CN204961427U - High -speed hydraulic pressure vibratory impulse device of heavy load - Google Patents

High -speed hydraulic pressure vibratory impulse device of heavy load Download PDF

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Publication number
CN204961427U
CN204961427U CN201520708020.4U CN201520708020U CN204961427U CN 204961427 U CN204961427 U CN 204961427U CN 201520708020 U CN201520708020 U CN 201520708020U CN 204961427 U CN204961427 U CN 204961427U
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China
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valve
oil
control valve
high pressure
jar
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CN201520708020.4U
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Chinese (zh)
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沈莹杰
蔡勇
方辉
刘硕
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Zhoushan Ocean Research Center of ZJU
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Zhoushan Ocean Research Center of ZJU
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Abstract

The utility model discloses a high -speed hydraulic pressure vibratory impulse system of heavy load. The device is by singly going out pole pneumatic cylinder, control valve, high pressure benefit fuel tap, diverter valve, energy storage ware, overflow valve, and main elements such as differential type hydraulic pressure swing jar and switching -over valve constitute. The control valve oil -out is connected with the no pole chamber that singly goes out the pole jar, and the oil inlet is connected with the energy storage ware. The oil -out of high pressure benefit fuel tap is connected with the no pole chamber that singly goes out the pole jar, and the oil inlet is connected with high -pressure oil circuit. The oil -out and the pole chamber that has that singly goes out the pole jar of diverter valve are connected, and the oil inlet is connected with high -pressure oil circuit. It is integrated integrative that the fuel tap is mended with control valve and high pressure by this system, and the case is connected with differential type hydraulic pressure swing jar, by hydraulic pressure swing jar direct drive. Differential type hydraulic pressure swing jar and a switching -over valve link to each other, messenger's swing jar one end normal open voltol oil, and the other end switches continuously with voltol oil and oil tank respectively through the switching -over valve, form differential swing drive main control valve case. The utility model discloses punching press speed is high, and punching press nominal power is big, easy operation safety.

