CN204981102U - Sterile filling system - Google Patents

Sterile filling system Download PDF

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Publication number
CN204981102U
CN204981102U CN201520580875.3U CN201520580875U CN204981102U CN 204981102 U CN204981102 U CN 204981102U CN 201520580875 U CN201520580875 U CN 201520580875U CN 204981102 U CN204981102 U CN 204981102U
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China
Prior art keywords
bottle
pressure
spiral cover
filling
wash
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CN201520580875.3U
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Chinese (zh)
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郑礼深
江喜平
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Guangzhou Tech Long Packaging Machinery Co Ltd
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Guangzhou Tech Long Packaging Machinery Co Ltd
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Abstract

The utility model relates to a sterile filling system, enter a bottle portion, disinfection portion, wash -bottle portion, filling spiral cover portion and go out bottle portion including what communicate in proper order, the pressure that enters a bottle portion, disinfection portion, wash -bottle portion, filling spiral cover portion and go out in the bottle portion is the malleation, pressure in the disinfection portion is greater than advance the pressure in the bottle portion and be less than pressure in the wash -bottle portion, wash -bottle portion, the pressure that goes out in the bottle portion all are less than pressure in the filling spiral cover portion. On isolating device's basis, adopt pressure differential to guarantee the cleanliness factor of filling spiral cover portion, adopt malleation degressive mode step by step: be that malleation pressure in the filling spiral cover portion region is the biggest, steadiling decrease step by step in all the other regions, guarantees that other regional microorganisms and bacterium can not flow to filling spiral cover portion to the cleanliness factor of filling spiral cover portion has been guaranteed.

