CN204979712U - Take special supplementary support rod assembly of prefabricated wallboard of door opening - Google Patents
Take special supplementary support rod assembly of prefabricated wallboard of door opening Download PDFInfo
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- CN204979712U CN204979712U CN201520758906.XU CN201520758906U CN204979712U CN 204979712 U CN204979712 U CN 204979712U CN 201520758906 U CN201520758906 U CN 201520758906U CN 204979712 U CN204979712 U CN 204979712U
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Abstract
一种带门洞预制墙板专用辅助支撑杆组件,包括大方管、一端套入大方管的小方管、与大方管一端焊接固定的钢板A和与小方管一端焊接固定的钢板B,所述钢板A和钢板B上都钻有若干个螺杆孔,每个螺杆孔内用螺杆固定一个套筒,套筒预埋在带门洞预制墙板内,大方管与小方管的套装重叠段通过螺栓螺母固定连接定位。本实用新型能有效避免带门洞预制构件在生产吊装和运输途中出现开裂损坏,保证建筑质量和施工进度,同时,该组件结构简单,安装使用方便,通用性好,工作可靠,可重复使用,降低成本。
A special auxiliary support bar assembly for prefabricated wall panels with door openings, comprising a large square tube, a small square tube with one end inserted into the large square tube, a steel plate A welded and fixed to one end of the large square tube, and a steel plate B welded to one end of the small square tube. A number of screw holes are drilled on the steel plate A and the steel plate B, and a sleeve is fixed with a screw in each screw hole. The nut secures the connection in place. The utility model can effectively avoid cracking and damage of prefabricated components with door openings during production, hoisting and transportation, and ensure the construction quality and construction progress. cost.
Description
技术领域 technical field
本实用新型属于建筑工程技术领域,具体是指一种带门洞预制墙板专用辅助支撑杆组件。 The utility model belongs to the technical field of construction engineering, in particular to a special auxiliary support rod assembly for prefabricated wall panels with door openings.
背景技术 Background technique
在装配式建筑的混凝土预制构件中,如果预制构件存在门洞时,则在生产吊装过程中,容易因为构件重量不平衡,起吊受力不均衡,导致带门洞的预制构件出现开裂。此外,带门洞的预制构件在运输过程中,由于车辆颠簸也导致预制构件容易出现开裂。 In the concrete prefabricated components of prefabricated buildings, if there are door openings in the prefabricated components, it is easy to crack due to the unbalanced weight of the components and the unbalanced lifting force during the production and hoisting process, resulting in cracking of the prefabricated components with door openings. In addition, prefabricated components with door openings are prone to cracking due to vehicle bumps during transportation.
目前解决这种带门洞预制构件开裂的方法有:用混凝土拉条与门洞下端进行连接,到工地现场后再进行截断处理。这种方法的弊端是造成钢筋混凝土的浪费以及加大了现场吊装的重量和工作难度,此外在工地进行截断处理也非常不易,劳动量大,截断时间长,影响施工进度,造成环境污染及原材料浪费。 At present, the method for solving the cracking of this prefabricated component with a door opening includes: using concrete braces to connect with the lower end of the door opening, and then truncate it after arriving at the construction site. The disadvantage of this method is that it causes a waste of reinforced concrete and increases the weight and work difficulty of on-site hoisting. In addition, it is not easy to cut off the construction site. waste.
实用新型内容 Utility model content
本实用新型所要解决的技术问题是:解决上述现有技术存在的问题,而提出一种带门洞预制墙板专用辅助支撑杆组件,避免带门洞预制墙板在生产吊装和运输途中出现开裂、损坏预制构件的现象,保证建筑质量和施工进度,同时,该组件结构简单,安装使用方便,无浪费无污染,通用性好,工作可靠,可重复使用,降低成本。 The technical problem to be solved by the utility model is: to solve the above existing problems in the prior art, and to propose a special auxiliary support rod assembly for prefabricated wall panels with door openings, so as to avoid cracking and damage of prefabricated wall panels with door openings during production, hoisting and transportation The phenomenon of prefabricated components ensures building quality and construction progress. At the same time, the component has a simple structure, easy installation and use, no waste and no pollution, good versatility, reliable work, reusable, and reduces costs.
