CN204967578U - Reduce PMSM torque ripple's rotor structure - Google Patents
Reduce PMSM torque ripple's rotor structure Download PDFInfo
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- CN204967578U CN204967578U CN201520739262.XU CN201520739262U CN204967578U CN 204967578 U CN204967578 U CN 204967578U CN 201520739262 U CN201520739262 U CN 201520739262U CN 204967578 U CN204967578 U CN 204967578U
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- 230000001360 synchronised effect Effects 0.000 claims description 23
- 238000002955 isolation Methods 0.000 claims description 16
- 238000003491 array Methods 0.000 claims 1
- 230000004907 flux Effects 0.000 abstract description 6
- 230000002093 peripheral effect Effects 0.000 abstract description 3
- 230000004888 barrier function Effects 0.000 abstract 3
- 239000013585 weight reducing agent Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229910001172 neodymium magnet Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 230000005347 demagnetization Effects 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及一种永磁同步电机转子,特别是一种降低永磁同步电机转矩波动的转子结构。 The utility model relates to a permanent magnet synchronous motor rotor, in particular to a rotor structure for reducing the torque fluctuation of the permanent magnet synchronous motor.
背景技术 Background technique
永磁同步电机具有高效率、高输出转矩、高功率密度以及良好的的动态性能,在汽车工业中得到广泛应用。由于内置式永磁电机的永磁体埋在转子铁芯里面,在弱磁运行时使其具有退磁的防护作用,所以内置式永磁电机比表贴式永磁电机不易退磁。同时由于内置式永磁电机d轴电感大于表贴式永磁机,且d轴电感小于q轴电感,具有磁阻转矩,所以其具有更宽的恒功率范围和优良的弱磁扩速能力,非常适用于启动、低速或爬坡时输出大转矩,在高速时输出大功率,以及宽调速范围、高可靠性的车辆环境中。 Permanent magnet synchronous motor has high efficiency, high output torque, high power density and good dynamic performance, and is widely used in the automobile industry. Since the permanent magnet of the built-in permanent magnet motor is buried in the rotor core, it has a protective effect against demagnetization during weak magnetic operation, so the built-in permanent magnet motor is less likely to demagnetize than the surface-mounted permanent magnet motor. At the same time, because the d-axis inductance of the built-in permanent magnet motor is larger than that of the surface-mounted permanent magnet motor, and the d-axis inductance is smaller than the q-axis inductance, it has reluctance torque, so it has a wider constant power range and excellent weak magnetic speed expansion capability , very suitable for high torque output at low speed or climbing, high power output at high speed, wide speed range and high reliability vehicle environment.
汽车行驶平顺性是衡量汽车整体性能一个重要指标,若汽车行驶平顺性不佳,乘员会同车身振动引起疲劳和不舒服的感觉。因此在理想情况下,为产生恒定的电磁转矩,永磁同步电机的电动势要求为正弦波,但内置式永磁同步电动机由于磁路不对称,造成励磁磁场波形畸变严重,从而导致电机转矩波动过大,严重影响汽车行驶平顺性。如何降低内置式永磁同步电机转矩波动,成为当下研究的热点,CN103560636A公开了一种降低电动汽车用永磁电机转矩波动的方法,但其是利用控制定子齿的齿边缘厚度的方法降低电机的转矩波动,本申请着力于改变转子结构以降低电机的转矩波动。 The ride comfort of a car is an important indicator to measure the overall performance of the car. If the ride comfort of the car is not good, the occupants will vibrate with the body and cause fatigue and discomfort. Therefore, under ideal conditions, in order to generate a constant electromagnetic torque, the electromotive force of the permanent magnet synchronous motor is required to be a sine wave. However, due to the asymmetry of the magnetic circuit of the built-in permanent magnet synchronous motor, the waveform of the excitation magnetic field is seriously distorted, resulting in the motor torque If the fluctuation is too large, it will seriously affect the ride comfort of the car. How to reduce the torque fluctuation of the built-in permanent magnet synchronous motor has become a hot spot of current research. CN103560636A discloses a method for reducing the torque fluctuation of the permanent magnet motor for electric vehicles, but it is to reduce the torque fluctuation by controlling the tooth edge thickness of the stator teeth. The torque fluctuation of the motor, this application focuses on changing the rotor structure to reduce the torque fluctuation of the motor.
