CN204980666U - Cable winch that one end riding wheel supported - Google Patents
Cable winch that one end riding wheel supported Download PDFInfo
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- CN204980666U CN204980666U CN201520431520.8U CN201520431520U CN204980666U CN 204980666 U CN204980666 U CN 204980666U CN 201520431520 U CN201520431520 U CN 201520431520U CN 204980666 U CN204980666 U CN 204980666U
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Abstract
一种一端托轮支撑的电缆绞车,具有一个卷筒,卷筒的外部用于卷绕电缆,内部装设滑环和碳刷。卷筒的一端采用轴端支撑,另一端采用托轮支撑,可以方便地打开该端的卷筒端盖1,对卷筒内的碳刷、滑环等装置进行检修。托轮12装设在卷筒端盖处的侧下方,卷筒轴线的左右各一个。在卷筒上紧靠端盖处,装设轮圈2。两个托轮与轮圈保持良好的接触,支撑起卷筒该端的重量。卷筒可以使用轴端驱动,也可以使用托轮驱动。电缆绞车使用排线器4,由卷筒驱动系统通过主动链轮9,链条10,从动链轮11带动双向丝杠5驱动。双向丝杠可以在不改变丝杠旋转方向的情况下,完成排线器的换向移动。
The utility model relates to a cable winch supported by a supporting wheel at one end, which has a drum, the outside of the drum is used for winding cables, and the inside of the drum is equipped with slip rings and carbon brushes. One end of the reel is supported by a shaft end, and the other end is supported by a supporting wheel, so that the end cover 1 of the reel can be opened conveniently, and the carbon brushes, slip rings and other devices in the reel can be overhauled. Supporting rollers 12 are installed under the side of the reel end cover, one on each side of the reel axis. Close to the end cap place on the reel, install wheel rim 2. Two support rollers maintain good contact with the rim and support the weight of that end of the drum. The reel can be driven by the end of the shaft or by the supporting wheel. The cable winch uses the cable arrangement 4, which is driven by the reel drive system through the driving sprocket 9, the chain 10, and the driven sprocket 11 to drive the two-way lead screw 5. The two-way lead screw can complete the reversing movement of the cable puller without changing the rotation direction of the lead screw.
Description
技术领域 technical field
本说明书中提及的电缆绞车,是卷放电缆的一种设备,用于将连接两个相对移动的物体之间的电缆保持平顺和合适的松紧状态,防止与周边物体刮擦、缠绕,产生死结拉断等事故的发生。该设备中一个部件为圆筒状(也可以是多边型)的物体,用以卷绕存放电缆。 The cable winch mentioned in this manual is a kind of equipment for rolling and unwinding cables, which is used to keep the cables connected between two relatively moving objects in a smooth and proper state of tension, so as to prevent scratching and entanglement with surrounding objects, and produce Accidents such as dead knots breaking. One part of the device is a cylindrical (or polygonal) object used for winding and storing cables.
电缆绞车的适应性较强,所连接的相对移动的物体,一般无固定的移动轨道或路线(比如科考船拖拽的海洋探测器)。如果它装设在移动物体上,除了移动物体本身的移动无固定的移动轨道或路线外,其卷筒上放出的电缆所连接的非移动对象一般也经常变更(比如岸电馈电船载电缆绞车)。为适应无特定轨道的工作状况,电缆绞车需要人工干预操作。电缆绞车对移动电缆的导向要求较高,卷绕移动电缆的卷筒一般配置排线器,有时还配置其他导向装置。 The adaptability of the cable winch is strong, and the relatively moving objects connected generally have no fixed moving track or route (such as the ocean probe towed by the scientific research ship). If it is installed on a moving object, in addition to the movement of the moving object itself has no fixed moving track or route, the non-moving object connected to the cable released from the reel generally changes frequently (such as shore power feed shipboard cable) winch). In order to adapt to the working conditions without a specific track, the cable winch needs manual intervention to operate. The cable winch has high requirements on the guiding of the moving cables. The reel for winding the moving cables is generally equipped with a cable guide, and sometimes other guiding devices.
