CN204979464U - Automatic dismouting machine of powdery material - Google Patents
Automatic dismouting machine of powdery material Download PDFInfo
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- CN204979464U CN204979464U CN201520265654.7U CN201520265654U CN204979464U CN 204979464 U CN204979464 U CN 204979464U CN 201520265654 U CN201520265654 U CN 201520265654U CN 204979464 U CN204979464 U CN 204979464U
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- excluding hood
- special dust
- dust excluding
- electrical control
- electric
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Abstract
The utility model provides an automatic dismouting machine of powdery material, belongs to powdery material dismouting technical field in bags. Bury including high -speed electric chain saw, stroke alarm switch, rotatory rapping device, rotary vane feeder, Z type and scrape trigger, special dust remover, purpose -built dust excluding hood, hui cang, automatically controlled control box and automatically controlled cabinet, purpose -built dust excluding hood suit is on grey storehouse, purpose -built dust excluding hood side is porose, and high -speed electric chain saw is installed in the hole, the purpose -built dust removal is covered with stroke alarm switch, is connected with automatically controlled cabinet, the ash storehouse has radio frequency admittance charge level indicator and automatically controlled cabinet to be connected, the purpose -built dust removal is covered with rotatory rapping device, special dust remover is installed on purpose -built dust excluding hood, rotary vane feeder grey storehouse and Z type bury scrape the trigger in the middle of. The advantage lies in: avoid adverse circumstances, reduce intensity of labour.
Description
Technical field
The utility model belongs to the powder content sack material dismounting technical field in metallurgical industry, particularly a kind of granular material automatic dismounting machine.Can the dismounting of powder content sack material of unloading in particular for pelletizing amargosite jumbo bag etc.
Background technology
In Metallurgical Factory, the especially workshop section such as sintering, pelletizing, needs to process a large amount of powder materials, wherein has quick lime, dolomite, all kinds of dedusting ash, pelletizing amargosite etc.These raw meal particle sizes are thin, aqueous ingredients is little, easy reentrainment of dust, unfavorable recycling, easily suck lung destruction healthy.Therefore these materials are not easy to adopt adhesive tape conveyor transport, should adopt airtight packed form transport, store.Powder content sack material generally adopts artificial unpacking at present, and not only labour intensity is large, inefficiency, and dust environmental pollution is serious, brings serious harm to workers ' health.
Summary of the invention
The purpose of this utility model is to provide a kind of granular material automatic dismounting machine, solving can unloading seal bag granular material, particularly pelletizing amargosite sealing jumbo bag is for a long time without improving broken bag discharge process, without hermetically sealed robot control system(RCS), and structure is not exquisite compact, the problem that reentrainment of dust can not effectively process.
A kind of granular material automatic dismounting machine, comprises High-speed Electric chain saw 1, stroke alarm switch 2, rotates rapping apparatus 3, revolving plow reclaimer 4, Z-type burying scraper 5, special dust seperator 6, special dust excluding hood 7, ash silo 8, electric control operation case 9 and electrical control cubicles 10; Special dust excluding hood 7 is sleeved in ash silo 8; Special dust excluding hood 7 side is porose, and High-speed Electric chain saw 1 is arranged in hole; Special dust excluding hood 7 installs 2 stroke alarm switches 2 from top to bottom, and stroke alarm switch 2 is respectively at S1 and S2 place, and stroke alarm switch 2 is connected with electrical control cubicles 10; 2 radio frequency admittance level-sensing devices are arranged at ash silo 8 bottom, and radio frequency admittance level-sensing device is contained in S3 and S4 place respectively, and radio frequency admittance level-sensing device is connected with electrical control cubicles 10; In special dust excluding hood 7 diagonal, 4 rake angles are installed and rotate rapping apparatus 3; Special dust seperator 6 is arranged on special dust excluding hood 7; Revolving plow reclaimer 4 is in the middle of ash silo 8 with Z-type burying scraper 5; Electric control operation case 9 is connected with ground with electrical control cubicles 10.
The main body of High-speed Electric saw chain 1 comprises guide plate, chain, motor, lubrication oil can and electric-controlled switch; Electric-controlled switch is connected with electrical control cubicles 10, at electric control operation case 9 card M/C; Electric-controlled switch only controls the start and stop of High-speed Electric chain saw, does not control the start and stop of motor; Guide plate span 2000 ± 100mm, wide 300mm, thick 10mm, material 60Si
2mn steel plate; Chain line speed 450 ± 5m/min; Sealing bag and electric chain saw effect segment length 1000mm ± 20mm.
Special dust seperator 6 is bag dust collector.
