CN204969414U - Marsh gas tobacco flue -curing house weight remote monitoring system - Google Patents

Marsh gas tobacco flue -curing house weight remote monitoring system Download PDF

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Publication number
CN204969414U
CN204969414U CN201520672540.4U CN201520672540U CN204969414U CN 204969414 U CN204969414 U CN 204969414U CN 201520672540 U CN201520672540 U CN 201520672540U CN 204969414 U CN204969414 U CN 204969414U
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China
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weight
montant
flue
data acquisition
weight data
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Expired - Fee Related
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CN201520672540.4U
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Chinese (zh)
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陈泽鹏
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China National Tobacco Corp Guangdong Branch
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China National Tobacco Corp Guangdong Branch
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Abstract

The utility model relates to a marsh gas tobacco flue -curing house weight remote monitoring system, tobacco flue -curing house including the hot -blast room that is equipped with heating device, be equipped with a flue -cured tobacco chamber who hangs the cigarette frame, through air intake and return air inlet formation circular flue, heating device connects the heat exchange tube between flue -cured tobacco chamber and the hot -blast room, heating device is marsh gas heating device, hang first montant, second montant and the horizontal horizontal pole that sets up that the cigarette frame includes vertical setting, be equipped with the joint portion of a plurality of joint horizontal poles on first montant, the second montant, weight monitoring system includes that a weight data gathers the component, the 2nd weight data gathers component, data radiated element and terminal, and a weight data gathers the component, the 2nd weight data gathers the component number of pass according to radiated element and terminal connection, a weight data gathers the component, the 2nd weight data gathers the component and installs respectively in the joint portion of first montant, second montant, and a weight data gathers the bottom surface contact of component, the 2nd weight data collection component and horizontal pole.