背景技术 Background technique
电缆绞车的卷筒内有很大的空间。为了使设备紧凑,碳刷-滑环组一般装设在卷筒内。碳刷-滑环组在电气上属于滑动电接触,碳刷是易耗品,需要打开卷筒定期检查维护,一般需要将卷筒某一侧的端板做成可拆卸的端盖。卷筒在工作时会有转动,因此需要支撑起卷筒方便其转动。目前的卷筒大多两端均采用轴端支撑,即在卷筒的中心轴上安装轴承,卷筒通过轴承安装在底座上,底座通过卷筒中心轴上的轴承支撑卷筒的重量。轴端支撑妨碍了卷筒端盖的拆卸,需拆除轴端支撑方能打开卷筒的端盖。这会给碳刷-滑环的检查维护造成很大的麻烦。 There is a lot of space inside the drum of the cable winch. In order to make the equipment compact, the carbon brush-slip ring group is generally installed in the reel. The carbon brush-slip ring group is a sliding electrical contact electrically, and the carbon brush is a consumable item. It needs to open the reel for regular inspection and maintenance. Generally, the end plate on one side of the reel needs to be made into a detachable end cover. The reel will rotate during work, so it is necessary to support the reel to facilitate its rotation. Most of the current reels are supported by shaft ends at both ends, that is, bearings are installed on the central shaft of the reel, and the reel is installed on the base through the bearings, and the base supports the weight of the reel through the bearings on the central shaft of the reel. The shaft end support hinders the removal of the end cover of the reel, and the end cover of the reel needs to be removed to open the end cover of the reel. This will cause a lot of trouble for the inspection and maintenance of the carbon brush-slip ring.
发明内容 Contents of the invention
为了解决碳刷-滑环组的检查维护问题,本实用新型的卷筒一端仍然使用轴端支撑,另一端采用托轮支撑。使用托轮支撑不会妨碍打开卷筒端盖,这样,就可以很方便地对卷筒内的装置进行维修。 In order to solve the problem of inspection and maintenance of the carbon brush-slip ring assembly, one end of the reel of the utility model is still supported by a shaft end, and the other end is supported by a supporting wheel. The use of supporting rollers will not hinder the opening of the end cover of the reel, so that the devices in the reel can be easily maintained.
托轮支撑的主要部分是两个托轮和一个轮圈。托轮装设在卷筒端盖处的侧下方,卷筒轴线的左右各一个。在卷筒上紧靠端盖处,装设轮圈。两个托轮与轮圈保持良好的滚动接触,支撑起卷筒该端的重量。两个托轮的中心对卷筒中心形成的角度一般在45°-120°之间。除非特殊需要,两个托轮对卷筒的垂直中心面一般对称布置,形成稳定的三角形。 The main part of the roller support is two rollers and a rim. Supporting rollers are installed under the side of the end cover of the reel, one on the left and right sides of the reel axis. Install the rim on the reel close to the end cover. Two idlers maintain good rolling contact with the rim, supporting the weight of that end of the drum. The angle formed by the centers of the two supporting rollers to the center of the reel is generally between 45°-120°. Unless otherwise required, the two support rollers are generally arranged symmetrically to the vertical center plane of the reel, forming a stable triangle.
卷筒的驱动可以使用常规的轴端驱动。在这种驱动模式下,驱动马达通过减速机驱动卷筒主轴来驱动卷筒。此时如果使用带空心轴的减速机,可以将卷筒中心轴的一端穿入减速机的空心轴,借用减速机的轴承来实现轴端支撑。 The drive of the reel can use conventional shaft end drive. In this driving mode, the drive motor drives the reel spindle through the reducer to drive the reel. At this time, if a reducer with a hollow shaft is used, one end of the central shaft of the reel can be inserted into the hollow shaft of the reducer, and the bearing of the reducer can be used to support the shaft end.
也可以通过驱动托轮来驱动卷筒。在这种驱动模式下,在托轮和轮圈上加工齿形,互相啮合。马达通过减速机驱动带齿的托轮带动带齿的轮圈来驱动卷筒。 It is also possible to drive the reel by driving the idler. In this driving mode, tooth profiles are machined on the support roller and the rim to mesh with each other. The motor drives the toothed supporting wheel through the reducer to drive the toothed rim to drive the reel.