Rotate rapping apparatus 3 and have 3 groups of rubber rapping bands, angular adjustment scope is 20 °-35.5 °.
The wide 250mm in air channel of special dust excluding hood 7, grey chamber grating is arranged at bottom, and outer wall has observation glass hole.
Stroke alarm switch 2 is Gray bus location, Gray bus position fixing system access electrical control cubicles 10.
There is warning device position for S1, S2, S3 and S4, and Gray bus and radio frequency admittance control system access electrical control cubicles 10.
Electrical control cubicles 10 comprises system start and stop main supply switch, and interlocking automatic control program board, plate includes automatic control program.
A using method for granular material automatic dismounting machine, concrete steps are as follows:
1, hoisting electric gourd is sling swelling earth bag bag or other powder bag bag, bag bag is entered in special dust excluding hood 7 by top and declines, open High-speed Electric saw chain 1, when arriving S1 level attitude bottom bag bag, Gray bus detects rear stage and reports to the police (amber light is bright), control descending speed, bag bound edge trailing edge is cut by High-speed Electric chain saw 1 and is separated as two parts.When arriving S2 position bottom bag bag, secondary alarm (when red) after Gray bus detects, closing high-speed electric saw chain 1, electric block stops descending, and bag bag hovers.
2, when after the hovering of bag bag, open and rotate rapping apparatus 3, rotate and rapping, the rapping tape travel direction rotating rapping apparatus 3 is the left/right side of electric saw chain 1, rapping band rotates to the symmetric line direction of the two cover rapping apparatus being positioned at this side simultaneously, sweep inside the dust excluding hood of special dust excluding hood 7 in grate plate by cutting to separate for two-part bag bag, in bag bag, amargosite or powder constantly fall, until empty; The dust kicked up is under the fan action of special dust seperator 6, and the air suction opening along special dust excluding hood 7 sucks in the cloth bag of special dust seperator 6, under compressed-air actuated periodicity blowback, is again discharged in ash silo 8 by the amargosite siphoned away or powder; After checking that bag bag empties from glass peephole, close and rotate rapping apparatus 3, start electric block and empty bag bag is proposed special dust excluding hood 7; Complete a unloading process.
3, when amargosite or powder arrive ash silo 8 high charge level S3, pipe warning, stops dismounting powder; When ash silo 8 low material level S4 is down to by amargosite or powder, green alarm lamp is bright to be opened, and restarts to dismantle powder.It is uncorrelated that S1/2 and S3/4 two overlaps warning device, respectively has system access electrical control cubicles 10 of one's own.
4, revolving plow reclaimer 4, Z-type burying scraper 5 and ash silo 8 low material level position S4 interlocking of signals.When low material level is down to by amargosite or powder, shut down successively from revolving plow reclaimer 4 → Z-type burying scraper 5 → rotation rapping apparatus 3 → special dust seperator 6.After low material level all clear, special dust seperator 6 → rotation rapping apparatus 3 → Z-type burying scraper 5 → revolving plow reclaimer 4 restarts operation successively.Interlock control system access electrical control cubicles 10.High-speed Electric chain saw 1 does not participate in interlocking.
The utility model has the advantage of: increase work efficiency, improve workman's labor condition, reduce labour intensity, protection of the environment, protection workman is healthy, and the compact occupation of land of structure essential is little, and most equipment commonality is stronger.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.Wherein, High-speed Electric chain saw 1, rotation rapping apparatus 3, revolving plow reclaimer 4, Z-type burying scraper 5, special dust seperator 6, ash silo 8, electric control operation case 9, electrical control cubicles 10.
Fig. 2 is the lateral plan of Fig. 1.Wherein, High-speed Electric chain saw 1, stroke alarm switch 2, rotation rapping apparatus 3, revolving plow reclaimer 4, Z-type burying scraper 5, special dust seperator 6, special dust excluding hood 7, ash silo 8.
Fig. 3 is the birds-eye view of Fig. 1.Wherein, High-speed Electric chain saw 1, rotation rapping apparatus 3, Z-type burying scraper 5, special dust seperator 6.
Fig. 4 is the inwall perforate schematic diagram of special dust excluding hood 7.
Fig. 5 is grey chamber grating schematic diagram.
Detailed description of the invention
Below in conjunction with accompanying drawing, detailed description of the invention of the present utility model is described.