本实用新型采用的技术方案是: The technical scheme that the utility model adopts is:
一种带门洞预制墙板专用辅助支撑杆组件,包括大方管、一端套入大方管的小方管、与大方管一端焊接固定的钢板A和与小方管一端焊接固定的钢板B,所述钢板A、钢板B上都钻有若干个螺杆孔,每个螺杆孔内用螺杆固定一个套筒,套筒预埋在带门洞预制墙板内,大方管与小方管的套装重叠段通过螺栓螺母固定连接定位。 A special auxiliary support bar assembly for prefabricated wall panels with door openings, comprising a large square tube, a small square tube with one end inserted into the large square tube, a steel plate A welded and fixed to one end of the large square tube, and a steel plate B welded to one end of the small square tube. A number of screw holes are drilled on the steel plate A and the steel plate B, and a sleeve is fixed with a screw in each screw hole. The nut secures the connection in place.
上述技术方案中,在大方管上和小方管上分别钻有全丝螺杆孔,在钢台车上相应位置焊有固定螺母,两根全丝螺杆分别穿过大方管上的全丝螺杆孔和小方管上的全丝螺杆孔,一直向下与钢台车上的两个固定螺母连接固定。 In the above technical scheme, full-thread screw holes are respectively drilled on the large square tube and the small square tube, and fixed nuts are welded at corresponding positions on the steel trolley, and two full-thread screws pass through the full-thread screw holes on the large square tube respectively. And the whole thread screw hole on the small square pipe, is connected and fixed with two fixing nuts on the steel trolley downwards.
上述技术方案中,所述大方管上和小方管上钻有的全丝螺杆孔其位置离门洞边框的距离等于门洞宽度的1/5。 In the above technical solution, the distance between the full-thread screw holes drilled on the large square tube and the small square tube from the frame of the door opening is equal to 1/5 of the width of the door opening.
上述技术方案中,所述大方管与小方管分别采用50×50×2mm方管和40×40×2mm方管,所述钢板A和钢板B都采用D=10mm钢板。 In the above technical solution, the large square tube and the small square tube are 50×50×2mm square tube and 40×40×2mm square tube respectively, and both the steel plate A and the steel plate B are steel plates with D=10mm.
上述技术方案中,所述大方管与小方管的套装重叠段通过螺栓螺母固定连接定位,其具体结构是:在大方管与小方管套装重叠部分的居中位置,大方管上钻有U型槽,在小方管上焊接固定有螺母,螺栓从上至下穿过大方管上的U型槽连接在小方管的螺母中。 In the above technical solution, the overlapping sections of the large square tube and the small square tube are fixedly connected and positioned by bolts and nuts. The groove is welded and fixed with a nut on the small square pipe, and the bolt passes through the U-shaped groove on the large square pipe from top to bottom and is connected in the nut of the small square pipe.
工作原理及显著效果: Working principle and remarkable effect:
(1)本实用新型组件分为左右两件,左右两件通过规格不同的两种方管套入,中间使用螺栓进行固定,两端焊接钢板并装配套筒,套筒预埋在带门洞的预制墙板内,保证本实用新型组件与预制构件形成一体。然后再通过两边使用全丝螺杆,实现本实用新型组件与底部钢台车固定成一体。 (1) The components of this utility model are divided into left and right parts. The left and right parts are inserted through two kinds of square tubes with different specifications. In the prefabricated wallboard, it is ensured that the assembly of the utility model is integrated with the prefabricated component. Then, by using the full thread screw on both sides, the assembly of the utility model is fixed into one with the bottom steel trolley.
(2)使用时,先将左右件方管套入,调节距离达到门洞尺寸,紧固螺栓上端的连接螺帽,保证本实用新型组件尺寸与门洞尺寸保持一致;在左右件两端钢板上,分别用螺杆固定指定数量的套筒;再在方管开孔处对应的钢台车面上焊接M16螺母,套上全丝螺杆,将本实用新型组件与台车固定成一个整体,通过调节全丝螺杆上端的螺母来调节端面钢板垂直度。 (2) When using, put the square tubes of the left and right parts first, adjust the distance to reach the size of the door opening, and fasten the connecting nut on the upper end of the bolt to ensure that the size of the components of the utility model is consistent with the size of the door opening; on the steel plates at both ends of the left and right parts, Fix the specified number of sleeves with screws respectively; then weld M16 nuts on the steel trolley surface corresponding to the opening of the square tube, put on the full-wire screw, fix the utility model assembly and the trolley as a whole, and adjust the whole Use the nut on the upper end of the screw to adjust the verticality of the end steel plate.