为了使移动电缆在卷筒上卷绕整齐,卷筒上的电缆通过排线器收放。排线器也由卷筒的传动系统驱动:在卷筒主轴上安装主动链轮,通过链条带动从动链轮,驱动排线器丝杠旋转,带动排线器配合卷筒上电缆的收放同步移动。 In order to make the moving cables neatly wound on the reel, the cables on the reel are retracted through the cable guide. The cable guide is also driven by the transmission system of the reel: install the driving sprocket on the main shaft of the reel, drive the driven sprocket through the chain, drive the lead screw of the cable guide to rotate, and drive the cable guide to cooperate with the retraction and release of the cables on the reel Synchronized movement.
当移动电缆很长时,如果像钢丝绳卷筒一样只在卷筒上卷绕一层,则卷筒体积将会很大,为此可以考虑在卷筒上卷绕多层电缆。当卷筒上一层电缆绕满后,需要将电缆继续卷绕在该层电缆之上,此时卷筒需继续按原方向旋转,同步驱动的丝杠也继续按原方向旋转,但排线器需要反向移动往回排线,一般的单向螺旋丝杠不能实现这个需要。本实用新型使用双向丝杠带动排线器,可解决换向问题。 When the moving cable is very long, if only one layer is wound on the drum like a steel wire rope drum, the volume of the drum will be large. For this reason, winding multi-layer cables on the drum can be considered. When the layer of cable on the reel is full, the cable needs to be wound on this layer of cable. At this time, the reel needs to continue to rotate in the original direction, and the synchronously driven lead screw also continues to rotate in the original direction, but the cable The device needs to move in the opposite direction to arrange the wires back, and the general one-way screw screw cannot meet this requirement. The utility model uses a two-way lead screw to drive the wire arranging device, which can solve the problem of reversing.
在双向丝杠上,交叉地刻有左旋和右旋两种螺纹,除了旋向之外,两种螺纹的螺距、槽形等参数都相同,在丝杠的端部,有过渡螺纹将左旋螺纹和右旋螺纹平滑地连接。滑块嵌在某个旋向的螺纹中,滑块推动排线器移动。滑块移动到某旋向螺纹的端部后,开始进入过渡螺纹,滑块受过渡螺纹的压制逐渐改变方向,当滑块进入反旋向的螺纹,即完成了排线器的换向。 On the two-way screw, left-handed and right-handed threads are engraved crosswise. Except for the direction of rotation, the parameters of the pitch and groove shape of the two threads are the same. Connects smoothly with right-hand threads. The slider is embedded in the thread of a certain direction of rotation, and the slider pushes the cable puller to move. After the slider moves to the end of a certain helical thread, it begins to enter the transitional thread, and the slider gradually changes direction under the pressure of the transitional thread. When the slider enters the anti-rotational thread, the reversing of the cable puller is completed.
附图说明 Description of drawings
附图1是一端托轮支撑的电缆绞车的示意图,图中卷筒采用轴端驱动。图中1是卷筒端盖,2是轮圈,3是移动电缆,4是排线器,5是排线丝杠,6是卷筒固定端板,7是卷筒驱动马达,8是减速机,9是主动链轮,10是链条,11是从动链轮。附图2是附图1的左视图,卷筒端盖已卸去。图中3是移动电缆,4是排线器,12是托轮,13是碳刷,14是滑环,15是卷筒。 Accompanying drawing 1 is a schematic diagram of a cable winch supported by a supporting wheel at one end, in which the reel is driven by a shaft end. In the figure, 1 is the reel end cover, 2 is the wheel rim, 3 is the moving cable, 4 is the cable guide, 5 is the cable screw, 6 is the fixed end plate of the reel, 7 is the reel drive motor, and 8 is the deceleration Machine, 9 is driving sprocket, 10 is chain, and 11 is driven sprocket. Accompanying drawing 2 is the left view of accompanying drawing 1, and the reel cover has been unloaded. Among the figure, 3 is a moving cable, 4 is a cable guide, 12 is a supporting wheel, 13 is a carbon brush, 14 is a slip ring, and 15 is a reel.