Description

Aseptic filling systems
Technical field
The utility model relates to aseptic filling technology, particularly a kind of aseptic filling systems.
Background technology
Filling environment sterilization treatment is the important step of sterile filling, can by thorough for filling environment sterilization, commercial sterilization can be reached to the product produced to have very important significance, in order to prevent in pouring process because the germs such as bacterium are brought in the packing of product by air flowing, the special packing technique of usual employing ensures the cleanliness in spacer assembly with 100 grades, but sterile filling normally adopts noncontact bottleneck canning means, therefore for filling spiral cover portion, the direct open surface of material is to the air in spacer assembly, therefore require then more to increase to the air purity in this portion.
Summary of the invention
Based on this, be necessary the defect for prior art, a kind of aseptic filling systems is provided, effectively can ensure the air purity in filling spiral cover portion.
Its technical scheme is as follows:
A kind of aseptic filling systems, comprise be communicated with successively bottle inlet portion, sterilization portion, wash bottle portion, filling spiral cover portion and bottle outlet portion, pressure in described bottle inlet portion, sterilization portion, wash bottle portion, filling spiral cover portion and bottle outlet portion is malleation, pressure in described sterilization portion is greater than the pressure in described bottle inlet portion and is less than the pressure in described wash bottle portion, and the pressure in described wash bottle portion, bottle outlet portion is all less than the pressure in described filling spiral cover portion.
Its further technical scheme is as follows:
Pressure in described bottle inlet portion is 5-10Pa, and the pressure in described sterilization portion is 10-15Pa, and the pressure in described wash bottle portion is 15-20Pa, and the pressure in described filling spiral cover portion is 25-30Pa, and the pressure in described bottle outlet portion is 10-15Pa.
Described aseptic filling systems also comprises control setup, pressure differential detection control apparatus is equipped with in described bottle inlet portion, sterilization portion, wash bottle portion, filling spiral cover portion and bottle outlet portion, described pressure differential detection control apparatus is all electrically connected with described control setup, and described control setup is provided with control panel.
The top in described sterilization portion, wash bottle portion and filling spiral cover portion is equipped with filter, and the sidepiece in described sterilization portion, wash bottle portion and filling spiral cover portion is equipped with suction opeing.
Access to bottle is provided with in described bottle inlet portion, at least one sterilizing machine is provided with in described sterilization portion, bottle washing machine is provided with in described wash bottle portion, bottle placer and cap rotating machine is provided with in described filling spiral cover portion, discharging passageway is provided with in described bottle outlet portion, connected successively by interface channel between described sterilizing machine, bottle washing machine, bottle placer and cap rotating machine, described access to bottle is connected with described sterilizing machine, and described discharging passageway is connected with described cap rotating machine.
A kind of sterile filling control method, comprises the steps:
Pressure in the bottle inlet portion of aseptic filling systems, sterilization portion, wash bottle portion, filling spiral cover portion and bottle outlet portion is all set to malleation, wherein, pressure in sterilization portion is greater than the pressure in bottle inlet portion and is less than the pressure in wash bottle portion, and the pressure in wash bottle portion, bottle outlet portion is all less than the pressure in filling spiral cover portion.
Further, described sterile filling control method, also comprises:
Fresh air is after the metre filter at bottle inlet portion, sterilization portion, wash bottle portion, filling spiral cover portion and top, bottle outlet portion, enter its laminar flow hood, air in bottle inlet portion, sterilization portion, wash bottle portion, filling spiral cover portion and bottle outlet portion returns blowing unit through the suction opeing of its sidepiece, forms air-supply ~ return air loop.
Below the advantage of preceding solution or principle are described:
Above-mentioned aseptic filling systems and control method, on the basis of spacer assembly, pressure reduction is adopted to ensure the cleanliness in filling spiral cover portion, adopt the mode that malleation is successively decreased step by step: the positive pressure pressure namely in region, filling spiral cover portion is maximum, successively decrease step by step in all the other regions, ensure that germ and the bacterium in other regions can not flow to filling spiral cover portion, thus ensure that the cleanliness in filling spiral cover portion.
Accompanying drawing explanation
Fig. 1 is the Region dividing schematic diagram of the aseptic filling systems described in the utility model embodiment;
The filter of Fig. 2 for the aseptic filling systems described in the utility model embodiment and the arrangement schematic diagram of suction opeing;
Description of reference numerals:
10, bottle inlet portion, 20, sterilization portion, 210, sterilizing machine, 30, wash bottle portion, 310, bottle washing machine, 40, filling spiral cover portion, 410, bottle placer, 420, cap rotating machine, 50, bottle outlet portion, 60, filter, 70, suction opeing.
Detailed description of the invention
As shown in Figure 1, 2, a kind of aseptic filling systems, comprise be communicated with successively bottle inlet portion 10, sterilization portion 20, wash bottle portion 30, filling spiral cover portion 40 and bottle outlet portion 50, pressure in described bottle inlet portion 10, sterilization portion 20, wash bottle portion 30, filling spiral cover portion 40 and bottle outlet portion 50 is malleation, pressure in described sterilization portion 20 is greater than the pressure in described bottle inlet portion 10 and is less than the pressure in described wash bottle portion 30, and the pressure in described wash bottle portion 30, bottle outlet portion 50 is all less than the pressure in described filling spiral cover portion 40.