Description

A kind of biogas tobacco flue-curing house weight remote supervision system
Technical field
The utility model relates to tobacco leaf processing field, more specifically, relates to a kind of biogas tobacco flue-curing house weight remote supervision system.
Background technology
At tobacco manufacture field, after winning fresh tobacco leaves, generally tobacco leaf is placed in tobacco flue-curing house and carries out processed.The quality of this step of processed will directly have influence on the quality of the tobacco of manufacture.In order to accurate control can be carried out to this step, tight monitoring must be carried out to the situation of the temperature conditions in tobacco flue-curing house, humidity condition and tobacco leaf self when carrying out processed, and adjust according to the temperature in the situation pair of monitoring and the tight tobacco flue-curing house of dehydration process relation, humidity.And when judging whether processed completes, staff generally judges according to the color of tobacco leaf and weight.In prior art, staff can by installing camera and utilizing camera shooting tobacco leaf image to know the color regime of tobacco leaf in real time in tobacco flue-curing house, and knowing for tobacco leaf weight information, then rely on the mode of artificial patrol, the weight information of tobacco leaf in personnel's timing acquiring of namely arranging work tobacco flue-curing house.The monitoring inefficiency of this mode and waste human resources, therefore need to improve.
Utility model content
The utility model is the defect solving above prior art, provides a kind of biogas tobacco flue-curing house weight remote supervision system, uses the remote monitoring that this system can realize tobacco leaf weight, thus saves human resources.
For realizing above utility model object, the technical scheme of employing is:
A kind of biogas tobacco flue-curing house weight remote supervision system, described tobacco flue-curing house comprises the hot air chamber being provided with heater, the flue-cured tobacco room being provided with smoke hanging shelf, form cycle flue by air inlet and return air inlet between flue-cured tobacco room and hot air chamber, described heater connects heat exchanger tube; Described heater is biogas heater;
Described heater comprises methane-generating pit, the first gas pipeline, the second gas pipeline, flow-regulating components and heating element, heating element is arranged in hot air chamber, heating element is connected with heat exchanger tube, and methane-generating pit is connected with heating element by the first gas pipeline, flow-regulating components, the second gas pipeline;
Wherein smoke hanging shelf comprises the cross bar of vertical the first montant, the second montant and the horizontally set that arrange, and described first montant, the second montant are provided with the Access Division of multiple clamping cross bar;
Described weight remote supervision system comprises the first weight data acquisition elements, the second weight data acquisition elements, data transmission element and terminal, and described first weight data acquisition elements, the second weight data acquisition elements are connected with terminal by data transmission element; Described first weight data acquisition elements, the second weight data acquisition elements are arranged on the Access Division of the first montant, the second montant respectively, and the first weight data acquisition elements, the second weight data acquisition elements contact with the bottom surface of cross bar.
User is before use tobacco flue-curing house baking tobacco leaves, first take the weight of cross bar and the weight of cross bar is inputed to terminal, then tobacco leaf is hung on cross bar, and by the Access Division of the first montant, the second montant, cross bar is fixed on the first montant, the second montant, then open heater and tobacco leaf is toasted.
The specific works principle of the monitoring weight system that the utility model provides is as follows: the first weight data acquisition elements, the second weight data acquisition elements gather cross bar and hang over the total weight data of tobacco leaf on cross bar and this weight data is sent to terminal by data transmission element, show hanging over the weight data of tobacco leaf on cross bar after terminal deduction falls the weight of cross bar, user gets final product the weight data of Real-time Obtaining tobacco leaf, so detection system can realize the remote real-time monitoring to tobacco leaf weight according to terminal.
Preferably, described first weight data acquisition elements, the second weight data acquisition elements form one group of data acquisition element, and described monitoring system comprises multi-group data acquisition elements, and multi-group data acquisition elements is arranged in many group smoke hanging shelf respectively.In the concrete process implemented, because the baking situation of being heated of the tobacco leaf that each bar cross bar is placed is different, therefore its weight data and baking degree also also exist difference, therefore arrange separately that the weight data that one group of data acquisition element gathers is not concrete representative, in order to overcome this defect, user is when concrete enforcement, can by organizing smoke hanging shelf layout data acquisition elements respectively more, thus the weight data gathering many group smoke hanging shelf tobacco leaves comes for reference, so the weight data of monitoring system collection that the utility model provides has representative widely, the degree of accuracy of its monitoring is high.
