating valve

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Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
C56 Change in the name or address of the patentee
CP01 Change in the name or title of a patent holder

Address after: 100098 No. 8, building 56, west end, Zhichun Road, Beijing, Haidian District, 101

Patentee after: BEIJING ECOSO ENERGY TECHNOLOGY CO.,LTD.

Address before: 100098 No. 8, building 56, west end, Zhichun Road, Beijing, Haidian District, 101

Patentee before: BEIJING ECOSO TECHNOLOGY DEVELOPMENT Co.,Ltd.

TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20180930

Address after: 271100 Shandong Laiwu Laicheng Industrial Zone Ye Zhuang Road intelligent equipment manufacturing park (Kou Town)

Patentee after: SHANDONG AISUO ENERGY TECHNOLOGY Co.,Ltd.

Address before: 100098 101, West 8, 56 Zhichun Road, Haidian District, Beijing.

Patentee before: BEIJING ECOSO ENERGY TECHNOLOGY CO.,LTD.

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160120