发明内容 Contents of the invention
本实用新型的目的是为了提供一种在额定输出转矩不变情况下的降低永磁同步电机转矩波动的转子结构,结构简单、使用可靠。 The purpose of the utility model is to provide a rotor structure for reducing the torque fluctuation of the permanent magnet synchronous motor under the condition of constant rated output torque, which is simple in structure and reliable in use.
本实用新型的技术方案是: The technical scheme of the utility model is:
一种降低永磁同步电机转矩波动的转子结构,包括转子和沿转子周向均匀内置于转子中的复数个磁极对,其特征在于:每个磁极对由两块极性相同的永磁体组成且两块永磁体对称排列呈V字形,相邻的磁极对的极性相反,所述转子对应永磁体的位置开设有永磁体槽,所述转子对应永磁体槽两端位置开设其与相通的空气隔磁槽,同一对磁极的靠近V字形底部的两个空气隔磁槽之间形成隔磁桥且隔磁桥两侧面平行,靠近V字形开口侧的空气隔磁槽的顶部与相对应的转子外周面平行,所述转子对应每个磁极对与转子轴之间的位置开设有小减重孔,所述转子对应两个小减重孔之间的位置开设有大减重孔,所述大、小减重孔分别以转子轴为中心对称分布。 A rotor structure for reducing the torque fluctuation of a permanent magnet synchronous motor, including a rotor and a plurality of magnetic pole pairs uniformly built into the rotor along the circumferential direction of the rotor, characterized in that each magnetic pole pair is composed of two permanent magnets with the same polarity And the two permanent magnets are symmetrically arranged in a V shape, and the polarities of the adjacent pairs of magnetic poles are opposite. Air magnetic isolation slots, a magnetic isolation bridge is formed between two air magnetic isolation slots near the V-shaped bottom of the same pair of magnetic poles, and the two sides of the magnetic isolation bridges are parallel, and the top of the air magnetic isolation slots near the V-shaped opening side and the corresponding The outer peripheral surface of the rotor is parallel, and the rotor is provided with a small weight-reducing hole corresponding to the position between each magnetic pole pair and the rotor shaft, and the rotor is provided with a large weight-reducing hole corresponding to the position between the two small weight-reducing holes. The large and small lightening holes are symmetrically distributed around the rotor shaft.
上述的降低永磁同步电机转矩波动的转子结构,所述小减重孔为圆孔,且其圆心与对应的磁极对的对称中心线重合。 In the above-mentioned rotor structure for reducing the torque fluctuation of the permanent magnet synchronous motor, the small weight-reducing hole is a circular hole, and the center of the circle coincides with the symmetrical center line of the corresponding magnetic pole pair.
上述的降低永磁同步电机转矩波动的转子结构,所述大减重孔的对称中心线与相邻的两个磁极对的对称中心线重合。 In the above-mentioned rotor structure for reducing torque fluctuations of permanent magnet synchronous motors, the center line of symmetry of the large weight-reducing hole coincides with the center line of symmetry of two adjacent magnetic pole pairs.
上述的降低永磁同步电机转矩波动的转子结构,所述永磁体槽边沿另设有尾部定位沟槽。 In the above-mentioned rotor structure for reducing the torque fluctuation of the permanent magnet synchronous motor, the edge of the permanent magnet slot is additionally provided with a tail positioning groove.
上述的降低永磁同步电机转矩波动的转子结构,同一对磁极的两块永磁体的夹角为124°-126°。 In the above-mentioned rotor structure for reducing the torque fluctuation of the permanent magnet synchronous motor, the angle between the two permanent magnets of the same pair of magnetic poles is 124°-126°.