Preferably, described first weight data acquisition elements, the second weight data acquisition elements include weight sensor and data handling component, weight sensor is arranged on the Access Division of the first montant, the second montant, weight sensor contacts with the bottom surface of cross bar, and weight sensor is connected with data transmission element by data handling component.Weight sensor is for gathering cross bar and hanging over the total weight signal of tobacco leaf on cross bar, and weight signal forms total weight data after data handling component process, and the total weight data formed is transferred to data transmission element by data handling component.
Preferably, described data handling component comprises digital to analog converter and signal amplifier, and the output of weight sensor is connected with data transmission element by signal amplifier, digital to analog converter.Signal amplifier is used for the weight signal of weight sensor collection to amplify, and digital to analog converter is used for carrying out number conversion to the weight signal be exaggerated, and forms weight data.
Preferably, described terminal comprises data reception component, control element and display, and the input of data reception component is connected with data transmission element, and the output of data reception component is connected with display by control element.Data reception component is for receiving total weight data and total weight data being transferred to control element, shown hanging over the weight data of tobacco leaf on cross bar by display after control element deduction falls the weight of cross bar, user can read the weight data of tobacco leaf on cross bar in real time according to display.
Preferably, described terminal also includes memory, and memory is connected with control element.The historical weight data that memory receives for storing data reception component, user, when historical weight data consulted by needs, can be adjusted memory-aided historical weight data by control element and be shown by display.
Preferably, described data transmission element, data reception component are wireless communication module, and data transmission element is connected with data reception component by wireless network.
Preferably, described wireless network is any one in GSM network, GPRS network, cdma network, EDGE network, EVDO network, WCDMA network, Wifi network.
Preferably, described terminal is smart mobile phone, panel computer or host computer.
Compared with prior art, the beneficial effects of the utility model are:
Without the need to the weight data of personnel's timing acquiring tobacco leaf of arranging work during the monitoring system using the utility model to provide, the monitoring system therefore using the utility model to provide can reach the object of saving human resources.Simultaneously when concrete enforcement, user can carry out Real-Time Monitoring by a station terminal to the tobacco leaf weight in multiple tobacco flue-curing house, and no matter the monitoring system that therefore the utility model provides is be obtained for raising in monitoring efficiency and monitoring accuracy.In addition, traditional monitoring weight mode needs staff constantly to pass in and out tobacco flue-curing house in implementation process, and turnover tobacco flue-curing house easily causes the heat losses in tobacco flue-curing house continually.And the monitoring system that the utility model provides, can automatically gather the weight data of tobacco leaf in tobacco flue-curing house and weight data is sent to terminal, user also can the weight of tobacco leaf in Real-Time Monitoring tobacco flue-curing house without the need to passing in and out tobacco flue-curing house, and its intelligence degree obtains and improves significantly.
Accompanying drawing explanation
Fig. 1 is the structural representation of tobacco flue-curing house.
Fig. 2 is the structural representation of smoke hanging shelf.
Fig. 3 is the axial section of the first montant.
Fig. 4 is the axial section of the second montant.
Fig. 5 is the structural representation of heater.
Fig. 6 is the scheme of installation of the first weight data acquisition elements on the first montant.
Fig. 7 is the scheme of installation of the second weight data acquisition elements on the second montant.
Fig. 8 is the structural representation of monitoring system.
Fig. 9 is the structural representation of the first weight data acquisition elements, the second weight data acquisition elements.
Figure 10 is the change procedure figure of the tobacco leaf weight data of a certain group of data acquisition element collection in the bake process of terminal demonstration.
Detailed description of the invention
Accompanying drawing, only for exemplary illustration, can not be interpreted as the restriction to this patent;
Below in conjunction with drawings and Examples, the utility model is further elaborated.
Embodiment 1
As Figure 1-4, a kind of liquefied petroleum gas tobacco flue-curing house, wherein, comprises the hot air chamber 2 being provided with heater 4, the flue-cured tobacco room 1 being provided with smoke hanging shelf 3, form cycle flue by air inlet 5 and return air inlet 6 between flue-cured tobacco room 1 and hot air chamber 2, heater 4 connects heat exchanger tube 7;
Hot air chamber 2 bottom is provided with the first blower fan 9 near air inlet 5, and the opposite position of bottom, flue-cured tobacco room 1 and the first blower fan 9 is provided with the second blower fan 91 to up-draught; Smoke hanging shelf 3 comprises vertical first montant 31, second montant 32 of setting, cross bar 33, first montant 31, second montant 32 of horizontally set is provided with the Access Division 311 of multiple clamping cross bar 33;
Heater 4 is biogas heater.
In the present embodiment, air inlet 5 aimed at by first blower fan 9, make hot blast blow to flue-cured tobacco room 1 from hot air chamber 2, and the sidewall bottom of flue-cured tobacco room 1 is located at by the second blower fan 91, make the hot blast blown out from the first blower fan 9 accelerate to rise in side-walls, then be back in hot air chamber 2 by return air inlet 6.
