CN204985737U - Remove dust with pneumatic seal valve of integral type - Google Patents

Remove dust with pneumatic seal valve of integral type Download PDF

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Publication number
CN204985737U
CN204985737U CN201520424745.0U CN201520424745U CN204985737U CN 204985737 U CN204985737 U CN 204985737U CN 201520424745 U CN201520424745 U CN 201520424745U CN 204985737 U CN204985737 U CN 204985737U
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sealing
valve plate
tube
diameter
guide rod
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CN201520424745.0U
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Chinese (zh)
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施红兵
赵延山
杨施占
王硕
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SHANDONG TAIKAI ENVIRONMENTAL PROTECTION TECHNOLOGY Co Ltd
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SHANDONG TAIKAI ENVIRONMENTAL PROTECTION TECHNOLOGY Co Ltd
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Abstract

本实用新型公开一种除尘用一体式气动密封阀,密封管的底部固定在封闭壳体上,密封管的上部与气缸的下部相固定,上阀板的板缘紧贴硅胶封闭环Ⅰ,下阀板的板缘紧贴硅胶封闭环Ⅱ,圆形封闭垫位于密封管底部,且其边缘紧贴在密封管的内管壁上,压缩空气管分别插入封闭壳体的左右侧壁内,且其出口位于内管壁介于阀板和下阀板之间的位置上。本实用新型不仅能适应高温运行环境,有效防止粉尘积聚,而且能频繁开启,不影响密封性能,保证良好的密封效果的同时,增加了使用寿命,结构简单,适用面广。

The utility model discloses an integrated pneumatic sealing valve for dust removal. The bottom of the sealing tube is fixed on the closed casing, the upper part of the sealing tube is fixed to the lower part of the cylinder, the edge of the upper valve plate is close to the silicone sealing ring I, and the lower The edge of the valve plate is close to the silicone sealing ring II, the circular sealing pad is located at the bottom of the sealing tube, and its edge is close to the inner tube wall of the sealing tube, the compressed air tubes are respectively inserted into the left and right side walls of the sealing shell, and Its outlet is located on the inner tube wall between the valve plate and the lower valve plate. The utility model can not only adapt to the high-temperature operating environment, effectively prevent dust accumulation, but also can be opened frequently without affecting the sealing performance, while ensuring a good sealing effect, the utility model increases the service life, has a simple structure and is widely applicable.

Description

除尘用一体式气动密封阀Integrated pneumatic sealing valve for dust removal

技术领域 technical field

本实用新型涉及一种密封阀。 The utility model relates to a sealing valve.

背景技术 Background technique

目前,在大中型烟气管路中一般使用翻板阀,插板阀等预装阀门,而此类设备无法满足除尘类设备对密封性及使用条件的要求。在除尘器运行过程中,密封阀门既要适应高温烟气的冲刷,烟尘的积聚,还要保证在频繁的开关使用中,始终保持良好的密封性能。现有的翻板阀及插板阀在除尘器中存在诸多问题:首先,电机无法在高温环境(130-170摄氏度之间)下运行;其次,粉尘积聚在密封部位,直接影响密封效果;再次,密封阀频繁使用时,密封胶条迅速老化变形,无法保证密封性能。 At present, pre-installed valves such as flap valves and flapper valves are generally used in large and medium-sized flue gas pipelines, but such devices cannot meet the requirements of dust removal equipment for sealing and operating conditions. During the operation of the dust collector, the sealing valve should not only adapt to the erosion of high-temperature flue gas and the accumulation of dust, but also ensure that it always maintains good sealing performance during frequent switching operations. There are many problems in the existing flap valve and flapper valve in the dust collector: firstly, the motor cannot operate in a high temperature environment (between 130-170 degrees Celsius); secondly, dust accumulates in the sealing part, which directly affects the sealing effect; thirdly , When the sealing valve is frequently used, the sealing rubber strip will rapidly age and deform, and the sealing performance cannot be guaranteed.