上述的降低永磁同步电机转矩波动的转子结构,所述永磁体为尺寸一致的矩形钕铁硼磁块。 In the above-mentioned rotor structure for reducing the torque fluctuation of the permanent magnet synchronous motor, the permanent magnets are rectangular NdFeB magnetic blocks with the same size.
本实用新型的有益效果是:永磁同步电机运行时,次数相同的感应电动势和电流谐波作用后产生平均转矩,不同次数谐波电动势和电流作用产生脉动谐波转矩,从而产生机械和电磁噪声,影响电机平稳运行和可靠性。本申请所述的转子结构采用内置径向式磁路结构,保持了传统内置式永磁电机由磁路不对称产生磁阻转矩以提高电动机过载能力和功率密度能力,同时在保证气隙磁密大小不变的情况下,通过设置减重孔及改进空气隔磁槽来优化磁路,使气隙磁密波形畸变率减小,减小电机转矩波动。其中,减重孔的布局设计,在保证转子强度的情况下,一方面减小了转子的转动惯量,提高了控制精度,另一方面减少漏磁,使磁路分布合理,减少磁密谐波含量。 The beneficial effects of the utility model are: when the permanent magnet synchronous motor is running, the induced electromotive force of the same order and the current harmonic will produce an average torque, and the harmonic electromotive force and current of different orders will produce a pulsating harmonic torque, thereby generating mechanical and Electromagnetic noise affects the smooth operation and reliability of the motor. The rotor structure described in this application adopts a built-in radial magnetic circuit structure, which maintains the reluctance torque generated by the asymmetrical magnetic circuit of the traditional built-in permanent magnet motor to improve the overload capacity and power density of the motor, while ensuring the air-gap magnetic Under the condition that the density remains unchanged, the magnetic circuit is optimized by setting weight-reducing holes and improving the air isolation groove, so that the distortion rate of the air-gap magnetic density waveform is reduced, and the torque fluctuation of the motor is reduced. Among them, the layout design of the weight-reducing holes, under the condition of ensuring the strength of the rotor, on the one hand reduces the moment of inertia of the rotor and improves the control accuracy, on the other hand reduces the leakage flux, makes the magnetic circuit distribution reasonable, and reduces the flux density harmonic content.
附图说明 Description of drawings
图1是本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;
图2是采用本申请转子结构与未采用本申请转子结构的电机气隙磁密波形的比较示意图; Fig. 2 is a schematic diagram comparing air-gap flux density waveforms of motors adopting the rotor structure of the present application and not adopting the rotor structure of the present application;
图3是采用本申请转子结构与未采用本申请转子结构的空载反电动势谐波分析的比较示意图。 Fig. 3 is a schematic diagram comparing the no-load back electromotive force harmonic analysis using the rotor structure of the present application and not using the rotor structure of the present application.
图中:1.转子、2.永磁体、3.永磁体槽、4.空气隔磁槽、5.隔磁桥、6.转子轴、7.小减重孔、8.大减重孔、9.尾部定位沟槽。 In the figure: 1. Rotor, 2. Permanent magnet, 3. Permanent magnet slot, 4. Air isolation slot, 5. Magnetic isolation bridge, 6. Rotor shaft, 7. Small weight reduction hole, 8. Large weight reduction hole, 9. Tail positioning groove.