(3)在左右件固定圆孔正下方的钢台车面上,焊接一个M16固定螺母,使用M16全丝螺杆,与下方的固定螺母连接固定,螺杆上方再拧一个M16螺母,将本实用新型组件与钢台车固定成一个整体。 (3) Weld an M16 fixing nut on the steel platform directly below the fixing round holes of the left and right parts, use an M16 full-wire screw to connect and fix it with the lower fixing nut, and screw an M16 nut on the top of the screw to turn the utility model The components are fixed as a whole with the steel trolley.
(4)拆模过程中,松掉全丝螺杆上方螺母,再将全丝螺杆与台车固定螺母松开,拿掉全丝螺杆后,既可进行产品脱模。 (4) During the demoulding process, loosen the nut above the full-thread screw, and then loosen the full-thread screw and the fixing nut of the trolley. After removing the full-filament screw, the product can be demolded.
(5)带门洞的预制构件在工地安装完成后,本实用新型组件已到可拆卸的情况,拧掉与预制构件预埋套筒连接的螺杆,再松开固定本实用新型左右件的连接螺母,即可完成组件拆装。 (5) After the prefabricated components with door openings are installed on the construction site, the components of the utility model are detachable, unscrew the screw connected to the embedded sleeve of the prefabricated components, and then loosen the connecting nuts that fix the left and right parts of the utility model , to complete the assembly and disassembly.
(6)本实用新型组件装置在脱模吊装直至工地现场吊装完成,再往上吊装完成两层后,可将本层的支撑杆组件拆除回收至工厂。 (6) The component device of the utility model is demoulded and hoisted until the hoisting is completed on the construction site, and after two layers of hoisting are completed, the support rod assembly of this layer can be dismantled and recycled to the factory.
本实用新型提供的是一种简单快捷的辅助支撑杆组件工装,规避带门洞预制构件在生产吊装过程中因为预制构件重量不平衡、起吊受力不均导致预制构件开裂的风险,也规避了带门洞预制构件在运输过程中由于车辆颠簸导致预制构件开裂的风险。本实用新型组件结构简单,制作容易,成本低,但安装使用方便,工作可靠,通用性好,在工地拆装后能循环利用,并可在后期项目中,只需二次加工连接孔即可实现同厚度门洞的适用,有效提高本实用新型组件的使用周期,节约模具成本,保证了预制构件质量,提高工效。 The utility model provides a simple and fast auxiliary support rod assembly tooling, which avoids the risk of cracking of the prefabricated component due to unbalanced weight of the prefabricated component and uneven lifting force during the production and hoisting process of the prefabricated component with a door opening, and also avoids the risk of cracking of the prefabricated component with a door opening. The risk of prefabricated components cracking due to vehicle bumps during transportation of door opening prefabricated components. The utility model has the advantages of simple structure, easy manufacture and low cost, but it is easy to install and use, reliable in operation and good in versatility. It can be recycled after being disassembled and assembled on the construction site, and can be used in later projects only by secondary processing of the connecting holes. Realize the application of door openings with the same thickness, effectively improve the service life of the components of the utility model, save mold costs, ensure the quality of prefabricated components, and improve work efficiency.
附图说明 Description of drawings
图1为本实用新型结构示意图。 Fig. 1 is the structural representation of the utility model.
附图标记: Reference signs:
1—大方管,2—小方管,3—钢板A,4—钢板B,5—套筒,6—螺杆,7—全丝螺杆,8—固定螺母,9—螺栓,10—垫片。 1—large square tube, 2—small square tube, 3—steel plate A, 4—steel plate B, 5—sleeve, 6—screw, 7—full thread screw, 8—fixing nut, 9—bolt, 10—gasket.