Description

A kind of heavily loaded high-speed hydraulic vibration impact device
Technical field
The utility model relates to a kind of heavily loaded high-speed hydraulic vibration impact device.
Background technique
Hydraulic vibration technology is started late in China's research.China from the sixties in 20th century development and Application in the hydraulic vibration device of mining, pavement breaking etc.Since the nineties in 20th century, Domestic Scientific Research personnel have carried out large quantity research to hydraulic vibration impact system, and achieve numerous achievements, wherein, with colleges and universities such as Zhejiang University, University On The Mountain Of Swallows, Southeast China University, Institutes Of Technology Of Taiyuan for Typical Representative in fields such as metallurgy, casting, machinings.But, due to present stage high frequency servo valve or the Power Limitation of the core parts such as high-speed switch valve, current hydraulic vibration impact system mostly is small-power output unit, cannot meet the performance requirement such as " heavy duty ", " large stroke ", " at a high speed " of modern industry to vibration impact device.
Summary of the invention
The purpose of this utility model is that the existing hydraulic vibration impact system drawing velocity of solution is slow, punching press nominal pressure is little, and the technical problem that energy loss is large.
For solving the problems of the technologies described above, the technical solution adopted in the utility model is:
The utility model comprises asymmetric servo cylinder, control valve, high pressure Fill valve, switching valve, accumulator, relief valve, differential type hydraulic swing cylinder, selector valve, main control valve spool and high pressure oil pump, control valve oil outlet is connected with the rodless cavity of asymmetric servo cylinder, and filler opening is connected with relief valve, accumulator respectively; The oil outlet of high pressure Fill valve is connected with the rodless cavity of asymmetric servo cylinder, and filler opening is connected with high-pressure oil passage; The oil outlet of switching valve is connected with the rod chamber of asymmetric servo cylinder, and filler opening is connected with high-pressure oil passage; Control valve and high pressure Fill valve integrated, its spool is main control valve spool, and main control valve spool is connected with differential type hydraulic swing cylinder, by differential type hydraulic swing cylinder Direct driver; Differential type hydraulic swing cylinder is connected with selector valve, makes swing cylinder one end normal open high pressure oil, and the other end is switched by selector valve and is connected with high pressure oil, fuel tank respectively, forms differential swing to drive main control valve spool.
The utility model drawing velocity is high, and punching press nominal pressure is large, safety simple to operate, and working efficiency is high, energy loss is less.
Accompanying drawing explanation
The structural representation of Fig. 1 heavy duty high-speed hydraulic vibration impact device;
The structural representation of Fig. 2 swing hydraulic pressure cylinder;
The Control timing sequence figure of Fig. 3 mandatory assignment.
Embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail:
As depicted in figs. 1 and 2, the present embodiment by asymmetric servo cylinder 1, control valve 6, high pressure Fill valve 7, switching valve 2, accumulator 11, relief valve 3,12, differential type hydraulic swing cylinder 9, selector valve 8, the primary component such as high pressure oil pump 4 and motor 5 form.Control valve 6 oil outlet is connected with the rodless cavity of single rod cylinder 1, and filler opening is connected with accumulator 11.The oil outlet of high pressure Fill valve 7 is connected with the rodless cavity of single rod cylinder 1, and filler opening is connected with high-pressure oil passage.The oil outlet of switching valve 2 is connected with the rod chamber of single rod cylinder 1, and filler opening is connected with high-pressure oil passage.In specific implementation process by control valve 6 and high pressure Fill valve 7 integrated, spool 10 is connected with differential type hydraulic swing cylinder 9, by swing cylinder 9 Direct driver.Differential type hydraulic swing cylinder 9 is connected with a selector valve 8, makes swing cylinder 9 one end normal open high pressure oil, and the other end is switched by selector valve 8 and is connected with fuel tank with high pressure oil respectively, forms differential wobble drive main control valve spool 10.
This device adopts mandatory assignment formula oil hydraulic circuit, and main control valve is that its spool 10 is by differential type hydraulic tilt cylinder 9 Direct driver by control valve 6 and the integrated high speed rotary valve of high pressure Fill valve 7.Control the folding of main control valve according to mandatory assignment Control timing sequence, oil hydraulic cylinder F.F. when low year, carries out fuel feeding as low pressure source by control valve 6 by accumulator 11, reduces system power.During heavy duty punching press, high pressure Fill valve 7 provides high pressure oil, and make the fluid in oil hydraulic cylinder 1 rodless cavity be pressurized to the pressure of high pressure fuel source, this working method reduces the flow of high-voltage oil liquid, reduce further system power.During rewind, switching valve 2 is opened to be provided high pressure oil and the fluid of oil hydraulic cylinder 1 rodless cavity is pressed into accumulator 11 energy storage by control valve 6, and unnecessary fluid through relief valve 12 oil sump tank, thus greatly reduces system power.Main control valve and switching valve are all integrated on oil hydraulic cylinder 1, further increase system responses.Control valve 6 and high pressure Fill valve 7 integrated, form main control valve valve body, driven, avoid between each control valve and occur signal delay by same spool 10, make before high pressure Fill valve 7 opens, control valve 6 shuts completely.
Swing hydraulic pressure cylinder 9 is controlled by a two-bit triplet selector valve 8, forms differential Direct driver main control valve spool 10, improves power and the response frequency of main control valve.When selector valve 8 is operated in left position, swing cylinder 9 is in differential type working state, and make the left cavity area of swing cylinder 9 be greater than right cavity area by design, then swing cylinder is to right rotation, drive main control valve spool 10 to open (or closedown) valve port, and make main control valve remain on this working state; When selector valve 8 is operated in right position, the right chamber of swing cylinder 9 connects high pressure, left chamber connected tank, then swing cylinder 9 is to anticlockwise, drives main control valve spool 10 to close (or opening) valve port, and makes main control valve remain on this working state.
Concrete: when selector valve 8 is operated in left position, swing cylinder 9 is in differential type working state, make the left cavity area of swing cylinder be greater than right cavity area by design, then swing cylinder 9 is to right rotation, drives main control valve spool 10 to turn right, main control valve is made to be operated in bottom, namely control valve 6, high pressure Fill valve 7 are operated in bottom, and switching valve 2 is operated in bottom, then accumulator 11 is communicated with oil hydraulic cylinder 1 rodless cavity, oil hydraulic cylinder 1 rodless cavity leads to fuel tank, and oil hydraulic cylinder 1 declines fast under high pressure fuel source effect.When oil hydraulic cylinder 1 contacts workpiece, selector valve 8 is operated in right position, the right chamber of swing cylinder 9 connects high pressure, left chamber connected tank, then swing cylinder 9 turns left, and drives main control core valve 10 to turn left, main control valve is operated in upper, when switching valve 2 is operated in bottom, accumulator 11 is not communicated with oil hydraulic cylinder 1 rodless cavity, and high pressure fuel source is communicated with oil hydraulic cylinder 1 rodless cavity, oil hydraulic cylinder 1, under high-voltage oil liquid effect, realizes work and enters punching press action.After punching press completes, selector valve 8 is operated in left position, swing hydraulic pressure cylinder 9, to right rotation, makes main control valve be operated in bottom, and switching valve 2 is operated in upper, accumulator 11 is communicated with oil hydraulic cylinder 1 rodless cavity, high pressure fuel source is not communicated with oil hydraulic cylinder 1 rodless cavity, and oil hydraulic cylinder 1 bottom rod chamber is communicated with high pressure fuel source, now, oil hydraulic cylinder, under high-voltage oil liquid effect, realizes rewind action.
Main control valve 6 and high pressure Fill valve 7 are in same state when oil hydraulic cylinder 1 declines and rises as shown in Figure 3, and the endurance is 40ms, and it is 20ms that pressure H enters the time.Therefore swing hydraulic pressure cylinder 9 is to right rotation, and keeps 40ms at limit position, to anticlockwise, and keeps 20ms at limit position.