附图3是双向丝杠的示意图。图中21是左旋螺纹,22是右旋螺纹,23是在左旋螺纹中的滑块,24是过渡螺纹,25是在过渡螺纹中的滑块。 Accompanying drawing 3 is the schematic diagram of two-way lead screw. Among the figure, 21 is a left-handed thread, 22 is a right-handed thread, 23 is a slide block in a left-handed thread, 24 is a transition thread, and 25 is a slide block in a transition thread.
具体实施方式 detailed description
如图1和图2所示,在卷筒15的一端使用轴端支撑。轴端支撑可以使用单独的轴承、轴承座,也可以利用减速机的轴承。图1显示的是利用减速机8的轴承来支撑。卷筒的另一端使用两个布置在卷筒15侧下方的托轮12来支撑。两个托轮的中心A、B和卷筒中心O形成等腰三角形。除非特殊需要,两个托轮对卷筒的垂直中心面一般对称布置。轮圈2安装在卷筒15上,表面有较好的圆柱度,其中心线与卷筒主轴中心线重合。卷筒15在轴端-托轮的支撑下可以平稳旋转。 As shown in FIGS. 1 and 2 , an axle end support is used at one end of the reel 15 . The shaft end support can use separate bearings, bearing housings, or use the bearings of the reducer. What Fig. 1 shows is to utilize the bearing of speed reducer 8 to support. The other end of the drum is supported using two idlers 12 arranged under the side of the drum 15 . Centers A and B of the two supporting rollers and the center O of the reel form an isosceles triangle. Unless otherwise required, the two supporting wheels are generally arranged symmetrically to the vertical center plane of the reel. Wheel rim 2 is installed on the reel 15, and the surface has better cylindricity, and its center line coincides with the reel main shaft center line. The reel 15 can rotate smoothly under the support of the shaft end-supporting roller.
在卷筒内装有碳刷13,滑环14,通过碳刷-滑环组完成卷筒上旋转的移动电缆与固定的电气设备的电气连接。在卷筒托轮支撑的一端,有端盖1。由于没有轴端支撑的妨碍,可以方便地卸下端盖1,对卷筒内设施进行检查维护。卷筒另一端的端板6,可以用螺栓与卷筒体连接,也可以用电焊连接。移动电缆3卷绕在卷筒外部。 A carbon brush 13 and a slip ring 14 are installed in the reel, and the electrical connection between the mobile cable rotating on the reel and the fixed electrical equipment is completed through the carbon brush-slip ring group. There is an end cover 1 at one end supported by the reel supporting wheel. Because there is no hindrance of the shaft end support, the end cover 1 can be easily removed to inspect and maintain the facilities in the reel. The end plate 6 at the other end of the reel can be connected with the reel body with bolts, or can be connected by electric welding. The mobile cable 3 is wound outside the drum.
图1示出的电缆绞车采用轴端驱动,驱动马达7通过减速机8驱动卷筒主轴来驱动卷筒。减速机8除了驱动卷筒外,还承担了卷筒一端的轴端支撑的任务。在轴端驱动模式,托轮只承担卷筒一端的支撑,不承担其他工作。 The cable winch shown in FIG. 1 is driven by a shaft end, and the drive motor 7 drives the drum main shaft through a reducer 8 to drive the drum. In addition to driving the reel, the speed reducer 8 also undertakes the task of supporting the shaft at one end of the reel. In the shaft end drive mode, the supporting roller only undertakes the support of one end of the reel, and does not undertake other tasks.
也可以通过驱动托轮来驱动卷筒,在这种驱动模式下,在托轮12和轮圈2上加工齿形,互相啮合,托轮和轮圈实际上是齿轮,驱动马达通过减速机驱动有齿托轮带动大齿圈来驱动卷筒。这种驱动方式的电缆绞车与轴端驱动的电缆绞车结构相差不大。驱动托轮的马达一般仍需使用减速机减速,但由于有齿托轮和大齿圈的减速作用,减速机可以很小。 It is also possible to drive the reel by driving the supporting wheel. In this driving mode, the tooth shape is processed on the supporting wheel 12 and the rim 2 to mesh with each other. The supporting wheel and the rim are actually gears, and the drive motor is driven by a reducer. The toothed supporting wheel drives the large ring gear to drive the reel. The structure of the cable winch driven by this type of drive is not much different from that of the shaft end driven cable winch. The motor driving the supporting wheel generally still needs to be reduced by a reducer, but due to the deceleration effect of the toothed supporting wheel and the large ring gear, the reducer can be small.