发明内容 Contents of the invention

为解决以上存在的问题,本实用新型提供了一种密封性能好的除尘用一体式气动密封阀,为实现上述目的,本实用新型通过以下技术方案实现: In order to solve the above existing problems, the utility model provides an integrated pneumatic sealing valve for dust removal with good sealing performance. In order to achieve the above purpose, the utility model is realized through the following technical solutions:

包括气缸、导杆、封闭壳体、上阀板、下阀板、压缩空气管和密封管,密封管的底部固定在封闭壳体上,密封管的上部与气缸的下部相固定,封闭壳体的顶部开有圆孔,该圆孔的孔径与密封管的内径相同,且该圆孔位于位于密封管的正下方,使密封管的内部与封闭壳体的内部相连通;上阀板和下阀板位于封闭壳体的内部,上阀板和下阀板为呈水平放置的圆板状,上阀板的直径略大于下阀板的直径,且它们之间具有一定空隙,导杆的上部设于密封管内,且导杆上端与气缸的下端固定,导杆的下部位于封闭壳体内,且导杆下端与上阀板和下阀板相固定,导杆的中部固定有圆形封闭垫;封闭壳体底部为阶梯状圆形管壁,位于下阶梯的圆形管壁内径等于下阀板的板径,其管壁上固定有硅胶封闭环Ⅰ,位于上阶梯的圆形管壁内径等于上阀板的板径,其管壁上固定有硅胶封闭环Ⅱ,封闭壳体的其余部分为正方形管壁,其管壁直径等于上阀板的板径;当该密封阀关闭时,上阀板的板缘紧贴硅胶封闭环Ⅰ,下阀板的板缘紧贴硅胶封闭环Ⅱ,圆形封闭垫位于密封管底部,且其边缘紧贴在密封管的内管壁上,压缩空气管分别插入封闭壳体的左右侧壁内,且其出口位于内管壁介于阀板和下阀板之间的位置上。 Including cylinder, guide rod, closed shell, upper valve plate, lower valve plate, compressed air pipe and sealing tube, the bottom of the sealing tube is fixed on the closed shell, the upper part of the sealing tube is fixed with the lower part of the cylinder, the closed shell There is a circular hole on the top of the valve, the diameter of the circular hole is the same as the inner diameter of the sealing tube, and the circular hole is located directly below the sealing tube, so that the inside of the sealing tube communicates with the inside of the closed shell; the upper valve plate and the lower valve plate The valve plate is located inside the closed shell. The upper valve plate and the lower valve plate are in the shape of circular plates placed horizontally. The diameter of the upper valve plate is slightly larger than that of the lower valve plate, and there is a certain gap between them. The upper part of the guide rod Set in the sealing tube, and the upper end of the guide rod is fixed with the lower end of the cylinder, the lower part of the guide rod is located in the closed shell, and the lower end of the guide rod is fixed with the upper valve plate and the lower valve plate, and the middle part of the guide rod is fixed with a circular sealing pad; The bottom of the closed shell is a stepped circular pipe wall. The inner diameter of the circular pipe wall located on the lower step is equal to the plate diameter of the lower valve plate. The silica gel sealing ring I is fixed on the pipe wall, and the inner diameter of the circular pipe wall located on the upper step is equal to The plate diameter of the upper valve plate is fixed with a silica gel sealing ring II on the tube wall, and the rest of the closed shell is a square tube wall, and the diameter of the tube wall is equal to the plate diameter of the upper valve plate; when the sealing valve is closed, the upper valve The plate edge of the plate is close to the silicone sealing ring Ⅰ, the plate edge of the lower valve plate is close to the silicone sealing ring Ⅱ, the circular sealing pad is located at the bottom of the sealing tube, and its edge is close to the inner tube wall of the sealing tube, the compressed air tube They are respectively inserted into the left and right side walls of the closed housing, and the outlets are located at the position of the inner pipe wall between the valve plate and the lower valve plate.