And the first montant 31, second montant 32 is provided with the Access Division 311 of multiple clamping cross bar, during use, tobacco leaf is fixedly hung on cross bar 33, and after being provided with Access Division 311, cross bar can be connected to the position of differing heights on montant, adapt to the requirement of different size and size tobacco leaf, made tobacco leaf drop on the ground after fixation.In addition, Height Adjustable owing to being provided with Access Division 311 rear transverse rod 33, make user hang tobacco leaf and collect tobacco leaf process in convenient, during as hung tobacco leaf, first cross bar 33 can be connected to the position meeting user's height, after fixedly mounting, then this cross bar 33 is adjusted to other height and position by instrument, the process collecting tobacco leaf is also similar.
In the present embodiment, be the inclined-plane of the first blower fan 9 wind direction far-end higher than near-end bottom flue-cured tobacco room 1.Access Division 311 is around being located at the first montant 31, second montant 32 circumferential exterior.Flue-cured tobacco room 1 sidewall is provided with moisture exhausting port 10.Moisture exhausting port 10 is provided with dehumidifier 11.
The design of flue-cured tobacco room 1 bottom bevel better can guide the rising of flue gas stream.Access Division 311 is more convenient around being located at when montant 31 circumferential exterior makes to install cross bar 33, can regulate the position of cross bar at any time.Along with the raising of baking efficiency, flue-cured tobacco room 1 arranges corresponding moisture exhausting port 10 and dehumidifier 11 can improve hydrofuge performance.
As shown in Figure 5, heater 4 comprises methane-generating pit 41, first gas pipeline 42, second gas pipeline 43, flow-regulating components 44 and heating element 45, heating element 45 is arranged in hot air chamber 2, heating element 45 is connected with heat exchanger tube 7, and methane-generating pit 41 is connected with heating element 45 by the first gas pipeline 42, flow-regulating components 44, second gas pipeline 43.
Operation principle: after heat exchanger tube 7 is heated, flue gas in hot air chamber 2 around heat exchanger tube 7 is heated, then the first blower fan 9 rotates the flue gas of rear formation negative pressuren zone attraction heating and enters into flue-cured tobacco room 1 by air inlet 5, under the guide functions on inclined-plane 8, flue gas rises fast, second blower fan 91 accelerates the rate of climb, tobacco leaf in smoke hanging shelf 3 is toasted, moisture in tobacco leaf is evaporated, moisture after vaporization is discharged by auxiliary moisture exhausting port 10, remaining flue gas is then got back to hot air chamber 2 by return air inlet 6 and is again heated by heat-transfer pipe 7, the steam of the non-emptying of part is also discharged by the moisture exhausting port (not shown) of hot air chamber simultaneously, then the flue gas heated again attract by negative pressuren zone, thus cycle flue is defined between hot air chamber 2 and flue-cured tobacco room 1, tobacco leaf is constantly toasted.Because the moisture exhausting port of auxiliary moisture exhausting port 10 and hot air chamber has discharged partial fume, therefore in hot air chamber, stably can supplement flue gas, make the exhaust gas volumn in tobacco flue-curing house and temperature can both keep stable.
For planting tobacco flue-curing house design therewith, the monitoring weight system that the utility model provides as shown in Figure 8, comprise the first weight data acquisition elements 101, second weight data acquisition elements 102, data transmission element and terminal, described first weight data acquisition elements 101, second weight data acquisition elements 102 is connected with terminal by data transmission element; As shown in Figure 6,7, described first weight data acquisition elements 101, second weight data acquisition elements 102 is arranged on the Access Division of the first montant 31, second montant 32 respectively, and the first weight data acquisition elements 101, second weight data acquisition elements 102 contacts with the bottom surface of cross bar 33.
User is before use tobacco flue-curing house baking tobacco leaves, first take the weight of cross bar 33 and the weight of cross bar 33 is inputed to terminal, then tobacco leaf is hung on cross bar 33, and by the Access Division of the first montant 31, second montant 32, cross bar 33 is fixed on the first montant 31, second montant 32, then open heater and tobacco leaf is toasted.
The specific works principle of the monitoring weight system that the utility model provides is as follows: the first weight data acquisition elements 101, second weight data acquisition elements 102 gathers cross bar 33 and hangs over the total weight data of tobacco leaf on cross bar 33 and this weight data is sent to terminal by data transmission element, after terminal deduction falls the weight of cross bar 33, the weight data hanging over tobacco leaf on cross bar 33 is shown, user gets final product the weight data of Real-time Obtaining tobacco leaf, so detection system can realize the remote real-time monitoring to tobacco leaf weight according to terminal.
Figure 10 is the change procedure figure of the tobacco leaf weight data of a certain group of data acquisition element collection in the bake process of terminal demonstration, described data acquisition is in the implementation process of tobacco leaf three-phase-drying for tobacco technique, described tobacco leaf three-phase-drying for tobacco technique comprises three phases, be respectively perform successively yellowing stage, fixation stage and dry muscle stage.The initial weight of tobacco leaf is 15kg, after baking starts, because the temperature in yellowing stage tobacco flue-curing house is lower, be about 25 DEG C ~ 38 DEG C, and therefore not serious in the cases of dehydration of yellowing stage tobacco leaf, its dewatering speed is comparatively mild.Along with baking enters the fixation stage, the temperature in tobacco flue-curing house raises gradually, rises to 54 DEG C by 38 DEG C, and now the dewatering speed of tobacco leaf obtains quickening, and due to the water content of tobacco leaf comparatively large, so the dehydrating amount in fixation stage is maximum in three phases.When baking enters the dry muscle stage, seldom, even if the temperature therefore in tobacco flue-curing house rises to from 54 DEG C and is stabilized in 68 DEG C, the dewatering speed of tobacco leaf is also comparatively slow, and dehydrating amount is also little for now remaining in tobacco leaf moisture content.After completing this step of processed, the weight of tobacco leaf is 10% ~ 20% of initial weight, and as shown in Figure 10, the tobacco leaf weight after processed is about 2kg.
