CN204975870U - Car silencer outer peripheral face welding machine - Google Patents
Car silencer outer peripheral face welding machine Download PDFInfo
- Publication number
- CN204975870U CN204975870U CN201520653588.0U CN201520653588U CN204975870U CN 204975870 U CN204975870 U CN 204975870U CN 201520653588 U CN201520653588 U CN 201520653588U CN 204975870 U CN204975870 U CN 204975870U
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- China
- Prior art keywords
- block
- silencer
- outer peripheral
- peripheral face
- fixedly connected
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Abstract
The utility model relates to a car silencer outer peripheral face welding machine, including workstation, closing device, friction drive arrangement, welding set, silencer pressure is tightly cliied to the effectual elasticity that resets that has utilized gravity, atmospheric pressure and extension spring of closing device to making the silencer not produce jump phenomenon at the welded in -process, preventing that silencer axial in the spin welding from shifting, make the silencer behind the outer peripheral face spin welding, welding quality has obtained effectual assurance. Friction drive arrangement utilizes frictional force and step motor's the effectual rotation of accomplishing the silencer of characteristic, has reached the purpose of 360 spin weldings of silencer outer peripheral face, and not only simple structure, convenient operation produce with use cost of maintenance lowerly moreover.
Description
Technical field
The present invention relates to a kind of automotive muffler process equipment, be specifically related to a kind of automotive muffler outer peripheral face bonding machine.
Background technology
Along with the development of modern society, the family having automobile gets more and more, and the demand of automobile is also more and more higher.Under different economic condition, the kinds of automobile of demand is also different.To do the silencer of one of automobile important spare part, because its outer peripheral face needs 360 ° of rotating welding, and the more than place of pad, so its processing welding technique also relative difficult.Compare many external Automobile Enterprises, a lot of domestic enterprise at present or buy external complete set of equipments, or adopts the mode of manpower, yields poorly down, quality is uneven, constrain the development of enterprise greatly and improve work and financial cost.Domestic license notification number is: CN203124993U, authorized announcement date is: the utility model patent on August 14th, 2013, disclose a kind of welder of passenger vehicle silencer, comprise base, automatic feed mechanism, interior girth welding clamp system, right end cap clamping mechanism, positioner, workbench and welding manipulator, in silencer during girth welding, interior girth welding clamp system steps up silencer cylinder, left end cap back-up block and right end cap clamping mechanism step up silencer cylinder, the interior circumferential weld of welding manipulator welding silencer and outer circumferential weld.Its complex structure, operates easy not, and its critical component such as clamp system, positioner structural member in the maintenance of normal use technology is not easily processed and replaces, and cost is all higher, for much domestic small business, many times and inapplicable.
Summary of the invention
The invention is intended to provide a kind of automotive muffler outer peripheral face bonding machine that can make automotive muffler silencer outer peripheral face 360 ° of rotating welding.
For solving above-mentioned purpose, there is provided following base case: automotive muffler outer peripheral face bonding machine comprises workbench, welder, hold down gag, friction drive device, described hold down gag comprises base, at least two are fixedly connected with block, at least two back-up blocks, at least two extension springs, at least two contiguous blocks, at least five support wheels, pressure-driven block, fixed support block, cylinder or hydraulic cylinder, describedly be fixedly connected with block and back-up block is fixedly mounted on base, bottom and the back-up block of contiguous block are movably hinged, extension spring is arranged between fixed support block and contiguous block, support wheel respectively be fixedly connected with block and contiguous block is movably hinged, pressure-driven block top movable is hinged with support wheel, middle part is hinged with the top movable of fixed support block, the piston rod of bottom and cylinder or hydraulic cylinder is movably hinged, the bottom of fixed support block is fixedly connected with workbench, the afterbody of cylinder or hydraulic cylinder is movably hinged on the table, described friction drive device comprises clicks mount pad, stepper motor, active friction wheel, motor mount is fixedly mounted on base, stepper motor is fixedly mounted on motor mount, and on the output shaft of stepper motor, the mode connected by key is provided with active friction wheel.
Adopt such scheme, after silencer being compressed by hold down gag, hold down gag effectively make use of gravity, atmospheric pressure and extension spring elastic force concentrate act on silencer, silencer is made not produce chattering in welding process, utilize stepper motor can realize less step angle rotation and control the welding process requirement of silencer in welding process, friction drive device utilizes the characteristic of frictional force and stepper motor effectively to complete the rotation of silencer, reaches the object of silencer outer peripheral face 360 ° of rotating welding.
Prioritization scheme one: as the further optimization to base case, the back-up block that described base is installed is processed with chute respectively with the bottom being fixedly connected with block, back-up block and contiguous block matched combined paired, and adopt the connected mode of foundation bolt to be connected on base, by the adjustment position of foundation bolt in chute, the position of supporting rollern is made to have adjustable, ensure that extension spring produces to offset in use in time also by the position adjusting foundation bolt, the state of extension spring to be corrected, the use that the life-span that improve spring also greatly facilitates.