This aseptic filling systems, on the basis of spacer assembly, pressure reduction is adopted to ensure the cleanliness in filling spiral cover portion 40, adopt the mode that malleation is successively decreased step by step: the positive pressure pressure namely in region, filling spiral cover portion 40 is maximum, successively decrease step by step in all the other regions, ensure that germ and the bacterium in other regions can not flow to filling spiral cover portion 40, thus ensure that the cleanliness in filling spiral cover portion 40
Pressure in bottle inlet portion 10 described in the present embodiment is 5-10Pa, pressure in described sterilization portion 20 is 10-15Pa, pressure in described wash bottle portion 30 is 15-20Pa, and the pressure in described filling spiral cover portion 40 is 25-30Pa, and the pressure in described bottle outlet portion 50 is 10-15Pa.By pressure difference, make high-pressure blast in aseptic filling systems can only toward the area alignment of low pressure, ensure cleanliness, this pressure range be rationally controlled, can meet the requirement of hundred grades of space Inner eycle air quantity.
With reference to Fig. 1,2, described aseptic filling systems also comprises control setup, pressure differential detection control apparatus is equipped with in described bottle inlet portion 10, sterilization portion 20, wash bottle portion 30, filling spiral cover portion 40 and bottle outlet portion 50, described pressure differential detection control apparatus is all electrically connected with described control setup, and described control setup is provided with control panel.By the pressure in each region of pressure differential detection control apparatus Real-Time Monitoring, and send data to control setup, by control panel centralized displaying data, the pressure regulated in each region, the pressure in whole system is made to keep barotropic state, and pressure in filling spiral cover portion 40 is maximum, guarantees its air purity.
As shown in Figure 2, the top in described sterilization portion 20, wash bottle portion 30 and filling spiral cover portion 40 is equipped with filter 60, and the sidepiece in described sterilization portion 20, wash bottle portion 30 and filling spiral cover portion 40 is equipped with suction opeing 70.10000 grades of air are after each filter 60 filters, enter the laminar flow hood in each region equably, constantly supplement fresh air to aseptic filling systems inside, in aseptic filling systems, air then returns blowing unit through the suction opeing 70 at angle place, form air-supply ~ return air loop, thus make inner air reach the cleanliness of regulation.
Access to bottle is provided with in described bottle inlet portion 10, at least one sterilizing machine 210 is provided with in described sterilization portion 20, bottle washing machine 310 is provided with in described wash bottle portion 30, bottle placer 410 and cap rotating machine 420 is provided with in described filling spiral cover portion 40, discharging passageway is provided with in described bottle outlet portion 50, connected successively by interface channel between described sterilizing machine 210, bottle washing machine 310, bottle placer 410 and cap rotating machine 420, described access to bottle is connected with described sterilizing machine 210, and described discharging passageway is connected with described cap rotating machine 420.Empty bottle enters in sterilization portion 20 by access to bottle, sterilizing machine 210 pairs of empty bottle disinfections, empty bottle after sterilization enters in filling spiral cover portion 40 after bottle washing machine 310 cleans, bottle placer 410 pairs of empty bottles carry out filling, bottle after filling seals through cap rotating machine 420, finally exports aseptic filling systems by discharging passageway, under whole mechanism is all in barotropic state, cleanliness is high, effectively ensures food security.
With reference to Fig. 1, a kind of sterile filling control method, comprises the steps:
Pressure in the bottle inlet portion 10 of aseptic filling systems, sterilization portion 20, wash bottle portion 30, filling spiral cover portion 40 and bottle outlet portion 50 is all set to malleation, wherein, pressure in sterilization portion 20 is greater than the pressure in bottle inlet portion 10 and is less than the pressure in wash bottle portion 30, and the pressure in wash bottle portion 30, bottle outlet portion 50 is all less than the pressure in filling spiral cover portion 40.
This sterile filling control method is workable, effectively can ensure the cleanliness in aseptic filling systems, guarantee food security.
Further, described sterile filling control method, also comprises:
After the filter 60 of fresh air through bottle inlet portion 10, sterilization portion 20, wash bottle portion 30, filling spiral cover portion 40 and top, bottle outlet portion 50 filters, enter its laminar flow hood, air in bottle inlet portion 10, sterilization portion 20, wash bottle portion 30, filling spiral cover portion 40 and bottle outlet portion 50 returns blowing unit through the suction opeing 70 of its sidepiece, forms air-supply ~ return air loop.Internal system adopts the air-supply ~ air return method of " top send side to arrange ".
Each technical characteristic of the above embodiment can combine arbitrarily, for making description succinct, the all possible combination of each technical characteristic in above-described embodiment is not all described, but, as long as the combination of these technical characteristics does not exist contradiction, be all considered to be the scope that this specification sheets is recorded.
The above embodiment only have expressed several embodiment of the present utility model, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the utility model the scope of the claims.It should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise utility, can also make some distortion and improvement, these all belong to protection domain of the present utility model.Therefore, the protection domain of the utility model patent should be as the criterion with claims.