In the present embodiment, the first weight data acquisition elements 101, second weight data acquisition elements 102 forms one group of data acquisition element, and described monitoring system comprises multi-group data acquisition elements, and multi-group data acquisition elements is arranged in many group smoke hanging shelf 3 respectively.In the concrete process implemented, because the baking situation of being heated of the tobacco leaf that each bar cross bar 33 is placed is different, therefore its weight data and baking degree also also exist difference, therefore arrange separately that the weight data that one group of data acquisition element gathers is not concrete representative, in order to overcome this defect, user is when concrete enforcement, can by organizing smoke hanging shelf 3 layout data acquisition elements respectively more, thus the weight data gathering many group smoke hanging shelf 3 tobacco leaves comes for reference, so the weight data of monitoring system collection that the utility model provides has representative widely, the degree of accuracy of its monitoring is high.
In the present embodiment, as shown in Figure 9, first weight data acquisition elements 101, second weight data acquisition elements 102 includes weight sensor and data handling component, and weight sensor contacts with the bottom surface of cross bar 33, and weight sensor is connected with data transmission element by data handling component.Weight sensor is for gathering cross bar 33 and hanging over the weight signal that on cross bar 33, tobacco leaf is total, and weight signal forms total weight data after data handling component process, and the total weight data formed is transferred to data transmission element by data handling component.Wherein data handling component comprises digital to analog converter and signal amplifier, and the output of weight sensor is connected with data transmission element by signal amplifier, digital to analog converter.Signal amplifier is used for the weight signal of weight sensor collection to amplify, and digital to analog converter is used for carrying out number conversion to the weight signal be exaggerated, and forms weight data.
In the present embodiment, as shown in Figure 8, terminal comprises data reception component, control element and display, and the input of data reception component is connected with data transmission element, and the output of data reception component is connected with display by control element.Data reception component is for receiving total weight data and total weight data being transferred to control element, shown by display by the weight data hanging over tobacco leaf on cross bar 33 after control element deduction falls the weight of cross bar 33, user can read the weight data of tobacco leaf on cross bar 33 in real time according to display.In concrete implementation process, terminal also includes memory, and memory is connected with control element.The historical weight data that memory receives for storing data reception component, user, when historical weight data consulted by needs, can be adjusted memory-aided historical weight data by control element and be shown by display.
In the present embodiment, data transmission element, data reception component are wireless communication module, and data transmission element is connected with data reception component by wireless network.Wireless network is any one in GSM network, GPRS network, cdma network, EDGE network, EVDO network, WCDMA network, Wifi network.
Without the need to the weight data of personnel's timing acquiring tobacco leaf of arranging work during the monitoring system using the utility model to provide, the monitoring system therefore using the utility model to provide can reach the object of saving human resources.Simultaneously when concrete enforcement, user can carry out Real-Time Monitoring by a station terminal to the tobacco leaf weight in multiple tobacco flue-curing house, and no matter the monitoring system that therefore the utility model provides is be obtained for raising in monitoring efficiency and monitoring accuracy.In addition, traditional monitoring weight mode needs staff constantly to pass in and out tobacco flue-curing house in implementation process, and turnover tobacco flue-curing house easily causes the heat losses in tobacco flue-curing house continually.And the monitoring system that the utility model provides, can automatically gather the weight data of tobacco leaf in tobacco flue-curing house and weight data is sent to terminal, user also can the weight of tobacco leaf in Real-Time Monitoring tobacco flue-curing house without the need to passing in and out tobacco flue-curing house, and its intelligence degree obtains and improves significantly.
Obviously, above-described embodiment of the present utility model is only for the utility model example is clearly described, and is not the restriction to embodiment of the present utility model.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here exhaustive without the need to also giving all embodiments.All do within spirit of the present utility model and principle any amendment, equivalent to replace and improvement etc., within the protection domain that all should be included in the utility model claim.