Prioritization scheme two: as the further optimization to prioritization scheme one, support wheel and active friction wheel are provided with friction sleeve, support wheel is installed friction sleeve and can effectively be protected silencer surface injury-free, as a part for drive unit, active friction wheel in use must have wearing and tearing, and active friction wheel is connected by key with the output shaft of stepper motor, if in use often dismounting will certainly produce structure influence to friction drive device and operation inconvenience, and friction sleeve has been installed on active friction wheel, only need to change friction sleeve and just can carry out daily plant maintenance.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention;
Fig. 2 is the work structuring schematic diagram of the embodiment of the present invention;
Fig. 3 is the back-up block of hold down gag of the present invention and the scheme of installation being fixedly connected with block and base.
Detailed description of the invention
Below by detailed description of the invention, the present invention is further detailed explanation.It should be noted that at this, the explanation for these way of example understands the present invention for helping, but does not form limitation of the invention.
As shown in Figure 1, Figure 2 and Figure 3, base 1 is installed with 2 back-up blocks 2 and is fixedly connected with block 5 with 2, wherein, back-up block 2 is with to be fixedly connected with block 5 matched combined paired, and the mode adopting foundation bolt to connect is fixedly mounted on base 1, back-up block 2 be fixedly connected with the sliding tray 21 and 51 block 5 being all respectively arranged with and matching with foundation bolt, the object arranging this sliding tray is that hold down gag can adjust as required.Back-up block 2 is hinged with the lower removable of contiguous block 4, be respectively equipped with extension spring 3 to the small sircle hole coordinated being fixedly connected with in the middle part portion on block 5 and contiguous block 4, the two ends of extension spring 3 are caught on respectively and are arranged on and are fixedly connected with block 5 and are flexibly connected on the small sircle hole of block 4 middle part, ensure that extension spring 3 is in original state after installing.Support wheel 7 can adopt duroplasts material to process, also cast iron or steel can be adopted to process, but, by carrying out economic technique analysis to it, as preferred embodiment, the present embodiment adopts the support wheel of duroplasts material processing, because adopting duroplasts to compare other material has low price, be easy to the advantages such as processing, and the support wheel of duroplasts material processing can meet the requirement of silencer processing in the technical requirements such as structure stress.
The outer peripheral face of support wheel 7 is provided with friction sleeve 8, and friction sleeve 8 adopts flexible material, and the present embodiment adopts quality of rubber materials, because rubber is drawn materials conveniently, is easy to processing.The internal diameter of friction sleeve 8 is identical with the external diameter of friction pulley 7, and thickness is more than or equal to 5mm, and width is more than or equal to the width of friction pulley 7.
As depicted in figs. 1 and 2, in the technical scheme of the present embodiment, be arranged on be fixedly connected with block 5, contiguous block 4 and the support wheel 7 on pressure-driven block 10 and friction sleeve 8 all identical.By adjusting the link position of sliding tray and the foundation bolt be fixedly connected with on block 5 and back-up block 2, the tangent line of the rotation rail trace of the support wheel be fixedly connected with on block 5 and contiguous block 4 is adjusted on an axis.For pressure apparatus, after pressure actuated device installation, be movably articulated in the support wheel 7 in pressure-driven fast 10, two couple as shown in Figure 2 need be arranged on and be fixedly connected with between the combination that block 5 and contiguous block 4 form; After friction whirligig installation, also the needing of active friction wheel 17 is arranged on two couple as shown in Figure 2 and is fixedly connected with between the combination that block 5 and contiguous block 4 form.Be positioned at support wheel on pressure-driven block 10 and active friction wheel is installed without the need to symmetrical up and down, as one of the preferred version of the present embodiment, in the present embodiment scheme, the support wheel on pressure-driven block 10 and active friction wheel symmetry are installed, to a certain extent, when preventing because of silencer 9 radial force inequality, have the phenomenon moved axially once in a while.
As Fig. 1 with shown in 2, silencer 9 is placed horizontally on the support wheel be fixedly connected with on block 5 and contiguous block 4, gravitate, the support wheel be fixedly connected with on block 5 and contiguous block 4 relatively rotates, and be fixedly connected with block 5 and increase with the angle assembly that contiguous block 4 is formed, extension spring 3 is stretched, because the reaction force of extension spring 3, the angle being fixedly connected with block 5 and contiguous block 4 keeps fixing under the active force of silencer 9 and extension spring 3, and silencer 9 keeps fixing under the effect of support wheel 7.Because friction sleeve 8 belongs to quality of rubber materials, concerning the outer peripheral face of silencer 9, create good protected effect.Silencer 9 can produce downward displacement under gravity, and this displacement just in time can make silencer 9 press on the active friction wheel 17 of friction whirligig.The stepper motor 16 that the present embodiment adopts can choose the stepper motor of various step angle according to Production requirement, the present embodiment employing step angle is the direct current generator of 1.8 °, stepper motor just can be controlled by its corresponding supporting controller, at present, stepper motor is applied more and more extensive in many industrial circles.Rotated by the output shaft of vacant stepper motor 16, active friction wheel 17 is driven to rotate, active friction wheel is provided with active friction cover 18, active friction cover 18 cover has identical material with 8, because silencer 9 and the active friction on driving wheel 17 overlap the mutual rubbing action of 18, silencer 9 is improved with the coefficient of friction of active friction wheel 17, more be conducive to the rotation of silencer 9, silencer 9 also can carry out reversely rotating around axis with friction pulley, stepper motor turns a step angle that is 1.8 ° at every turn, active friction wheel 17 also can turn a step angle that is 1.8 °, and silencer 9 also can turn a step angle 1.8 °, thus, silencer 9 progressively can complete the circular motion around own axes.