Claims (5)

1. an aseptic filling systems, it is characterized in that, comprise be communicated with successively bottle inlet portion, sterilization portion, wash bottle portion, filling spiral cover portion and bottle outlet portion, pressure in described bottle inlet portion, sterilization portion, wash bottle portion, filling spiral cover portion and bottle outlet portion is malleation, pressure in described sterilization portion is greater than the pressure in described bottle inlet portion and is less than the pressure in described wash bottle portion, and the pressure in described wash bottle portion, bottle outlet portion is all less than the pressure in described filling spiral cover portion.
2. aseptic filling systems as claimed in claim 1, it is characterized in that, pressure in described bottle inlet portion is 5-10Pa, pressure in described sterilization portion is 10-15Pa, pressure in described wash bottle portion is 15-20Pa, pressure in described filling spiral cover portion is 25-30Pa, and the pressure in described bottle outlet portion is 10-15Pa.
3. aseptic filling systems as claimed in claim 1 or 2, it is characterized in that, it also comprises control setup, pressure differential detection control apparatus is equipped with in described bottle inlet portion, sterilization portion, wash bottle portion, filling spiral cover portion and bottle outlet portion, described pressure differential detection control apparatus is all electrically connected with described control setup, and described control setup is provided with control panel.
4. aseptic filling systems as claimed in claim 3, the top in described sterilization portion, wash bottle portion and filling spiral cover portion is equipped with filter, and the sidepiece in described sterilization portion, wash bottle portion and filling spiral cover portion is equipped with suction opeing.
5. aseptic filling systems as claimed in claim 1, access to bottle is provided with in described bottle inlet portion, at least one sterilizing machine is provided with in described sterilization portion, bottle washing machine is provided with in described wash bottle portion, be provided with bottle placer and cap rotating machine in described filling spiral cover portion, be provided with discharging passageway in described bottle outlet portion, connected successively by interface channel between described sterilizing machine, bottle washing machine, bottle placer and cap rotating machine, described access to bottle is connected with described sterilizing machine, and described discharging passageway is connected with described cap rotating machine.
CN201520580875.3U 2015-08-04 2015-08-04 Sterile filling system Active CN204981102U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105036040A (en) * 2015-08-04 2015-11-11 广州达意隆包装机械股份有限公司 Sterile filling system and control method
CN106082089A (en) * 2016-07-29 2016-11-09 江苏新美星包装机械股份有限公司 Aseptic blow disappear filling rotation all-in-one
CN107459016A (en) * 2017-09-19 2017-12-12 长沙市中制药机械有限公司 Encapsulating device is washed in a kind of big transfusion of linear plastic bottle
CN109231129A (en) * 2018-07-24 2019-01-18 会稽山绍兴酒股份有限公司 It is a kind of to rush bottle, filling, spiral cover all-in-one machine
CN111320121A (en) * 2018-12-13 2020-06-23 克林茨基·埃夫根尼·费多罗维奇 Beverage bottling unit

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105036040A (en) * 2015-08-04 2015-11-11 广州达意隆包装机械股份有限公司 Sterile filling system and control method
CN106082089A (en) * 2016-07-29 2016-11-09 江苏新美星包装机械股份有限公司 Aseptic blow disappear filling rotation all-in-one
CN107459016A (en) * 2017-09-19 2017-12-12 长沙市中制药机械有限公司 Encapsulating device is washed in a kind of big transfusion of linear plastic bottle
CN109231129A (en) * 2018-07-24 2019-01-18 会稽山绍兴酒股份有限公司 It is a kind of to rush bottle, filling, spiral cover all-in-one machine
CN111320121A (en) * 2018-12-13 2020-06-23 克林茨基·埃夫根尼·费多罗维奇 Beverage bottling unit
CN111320121B (en) * 2018-12-13 2022-06-17 克林茨基·埃夫根尼·费多罗维奇 Beverage bottling unit

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