本实用新型采用双层阀板密封,密封元件采用高温硅胶条(能在500摄氏度以下长期使用);在阀门关闭时,双层阀板之间注入压缩空气,使密封空间保持正压状态,防止含尘烟气进入密封空间,并对已进入的烟尘进行吹扫;采用气缸作为执行机构,通过压缩空气带动阀门的开闭,结合高温硅胶材质的密封元件,改变原有的硬性密封为软性密封,同时使双层阀板始终处于适度过量的变形状态,加强密封效果。 The utility model adopts double-layer valve plates for sealing, and the sealing element adopts high-temperature silica gel strips (which can be used for a long time below 500 degrees Celsius); when the valve is closed, compressed air is injected between the double-layer valve plates to keep the sealed space in a positive pressure state to prevent Dust-laden smoke enters the sealed space, and the smoke that has entered is purged; the cylinder is used as the actuator to drive the opening and closing of the valve through compressed air, combined with the sealing element made of high-temperature silicone material, the original hard seal is changed to soft Sealing, while keeping the double-layer valve plate in a moderately excessive deformation state at the same time, strengthening the sealing effect.

本实用新型不仅能适应高温运行环境,有效防止粉尘积聚,而且能频繁开启,不影响密封性能,保证良好的密封效果的同时,增加了使用寿命,结构简单,适用面广。 The utility model can not only adapt to the high-temperature operating environment, effectively prevent dust accumulation, but also can be opened frequently without affecting the sealing performance, while ensuring a good sealing effect, the utility model increases the service life, has a simple structure and is widely applicable.

附图说明 Description of drawings

图1为本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;

图2为图1的俯视图。 FIG. 2 is a top view of FIG. 1 .

具体实施方式 detailed description

下面结合附图对本实用新型作进一步的描述。 Below in conjunction with accompanying drawing, the utility model is further described.

如图1和图2所示,密封管7的底部固定在封闭壳体3上,密封管7的上部与气缸1的下部相固定,封闭壳体3的顶部开有圆孔,该圆孔的孔径与密封管7的内径相同,且该圆孔位于位于密封管7的正下方,使密封管7的内部与封闭壳体3的内部相连通;上阀板4和下阀板5位于封闭壳体3的内部,上阀板4和下阀板5为呈水平放置的圆板状,上阀板4的直径略大于下阀板5的直径,且它们之间具有一定空隙,导杆2的上部设于密封管7内,且导杆2上端与气缸1的下端固定,导杆2的下部位于封闭壳体3内,且导杆2下端与上阀板4和下阀板5相固定,导杆2的中部固定有圆形封闭垫8;封闭壳体3底部为阶梯状圆形管壁,位于下阶梯的圆形管壁内径等于下阀板5的板径,其管壁上固定有硅胶封闭环Ⅰ9,位于上阶梯的圆形管壁内径等于上阀板4的板径,其管壁上固定有硅胶封闭环Ⅱ10,封闭壳体3的其余部分为正方形管壁,其管壁直径等于上阀板4的板径。 As shown in Figures 1 and 2, the bottom of the sealing tube 7 is fixed on the closed casing 3, the top of the sealing tube 7 is fixed to the bottom of the cylinder 1, and the top of the sealing casing 3 is provided with a circular hole. The hole diameter is the same as the inner diameter of the sealing tube 7, and the round hole is located directly below the sealing tube 7, so that the inside of the sealing tube 7 communicates with the inside of the closed casing 3; the upper valve plate 4 and the lower valve plate 5 are located in the closed casing Inside the body 3, the upper valve plate 4 and the lower valve plate 5 are discs placed horizontally, the diameter of the upper valve plate 4 is slightly larger than the diameter of the lower valve plate 5, and there is a certain gap between them. The upper part is set in the sealing tube 7, and the upper end of the guide rod 2 is fixed to the lower end of the cylinder 1, the lower part of the guide rod 2 is located in the closed casing 3, and the lower end of the guide rod 2 is fixed to the upper valve plate 4 and the lower valve plate 5, The middle part of the guide rod 2 is fixed with a circular sealing gasket 8; the bottom of the closed shell 3 is a stepped circular tube wall, and the inner diameter of the circular tube wall located at the lower step is equal to the plate diameter of the lower valve plate 5, and the tube wall is fixed with a Silica gel sealing ring Ⅰ9, the inner diameter of the circular pipe wall located on the upper step is equal to the plate diameter of the upper valve plate 4, and the silica gel sealing ring Ⅱ10 is fixed on the pipe wall, and the rest of the closed shell 3 is a square pipe wall, and the diameter of the pipe wall is Equal to the plate diameter of upper valve plate 4.