As shown in Figure 2, the welder that the present invention adopts is welding equipment common on market, the bonding machine that the present embodiment is selected is that a set of consolidating to obtain board bonding machine, and the welding gun 11 of bonding machine is installed on the position of the outer peripheral face needs welding being placed in silencer 9 by the top of workbench 14.Silencer, under the effect of support wheel 7 and active friction wheel 17, around own axis, only needs to move axially welding gun, can complete the outer peripheral face 360 ° welding to silencer.
As shown in Figure 1, hold down gag includes extension spring 3, extension spring 3 not only can provide the counteractive support power to silencer, and to a certain extent, can by the decline displacement of adjustment silencer 9, the shown mechanism be made up of fixed support block 5 and contiguous block 4 etc. can meet the welding demand of the silencer of plurality of specifications.As shown in Figure 2, the mechanism be made up of pressure-driven block 10, fixed support block 12 and cylinder 13 etc. not only completes exerting pressure to silencer 9, prevent the outer peripheral face of silencer 9 because cause silencer 9 to rotate not with the contact force of active friction wheel 17, and ensure that silencer 9 does not produce chattering and causes welding to occur quality problems in rotation process.Friction drive device shown in Fig. 2, not only structure is simple, practical and convenient, and maintenance cost is very low, has important practical significance to production and maintenance.
Below by reference to the accompanying drawings the preferred embodiments of the disclosure and embodiment are elaborated, but the present invention is not limited to appeal embodiment and embodiment, in the ken that those skilled in the art possess, can also make a variety of changes without departing from the inventive concept of the premise.
Claims (3)
1. an automotive muffler outer peripheral face bonding machine, comprise workbench, welder, it is characterized in that: also comprise hold down gag, friction drive device, described hold down gag comprises base, at least two are fixedly connected with block, at least two back-up blocks, at least two extension springs, at least two contiguous blocks, at least five support wheels, pressure-driven block, fixed support block, cylinder or hydraulic cylinder, describedly be fixedly connected with block and back-up block is fixedly mounted on base, bottom and the back-up block of contiguous block are movably hinged, extension spring is arranged between fixed support block and contiguous block, support wheel respectively be fixedly connected with block and contiguous block is movably hinged, pressure-driven block top movable is hinged with support wheel, middle part is hinged with the top movable of fixed support block, the piston rod of bottom and cylinder or hydraulic cylinder is movably hinged, the bottom of fixed support block is fixedly connected with workbench, the afterbody of cylinder or hydraulic cylinder is movably hinged on the table, described friction drive device comprises clicks mount pad, stepper motor, active friction wheel, motor mount is fixedly mounted on base, stepper motor is fixedly mounted on motor mount, and on the output shaft of stepper motor, the mode connected by key is provided with active friction wheel.
2. automotive muffler outer peripheral face bonding machine according to claim 1, it is characterized in that: back-up block is processed with chute respectively with the bottom being fixedly connected with block, back-up block and contiguous block matched combined in pairs, and adopt the connected mode of foundation bolt to be connected on base.
3. automotive muffler outer peripheral face bonding machine according to claim 1, it is characterized in that: the outer peripheral face of described support wheel is provided with friction sleeve, active friction wheel outer peripheral face is provided with active friction cover.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520653588.0U CN204975870U (en) | 2015-08-27 | 2015-08-27 | Car silencer outer peripheral face welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520653588.0U CN204975870U (en) | 2015-08-27 | 2015-08-27 | Car silencer outer peripheral face welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204975870U true CN204975870U (en) | 2016-01-20 |
Family
ID=55110288
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520653588.0U Expired - Fee Related CN204975870U (en) | 2015-08-27 | 2015-08-27 | Car silencer outer peripheral face welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204975870U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105081660A (en) * | 2015-08-27 | 2015-11-25 | 重庆万斯金属特种成形有限公司 | Automobile silencer peripheral surface welding machine |
-
2015
- 2015-08-27 CN CN201520653588.0U patent/CN204975870U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105081660A (en) * | 2015-08-27 | 2015-11-25 | 重庆万斯金属特种成形有限公司 | Automobile silencer peripheral surface welding machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160120 Termination date: 20160827 |