具体实施方式 detailed description
如图1所示,该降低永磁同步电机转矩波动的转子结构,包括转子1和沿转子1周向均匀内置于转子1中的复数个磁极对,每个磁极对由两块极性相同的永磁体2组成且两块永磁体2对称排列呈V字形,同一对磁极的两块永磁体2的夹角为124°-126°。相邻的磁极对的极性相反,所述转子1对应永磁体2的位置开设有永磁体槽3,所述转子1对应永磁体槽3两端位置开设其与相通的空气隔磁槽4,同一对磁极的靠近V字形底部的两个空气隔磁槽4之间形成隔磁桥5且隔磁桥5两侧面平行,靠近V字形开口侧的空气隔磁槽4的顶部与相对应的转子1外周面平行,所述转子1对应每个磁极对与转子轴6之间的位置开设有小减重孔7,所述转子1对应两个小减重孔7之间的位置开设有大减重孔8,所述大、小减重孔8、7分别以转子轴6为中心对称分布。所述小减重孔7为圆孔,且其圆心与对应的磁极对的对称中心线重合。所述大减重孔8的对称中心线与相邻的两个磁极对的对称中心线重合。所述永磁体槽3边沿另设有尾部定位沟槽9。本实施例中,所述永磁体2为尺寸一致的矩形钕铁硼磁块,同一对磁极的两块永磁体2的夹角为126°。 As shown in Figure 1, the rotor structure for reducing the torque fluctuation of the permanent magnet synchronous motor includes a rotor 1 and a plurality of magnetic pole pairs uniformly built in the rotor 1 along the circumferential direction of the rotor 1, and each magnetic pole pair is composed of two pieces with the same polarity Composed of permanent magnets 2 and two permanent magnets 2 are symmetrically arranged in a V shape, and the angle between the two permanent magnets 2 of the same pair of magnetic poles is 124°-126°. The polarities of adjacent magnetic pole pairs are opposite, and the position corresponding to the permanent magnet 2 of the rotor 1 is provided with a permanent magnet slot 3, and the position of the two ends of the rotor 1 corresponding to the permanent magnet slot 3 is provided with an air isolation slot 4 communicating with it, A magnetic isolation bridge 5 is formed between the two air magnetic isolation slots 4 near the V-shaped bottom of the same pair of magnetic poles, and the two sides of the magnetic isolation bridge 5 are parallel, and the top of the air magnetic isolation slot 4 near the V-shaped opening side is connected to the corresponding rotor. 1 The outer peripheral surface is parallel, the rotor 1 is provided with a small weight reduction hole 7 corresponding to the position between each magnetic pole pair and the rotor shaft 6, and the rotor 1 is provided with a large weight reduction hole 7 corresponding to the position between the two small weight reduction holes 7 The heavy holes 8, the large and small lightening holes 8, 7 are respectively symmetrically distributed around the rotor shaft 6. The small lightening hole 7 is a circular hole, and its center coincides with the symmetrical center line of the corresponding magnetic pole pair. The centerline of symmetry of the large lightening hole 8 coincides with the centerline of symmetry of two adjacent magnetic pole pairs. The edge of the permanent magnet slot 3 is additionally provided with a tail positioning groove 9 . In this embodiment, the permanent magnets 2 are rectangular NdFeB magnets with the same size, and the angle between the two permanent magnets 2 of the same pair of magnetic poles is 126°.
本申请的转子结构优化后相对未采用本申请的转子结构的永磁同步电动机恒转矩区间最小转矩波动由原来9%减小到2.5%,恒功率区间的最大转矩波动由原来的50%减小到14%。电机性能中转矩波动得到有效抑制,使电机品质大幅度提高,能有效提高电机综合性能,实现永磁同步电机低转矩波动、平稳运行,参见图2、图3。 After the rotor structure of the present application is optimized, the minimum torque fluctuation in the constant torque range of the permanent magnet synchronous motor that does not adopt the rotor structure of the present application is reduced from the original 9% to 2.5%, and the maximum torque fluctuation in the constant power range is reduced from the original 50%. % reduced to 14%. The torque fluctuation in the motor performance is effectively suppressed, which greatly improves the quality of the motor, effectively improves the overall performance of the motor, and realizes low torque fluctuation and stable operation of the permanent magnet synchronous motor, see Figure 2 and Figure 3.
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CN106451858A (en) * | 2016-12-16 | 2017-02-22 | 合肥巨动力系统有限公司 | Light-weight motor rotor iron core and design method of lightening hole thereof |
CN106787318A (en) * | 2016-12-28 | 2017-05-31 | 卧龙电气集团股份有限公司 | Permagnetic synchronous motor p-m rotor punching and permagnetic synchronous motor |
CN106787317A (en) * | 2016-12-22 | 2017-05-31 | 温岭市九洲电机制造有限公司 | A kind of punching of permanent magnet machine rotor |
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