当该密封阀关闭时,气缸1带动导杆2和上阀板4、下阀板5向封闭壳体3底部既烟气进口移动,在达到气缸1行程时,移动停止。此时上阀板4的板缘紧贴硅胶封闭环Ⅰ9,下阀板5的板缘紧贴硅胶封闭环Ⅱ10,圆形封闭垫8位于密封管7底部,且其边缘紧贴在密封管7的内管壁上,进而关闭烟气进口。压缩空气管6分别插入封闭壳体3的左右侧壁内,且其出口位于内管壁介于阀板4和下阀板5之间的位置上。压缩空气通过压缩空气管6进入上阀板4和下阀板5形成的密闭空间内,形成相对高压,防止因密封不当引起的烟气泄漏。 When the sealing valve is closed, the cylinder 1 drives the guide rod 2, the upper valve plate 4, and the lower valve plate 5 to move to the bottom of the closed casing 3, which is the smoke inlet, and when the stroke of the cylinder 1 is reached, the movement stops. At this time, the plate edge of the upper valve plate 4 is close to the silicone sealing ring I9, the plate edge of the lower valve plate 5 is close to the silicone sealing ring II10, and the circular sealing pad 8 is located at the bottom of the sealing tube 7, and its edge is close to the sealing tube 7 On the inner pipe wall, and then close the flue gas inlet. The compressed air pipes 6 are respectively inserted into the left and right side walls of the closed housing 3, and their outlets are located at the position of the inner pipe wall between the valve plate 4 and the lower valve plate 5. Compressed air enters the closed space formed by the upper valve plate 4 and the lower valve plate 5 through the compressed air pipe 6 to form a relatively high pressure to prevent smoke leakage caused by improper sealing.

当密封阀开启时,停止压缩空气的输入,气缸1提升,带动导杆2和和上阀板4、下阀板5向上移动,开启阀门,允许烟气通行,由于圆形封闭垫8对密封管7上部的封闭,使烟气不会从密封管7内泄漏。 When the sealing valve is opened, the input of compressed air is stopped, the cylinder 1 is lifted, and the guide rod 2 and the upper valve plate 4 and the lower valve plate 5 are moved upward, the valve is opened, and the smoke is allowed to pass. The sealing of the top of the pipe 7 prevents the flue gas from leaking from the sealed pipe 7 .

Claims (1)