电缆绞车配置排线器4,排线器4也由卷筒传动系统带动。在卷筒主轴上,装有主动链轮9,通过链条10带动从动链轮11来带动双向丝杠5与卷筒同步旋转,卷筒旋转一圈,丝杠5带动排线器4向合适的方向移动一个电缆直径的距离,使移动电缆在卷筒上卷绕整齐。 The cable winch is equipped with a wire deflector 4, and the wire deflector 4 is also driven by the reel transmission system. On the main shaft of the reel, the driving sprocket 9 is installed, and the driven sprocket 11 is driven by the chain 10 to drive the two-way lead screw 5 to rotate synchronously with the reel, and the reel rotates once, and the lead screw 5 drives the cable guide 4 to fit Move the distance of one cable diameter in the same direction, so that the moving cable is wound neatly on the reel.
为了解决电缆绞车的多层卷绕,需解决排线器的换向问题,为此排线器丝杠采用双向丝杠。 In order to solve the multi-layer winding of the cable winch, it is necessary to solve the problem of the reversing of the cable guide. For this reason, the lead screw of the cable guide adopts a two-way screw.
双向丝杠如图2所示。在双向丝杠上,交叉地刻有左旋和右旋两种螺纹,除了旋向之外,两种螺纹的螺距、槽形等参数都相同。滑块嵌在某个旋向的螺纹中,图中的滑块23嵌在左旋螺纹21中,滑块23推动排线器移动,图中排线器未画出。在丝杠的端部,有过渡螺纹24将左旋螺纹21和右旋螺纹22平滑地连接。滑块移动到某旋向螺纹的端部后,开始进入过渡螺纹24,滑块受过渡螺纹的压制逐渐改变方向。图中滑块25表示处于过渡螺纹中间的位置,滑块此时处于丝杠最端部。当滑块进入反旋向的螺纹,即完成了排线器的换向。 The two-way lead screw is shown in Figure 2. On the two-way screw, left-handed and right-handed threads are engraved crosswise. Except for the direction of rotation, the parameters of the pitch and groove shape of the two threads are the same. The slider is embedded in the thread of a certain direction of rotation, and the slider 23 in the figure is embedded in the left-handed thread 21, and the slider 23 pushes the cable puller to move, and the cable puller is not shown in the figure. At the end of the lead screw, there is a transitional thread 24 to smoothly connect the left-handed thread 21 and the right-handed thread 22 . After the slide block moves to the end of a certain helical thread, it begins to enter the transition thread 24, and the slide block gradually changes direction by being suppressed by the transition thread. The slide block 25 among the figure represents the position in the middle of the transition thread, and the slide block is at the end of the leading screw at this moment. When the slider enters the anti-rotation thread, the reversing of the cable puller is completed.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520431520.8U CN204980666U (en) | 2015-06-11 | 2015-06-11 | Cable winch that one end riding wheel supported |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106744078A (en) * | 2017-02-05 | 2017-05-31 | 青岛海科佳电子设备制造有限公司 | A kind of sprinkling irrigation cable car |
| CN110040027A (en) * | 2019-04-28 | 2019-07-23 | 西安唯电电气技术有限公司 | A kind of smart charge control system and method for electric car |
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2015
- 2015-06-11 CN CN201520431520.8U patent/CN204980666U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106744078A (en) * | 2017-02-05 | 2017-05-31 | 青岛海科佳电子设备制造有限公司 | A kind of sprinkling irrigation cable car |
| CN110040027A (en) * | 2019-04-28 | 2019-07-23 | 西安唯电电气技术有限公司 | A kind of smart charge control system and method for electric car |
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Granted publication date: 20160120 |