具体实施方式 detailed description
参见图1,本实用新型的带门洞预制墙板专用辅助支撑杆组件,包括大方管、一端套入大方管的小方管、与大方管一端焊接固定的钢板A和与小方管一端焊接固定的钢板B,所述钢板A、钢板B上都钻有若干个螺杆孔,每个螺杆孔内用螺杆固定一个套筒,套筒预埋在带门洞预制墙板内,大方管与小方管的套装重叠段通过螺栓螺母固定连接定位。 Referring to Fig. 1, the special auxiliary support rod assembly for prefabricated wall panels with door openings of the present utility model includes a large square tube, a small square tube with one end inserted into the large square tube, a steel plate A welded and fixed to one end of the large square tube and welded and fixed to one end of the small square tube Steel plate B, said steel plate A and steel plate B are drilled with several screw holes, and a sleeve is fixed with a screw in each screw hole. The overlapping segments of the suit are fixedly connected by bolts and nuts for positioning.
下面结合附图对本实用新型的具体实施作进一步说明: Below in conjunction with accompanying drawing, the concrete implementation of the present utility model is described further:
本实用新型使用大小两种规格的方管,保证小方管能插入大方管内孔中,一般取50×50×2与40×40×2方管,方管两端在门洞长度尺寸1/5的位置钻Ø18mm孔,两端再分别焊接一块D=10mm钢板,宽度一般取200mm,高度与构件厚度保持一致;调节两块钢板外侧尺寸达到门洞宽度尺寸时,在居中位置大方管上钻M16长度12mmU型孔,小方管上焊接M16固定螺母;使用过程中两端各放置两个H=80mm套筒(构件厚度较低可改成对角各放置一个套筒),调整本实用新型组件长度与门洞保持一致,用M16螺母加M16大垫片将本实用新型组件工装锁紧。两端M18孔位置各穿过一根M16全丝螺杆,在钢台车上焊接一个M16螺母将螺杆固定,同时在上端拧上一个M16螺母,对两侧钢板的垂直度进行调节,并将工装和台车固定完全。 The utility model uses square tubes of two sizes to ensure that the small square tube can be inserted into the inner hole of the large square tube. Generally, 50×50×2 and 40×40×2 square tubes are used, and the two ends of the square tube are 1/5 of the length of the door opening. Drill a Ø18mm hole at the position, and weld a D=10mm steel plate at both ends, the width is generally 200mm, and the height is consistent with the thickness of the component; when the outer size of the two steel plates reaches the width of the door opening, drill the length of M16 on the square tube at the center position 12mm U-shaped hole, welding M16 fixing nuts on the small square tube; place two H=80mm sleeves at both ends during use (the thickness of the component is low, you can change it to place a sleeve at each diagonal corner), adjust the length of the utility model assembly Keep consistent with the door opening, use M16 nuts and M16 large gaskets to lock the assembly tooling of the utility model. The M18 holes at both ends pass through an M16 full-wire screw. Weld an M16 nut on the steel trolley to fix the screw. At the same time, screw an M16 nut on the upper end to adjust the verticality of the steel plates on both sides. It is completely fixed with the trolley.
采用此辅助支撑杆组件,因其在构件浇捣前便已经安装到位,故可与构件有效的形成一个整体,因此可有效的解决构件在生产吊装以及运输工程中出现开裂的情况。 The use of this auxiliary support rod assembly can effectively form a whole with the component because it has been installed in place before the component is poured and tamped, so it can effectively solve the cracking of the component during production, hoisting and transportation engineering.
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| Application Number | Priority Date | Filing Date | Title |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105173379A (en) * | 2015-09-29 | 2015-12-23 | 长沙远大住宅工业集团有限公司 | Auxiliary supporting rod assembly special for prefabricated panel with door opening |
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2015
- 2015-09-29 CN CN201520758906.XU patent/CN204979712U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105173379A (en) * | 2015-09-29 | 2015-12-23 | 长沙远大住宅工业集团有限公司 | Auxiliary supporting rod assembly special for prefabricated panel with door opening |
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Effective date of registration: 20170303 Address after: 414000 Chenglingji Port Industrial Zone, Hunan City, new equipment manufacturing industrial zone Patentee after: YUEYANG BROAD HOMES INDUSTRIAL CO.,LTD. Address before: 410013 Changsha high tech Development Zone, Yuelu, Hunan Avenue, Changsha Yuanda Industrial Group Co., Ltd. Patentee before: CHANGSHA BROAD HOMES INDUSTRIAL INTERNATIONAL Co.,Ltd. |
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Granted publication date: 20160120 |