1.一种除尘用一体式气动密封阀,包括气缸(1)、导杆(2)、封闭壳体(3)、上阀板(4)、下阀板(5)、压缩空气管(6)和密封管(7),其特征在于:密封管(7)的底部固定在封闭壳体(3)上,密封管(7)的上部与气缸(1)的下部相固定,封闭壳体(3)的顶部开有圆孔,该圆孔的孔径与密封管(7)的内径相同,且该圆孔位于位于密封管(7)的正下方,使密封管(7)的内部与封闭壳体(3)的内部相连通;上阀板(4)和下阀板(5)位于封闭壳体(3)的内部,上阀板(4)和下阀板(5)为呈水平放置的圆板状,上阀板(4)的直径略大于下阀板(5)的直径,且它们之间具有一定空隙,导杆(2)的上部设于密封管(7)内,且导杆(2)上端与气缸(1)的下端固定,导杆(2)的下部位于封闭壳体(3)内,且导杆(2)下端与上阀板(4)和下阀板(5)相固定,导杆(2)的中部固定有圆形封闭垫(8);封闭壳体(3)底部为阶梯状圆形管壁,位于下阶梯的圆形管壁内径等于下阀板(5)的板径,其管壁上固定有硅胶封闭环Ⅰ(9),位于上阶梯的圆形管壁内径等于上阀板(4)的板径,其管壁上固定有硅胶封闭环Ⅱ(10),封闭壳体(3)的其余部分为正方形管壁,其管壁直径等于上阀板(4)的板径;当该密封阀关闭时,上阀板(4)的板缘紧贴硅胶封闭环Ⅰ(9),下阀板(5)的板缘紧贴硅胶封闭环Ⅱ(10),圆形封闭垫(8)位于密封管(7)底部,且其边缘紧贴在密封管(7)的内管壁上,压缩空气管(6)分别插入封闭壳体(3)的左右侧壁内,且其出口位于内管壁介于阀板(4)和下阀板(5)之间的位置上。 1. An integrated pneumatic sealing valve for dust removal, including cylinder (1), guide rod (2), closed shell (3), upper valve plate (4), lower valve plate (5), compressed air pipe (6 ) and sealing tube (7), characterized in that: the bottom of the sealing tube (7) is fixed on the closed casing (3), the upper part of the sealing tube (7) is fixed with the lower part of the cylinder (1), and the sealing casing ( 3) There is a round hole on the top, the diameter of the round hole is the same as the inner diameter of the sealing tube (7), and the round hole is located directly below the sealing tube (7), so that the inside of the sealing tube (7) and the sealing shell The inside of the body (3) is connected; the upper valve plate (4) and the lower valve plate (5) are located inside the closed shell (3), and the upper valve plate (4) and the lower valve plate (5) are placed horizontally Disc shape, the diameter of the upper valve plate (4) is slightly larger than the diameter of the lower valve plate (5), and there is a certain gap between them, the upper part of the guide rod (2) is set in the sealing tube (7), and the guide rod (2) The upper end is fixed to the lower end of the cylinder (1), the lower part of the guide rod (2) is located in the closed casing (3), and the lower end of the guide rod (2) is connected to the upper valve plate (4) and the lower valve plate (5) The middle part of the guide rod (2) is fixed with a circular sealing gasket (8); the bottom of the closed shell (3) is a stepped circular pipe wall, and the inner diameter of the circular pipe wall located at the lower step is equal to that of the lower valve plate (5 ), a silicone sealing ring Ⅰ (9) is fixed on the tube wall, the inner diameter of the circular tube wall located on the upper step is equal to the plate diameter of the upper valve plate (4), and a silicone sealing ring Ⅱ ( 10), the remaining part of the closed shell (3) is a square pipe wall, and the diameter of the pipe wall is equal to the plate diameter of the upper valve plate (4); when the sealing valve is closed, the plate edge of the upper valve plate (4) is close to the Silicone sealing ring Ⅰ (9), the edge of the lower valve plate (5) is close to the silicone sealing ring Ⅱ (10), the circular sealing gasket (8) is located at the bottom of the sealing tube (7), and its edge is close to the sealing tube On the inner pipe wall of (7), the compressed air pipe (6) is respectively inserted into the left and right side walls of the closed casing (3), and its outlet is located on the inner pipe wall between the valve plate (4) and the lower valve plate (5) position in between.
CN201520424745.0U 2015-06-19 2015-06-19 Remove dust with pneumatic seal valve of integral type Expired - Lifetime CN204985737U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112935223A (en) * 2019-12-11 2021-06-11 科华控股股份有限公司 Structure for preventing sealing failure by modifying vacuum suction casting profiling cylinder outside suction casting chamber

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112935223A (en) * 2019-12-11 2021-06-11 科华控股股份有限公司 Structure for preventing sealing failure by modifying vacuum suction casting profiling cylinder outside suction casting chamber

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Granted publication date: 20160120