Claims (9)

1. a biogas tobacco flue-curing house weight remote supervision system, described tobacco flue-curing house comprises the hot air chamber being provided with heater, the flue-cured tobacco room being provided with smoke hanging shelf, form cycle flue by air inlet and return air inlet between flue-cured tobacco room and hot air chamber, described heater connects heat exchanger tube; Described heater is biogas heater;
Described heater comprises methane-generating pit, the first gas pipeline, the second gas pipeline, flow-regulating components and heating element, heating element is arranged in hot air chamber, heating element is connected with heat exchanger tube, and methane-generating pit is connected with heating element by the first gas pipeline, flow-regulating components, the second gas pipeline;
Wherein smoke hanging shelf comprises the cross bar of vertical the first montant, the second montant and the horizontally set that arrange, and described first montant, the second montant are provided with the Access Division of multiple clamping cross bar;
It is characterized in that: described weight remote supervision system comprises the first weight data acquisition elements, the second weight data acquisition elements, data transmission element and terminal, described first weight data acquisition elements, the second weight data acquisition elements are connected with terminal by data transmission element; Described first weight data acquisition elements, the second weight data acquisition elements are arranged on the Access Division of the first montant, the second montant respectively, and the first weight data acquisition elements, the second weight data acquisition elements contact with the bottom surface of cross bar.
2. biogas tobacco flue-curing house weight remote supervision system according to claim 1, it is characterized in that: described first weight data acquisition elements, the second weight data acquisition elements form one group of data acquisition element, described monitoring system comprises multi-group data acquisition elements, and multi-group data acquisition elements is arranged in many group smoke hanging shelf respectively.
3. biogas tobacco flue-curing house weight remote supervision system according to claim 2, it is characterized in that: described first weight data acquisition elements, the second weight data acquisition elements include weight sensor and data handling component, weight sensor is arranged on the Access Division of the first montant, the second montant, weight sensor contacts with the bottom surface of cross bar, and weight sensor is connected with data transmission element by data handling component.
4. biogas tobacco flue-curing house weight remote supervision system according to claim 3, it is characterized in that: described data handling component comprises digital to analog converter and signal amplifier, the output of weight sensor is connected with data transmission element by signal amplifier, digital to analog converter.
5. biogas tobacco flue-curing house weight remote supervision system according to claim 2, it is characterized in that: described terminal comprises data reception component, control element and display, the input of data reception component is connected with data transmission element, and the output of data reception component is connected with display by control element.
6. biogas tobacco flue-curing house weight remote supervision system according to claim 5, is characterized in that: described terminal also includes memory, and memory is connected with control element.
7. biogas tobacco flue-curing house weight remote supervision system according to claim 5, is characterized in that: described data transmission element, data reception component are wireless communication module, and data transmission element is connected with data reception component by wireless network.
8. biogas tobacco flue-curing house weight remote supervision system according to claim 7, is characterized in that: described wireless network is any one in GSM network, GPRS network, cdma network, EDGE network, EVDO network, WCDMA network, Wifi network.
9. the biogas tobacco flue-curing house weight remote supervision system according to any one of claim 1 ~ 8, is characterized in that: described terminal is smart mobile phone, panel computer or host computer.
CN201520672540.4U 2015-08-31 2015-08-31 Marsh gas tobacco flue -curing house weight remote monitoring system Expired - Fee Related CN204969414U (en)

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CN201520672540.4U CN204969414U (en) 2015-08-31 2015-08-31 Marsh gas tobacco flue -curing house weight remote monitoring system

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Application Number Priority Date Filing Date Title
CN201520672540.4U CN204969414U (en) 2015-08-31 2015-08-31 Marsh gas tobacco flue -curing house weight remote monitoring system

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CN204969414U true CN204969414U (en) 2016-01-20

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Termination date: 20160831