A kind of granular material automatic dismounting machine, comprises High-speed Electric chain saw 1, stroke alarm switch 2, rotates rapping apparatus 3, revolving plow reclaimer 4, Z-type burying scraper 5, special dust seperator 6, special dust excluding hood 7, ash silo 8, electric control operation case 9 and electrical control cubicles 10; Special dust excluding hood 7 is sleeved in ash silo 8; Special dust excluding hood 7 side is porose, and High-speed Electric chain saw 1 is arranged in hole; Special dust excluding hood 7 installs 2 stroke alarm switches 2 from top to bottom, and stroke alarm switch 2 is respectively at S1 and S2 place, and stroke alarm switch 2 is connected with electrical control cubicles 10; 2 radio frequency admittance level-sensing devices are arranged at ash silo 8 bottom, and radio frequency admittance level-sensing device is contained in S3 and S4 place respectively, and radio frequency admittance level-sensing device is connected with electrical control cubicles 10; In special dust excluding hood 7 diagonal, 4 rake angles are installed and rotate rapping apparatus 3; Special dust seperator 6 is arranged on special dust excluding hood 7; Revolving plow reclaimer 4 is in the middle of ash silo 8 with Z-type burying scraper 5; Electric control operation case 9 is connected with ground with electrical control cubicles 10.
High-speed Electric saw chain 1 is special.Main body is made up of guide plate, chain, motor, lubrication oil can, electric-controlled switch.Electric-controlled switch is connected with electrical control cubicles 10, at electric control operation case 9 card M/C.Electric-controlled switch only controls the start and stop of electric chain saw, does not control the start and stop of motor.Guide plate span 2000mm, wide 300mm, thick 10mm, material 60Si
2mn steel plate; Chain line speed 450m/min; Sealing bag and electric chain saw effect segment length 1000mm.
Special dust seperator 6 is bag dust collector.
Rotate rapping apparatus 3 and have 3 groups of rubber rapping bands, angle is 30 °.
The wide 250mm in air channel of special dust excluding hood 7, grey chamber grating is arranged at bottom, and outer wall has observation glass hole.
Stroke alarm switch 2 is Gray bus location, Gray bus position fixing system access electrical control cubicles 10.
There is warning device position for S1, S2, S3 and S4, and Gray bus and radio frequency admittance control system access electrical control cubicles 10.
Electrical control cubicles 10 comprises system start and stop main supply switch, and interlocking automatic control program board, plate includes automatic control program.
A using method for granular material automatic dismounting machine, concrete steps are as follows:
1, hoisting electric gourd is sling swelling earth bag bag, bag bag is entered in special dust excluding hood 7 by top and declines, open High-speed Electric saw chain 1, when arriving S1 level attitude bottom bag bag, Gray bus detects rear stage and reports to the police (amber light is bright), control descending speed, bag bound edge trailing edge is cut by High-speed Electric chain saw 1 and is separated as two parts.When arriving S2 position bottom bag bag, secondary alarm (when red) after Gray bus detects, closing high-speed electric saw chain 1, electric block stops descending, and bag bag hovers.
2, when after the hovering of bag bag, open and rotate rapping apparatus 3, the rapping tape travel direction rotating rapping apparatus 3 is (illustrating for Fig. 3): the left/right side of electric saw chain 1, and rapping band rotates to the symmetric line direction of the two cover rapping apparatus being positioned at this side simultaneously; Rotate and rapping, sweep inside the dust excluding hood of special dust excluding hood 7 in grate plate by cutting to separate for two-part bag bag, in bag bag, amargosite constantly falls, until empty; The dust kicked up is under the fan action of special dust seperator 6, and the air suction opening along special dust excluding hood 7 sucks in the cloth bag of special dust seperator 6, under compressed-air actuated periodicity blowback, is again discharged into by the amargosite siphoned away in ash silo 8; After checking that bag bag empties from glass peephole, close and rotate rapping apparatus 3, start electric block and empty bag bag is proposed special dust excluding hood 7.Complete a unloading process.
3, when amargosite arrives ash silo 8 high charge level S3, pipe warning, stops dismounting powder.When amargosite is down to ash silo 8 low material level S4, green alarm lamp is bright to be opened, and restarts to dismantle powder.It is uncorrelated that S1/2 and S3/4 two overlaps warning device, respectively has system access electrical control cubicles 10 of one's own.
4, revolving plow reclaimer 4, Z-type burying scraper 5 and ash silo 8 low material level position S4 interlocking of signals.When amargosite is down to low material level, shut down successively from revolving plow reclaimer 4 → Z-type burying scraper 5 → rotation rapping apparatus 3 → special dust seperator 6.After low material level all clear, special dust seperator 6 → rotation rapping apparatus 3 → Z-type burying scraper 5 → revolving plow reclaimer 4 restarts operation successively.Interlock control system access electrical control cubicles 10.High-speed Electric chain saw 1 does not participate in interlocking.