Claims (1)

1. a heavily loaded high-speed hydraulic vibration impact device, comprise asymmetric servo cylinder, control valve, high pressure Fill valve, switching valve, accumulator, relief valve, differential type hydraulic swing cylinder, selector valve, main control valve spool and high pressure oil pump, it is characterized in that: control valve oil outlet is connected with the rodless cavity of asymmetric servo cylinder, filler opening is connected with relief valve, accumulator respectively; The oil outlet of high pressure Fill valve is connected with the rodless cavity of asymmetric servo cylinder, and filler opening is connected with high-pressure oil passage; The oil outlet of switching valve is connected with the rod chamber of asymmetric servo cylinder, and filler opening is connected with high-pressure oil passage; Control valve and high pressure Fill valve integrated, its spool is main control valve spool, and main control valve spool is connected with differential type hydraulic swing cylinder, by differential type hydraulic swing cylinder Direct driver; Differential type hydraulic swing cylinder is connected with selector valve, makes swing cylinder one end normal open high pressure oil, and the other end is switched by selector valve and is connected with high pressure oil, fuel tank respectively, forms differential swing to drive main control valve spool.
CN201520708020.4U 2015-09-14 2015-09-14 High -speed hydraulic pressure vibratory impulse device of heavy load Active CN204961427U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520708020.4U CN204961427U (en) 2015-09-14 2015-09-14 High -speed hydraulic pressure vibratory impulse device of heavy load

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Application Number Priority Date Filing Date Title
CN201520708020.4U CN204961427U (en) 2015-09-14 2015-09-14 High -speed hydraulic pressure vibratory impulse device of heavy load

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105134672A (en) * 2015-09-14 2015-12-09 浙江大学舟山海洋研究中心 Heavy-load high-speed hydraulic vibration and impact system
CN108373129A (en) * 2018-04-28 2018-08-07 浙江大学舟山海洋研究中心 The synchronous lifting device of super low temperature quick frozen production line
CN108443242A (en) * 2018-06-19 2018-08-24 山东大学 It is equipped on automatic hydraulic focus circuit on rock tunnel(ling) machine, apparatus and system
CN111186479A (en) * 2020-01-15 2020-05-22 江苏大学 Fault-tolerant system and method for wire-controlled steering

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105134672A (en) * 2015-09-14 2015-12-09 浙江大学舟山海洋研究中心 Heavy-load high-speed hydraulic vibration and impact system
CN108373129A (en) * 2018-04-28 2018-08-07 浙江大学舟山海洋研究中心 The synchronous lifting device of super low temperature quick frozen production line
CN108443242A (en) * 2018-06-19 2018-08-24 山东大学 It is equipped on automatic hydraulic focus circuit on rock tunnel(ling) machine, apparatus and system
CN111186479A (en) * 2020-01-15 2020-05-22 江苏大学 Fault-tolerant system and method for wire-controlled steering
CN111186479B (en) * 2020-01-15 2021-07-20 江苏大学 Fault-tolerant system and method for wire-controlled steering

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