Amargosite becomes bag to stockpile and store in workshop, and there are 2 belts in bag face, hangs on electric hoist suspension hook, carries out carrying falling.By artificial under storehouse Non-follow control electric gourd hook, carry fall, the flour bag that hovers is in the large storage warehouse top of powder (being positioned at below the cinder-discharging port of Z-type burying scraper 5 top).Traditional unpacking mode is after flour bag hovering, and the large storage warehouse Cang Ding of powder manually holds the bottom that cutter scratches sack puts ash, and secondary pollution is serious, amargosite or dust is loose loses more, can not effectively utilize.Meanwhile, labor strength is large, even if be also unfavorable for that workman is healthy with face guard.2 people are needed to coordinate.
The utility model only needs ground handling operator 1 people.Save artificial, labour intensity significantly reduces, and labor condition is significantly improved, and material recycle rate is high.
Powder content sack material removing machine of the present utility model is used for manually or powder content sack material dismantled by semi-automatic controller.Take up an area little, easy layout, easily manipulate.
Claims (6)
1. a granular material automatic dismounting machine, it is characterized in that, comprise High-speed Electric chain saw (1), stroke alarm switch (2), rotate rapping apparatus (3), revolving plow reclaimer (4), Z-type burying scraper (5), special dust seperator (6), special dust excluding hood (7), ash silo (8), electric control operation case (9) and electrical control cubicles (10); Special dust excluding hood (7) is sleeved in ash silo (8); Special dust excluding hood (7) side is porose, and High-speed Electric chain saw (1) is arranged in hole; Special dust excluding hood (7) installs 2 stroke alarm switches (2) from top to bottom, and stroke alarm switch (2) is respectively at S1 and S2 place, and stroke alarm switch (2) is connected with electrical control cubicles (10); 2 radio frequency admittance level-sensing devices are arranged at ash silo (8) bottom, and radio frequency admittance level-sensing device is contained in S3 and S4 place respectively, and radio frequency admittance level-sensing device is connected with electrical control cubicles (10); In special dust excluding hood (7) diagonal, 4 rake angles are installed and rotate rapping apparatus (3); Special dust seperator (6) is arranged on special dust excluding hood (7); Revolving plow reclaimer (4) is in the middle of ash silo (8) with Z-type burying scraper (5); Electric control operation case (9) is connected with ground with electrical control cubicles (10).
2. removing machine according to claim 1, is characterized in that, the main body of High-speed Electric saw chain (1) comprises guide plate, chain, motor, lubrication oil can and electric-controlled switch; Electric-controlled switch is connected with electrical control cubicles (10), guide plate span 2000 ± 100mm, wide 300mm, thick 10mm, material 60Si
2mn steel plate.
3. removing machine according to claim 1, is characterized in that, special dust seperator (6) is bag dust collector.
4. removing machine according to claim 1, is characterized in that, rotating rapping apparatus (3) has 3 groups of rubber rapping bands, and adjustable angle scope is 20 °-35.5 °.
5. removing machine according to claim 1, is characterized in that, the wide 250mm in air channel of special dust excluding hood (7), grey chamber grating is arranged at bottom, and outer wall has observation glass hole.
6. removing machine according to claim 1, is characterized in that, stroke alarm switch (2) is Gray bus location, Gray bus position fixing system access electrical control cubicles (10).
Priority Applications (1)
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CN201520265654.7U CN204979464U (en) | 2015-04-28 | 2015-04-28 | Automatic dismouting machine of powdery material |
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CN201520265654.7U CN204979464U (en) | 2015-04-28 | 2015-04-28 | Automatic dismouting machine of powdery material |
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CN204979464U true CN204979464U (en) | 2016-01-20 |
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CN201520265654.7U Expired - Fee Related CN204979464U (en) | 2015-04-28 | 2015-04-28 | Automatic dismouting machine of powdery material |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104816862A (en) * | 2015-04-28 | 2015-08-05 | 北京首钢国际工程技术有限公司 | Automatic unpacking machine for powder material and application method thereof |
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2015
- 2015-04-28 CN CN201520265654.7U patent/CN204979464U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104816862A (en) * | 2015-04-28 | 2015-08-05 | 北京首钢国际工程技术有限公司 | Automatic unpacking machine for powder material and application method thereof |
CN104816862B (en) * | 2015-04-28 | 2017-01-18 | 北京首钢国际工程技术有限公司 | Automatic unpacking machine for powder material and application method thereof |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160120 Termination date: 20190428 |
|
CF01 | Termination of patent right due to non-payment of annual fee |