CN204959485U - Rail fastener and rail fastener system - Google Patents

Rail fastener and rail fastener system Download PDF

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Publication number
CN204959485U
CN204959485U CN201520652048.0U CN201520652048U CN204959485U CN 204959485 U CN204959485 U CN 204959485U CN 201520652048 U CN201520652048 U CN 201520652048U CN 204959485 U CN204959485 U CN 204959485U
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CN
China
Prior art keywords
rail fastening
rail
iron chair
punching press
apron
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CN201520652048.0U
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Chinese (zh)
Inventor
李子睿
方杭玮
肖俊恒
闫子权
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Railway Engineering Research Institute of CARS
China State Railway Group Co Ltd
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Railway Engineering Research Institute of CARS
China Railway Corp
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Priority to CN201520652048.0U priority Critical patent/CN204959485U/en
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Abstract

The utility model provides a rail fastener and rail fastener system relates to railway the technical of the orbit field for reduce rail fastener's manufacturing cost. Wherein rail fastener is applied to ballastless track to be had in the shoulder of the keeping off structure, rail fastener includes gauge apron and sets up in the punching press iron chair and the resilient sleeper -bearing of gauge apron below, and wherein gauge apron includes first butt end and the two the connects the end, first butt end keeps off the shoulder butt with the concrete, second butt end and rail butt, the punching press iron chair sets up in the resilient sleeper -bearing top. Aforementioned rail fastener is used for connecting rail and lower part basis.

Description

A kind of rail fastening and rail fastener system
Technical field
The utility model relates to railroad track technical field, particularly relates to a kind of rail fastening and rail fastener system.
Background technology
Rail fastening is the critical component connecting rail and infrastructure in railway track structure, is providing track elasticity, is keeping having important function in gauge etc.
As shown in Figure 1, for a kind of common non-fragment orbit that is applied to has rail fastening in shoulder arrangement, this rail fastening mainly comprises: screw spike 1, spring 2a, Insulation rail distance keeper 3, gauge apron 4, rubber mat plate 5a, casting iron chair 6a and resilient sleeper-bearing 7, and the mode that this rail fastening transmits rail 100 lateral force is: rail 100 → Insulation rail distance keeper 3 → casting iron chair 6a → gauge apron 4 → concrete shoulder block 14.
As shown in Figure 2 a and 2 b, in order to lateral force is passed on gauge apron 4 by Insulation rail distance keeper 3, need to arrange bulge-structure on casting iron chair 6a, this bulge-structure is between Insulation rail distance keeper 3 and gauge apron 4, therefore manufacture casting iron chair 6a and can only utilize die casting and molding, cause the manufacturing cost of casting iron chair 6a higher, increase the manufacturing cost of rail fastening.
Utility model content
For overcoming above-mentioned defect of the prior art, the utility model provides a kind of rail fastening and rail fastener system, to reduce the manufacturing cost of rail fastening.
For achieving the above object, the utility model adopts following technical scheme:
First aspect of the present utility model provides a kind of rail fastening, described rail fastening is applied to non-fragment orbit to be had in shoulder arrangement, described rail fastening comprises gauge apron and the punching press iron chair that is arranged at below gauge apron and resilient sleeper-bearing, wherein gauge apron comprises the first abutment end and the two the and connects end, described first abutment end abuts with concrete shoulder block, and described second abutment end abuts with rail; Punching press iron chair is arranged at above resilient sleeper-bearing.
In rail fastening provided by the utility model, Insulation rail distance keeper in original rail fastening and gauge apron are replaced by the gauge apron with two abutment ends, first abutment end of this gauge apron abuts with concrete shoulder block, second abutment end abuts with rail, therefore the transfer mode of rail lateral force becomes: rail → gauge apron → concrete shoulder block, without the need to passing through, the transmission that bulge-structure carries out lateral force is set on iron chair, thus iron chair can be set to slabbed construction, the iron chair of slabbed construction adopts lower-cost Sheet Metal Forming Technology to be formed, therefore casting iron chair higher for original cost can be replaced by lower-cost punching press iron chair in the utility model, reduce the manufacturing cost of rail fastening.
Based on above-mentioned rail fastening, optionally, described rail fastening also comprises apron block, and the relative two sides of apron block offset with the first abutment end of gauge apron and concrete shoulder block respectively.
Optionally, described rail fastening also comprises the rest pad be arranged at for supporting baffle seat below apron block.
Optionally, the resilient sleeper-bearing that described rail fastening also comprises screw spike, is arranged at the spring above gauge apron and is arranged at below punching press iron chair, spring, gauge apron, punching press iron chair and resilient sleeper-bearing all have through hole, and screw spike is successively through the through hole on spring, gauge apron, punching press iron chair and resilient sleeper-bearing.
Optionally, described rail fastening also comprises the rubber mat plate be arranged between punching press iron chair and rail.
Optionally, described rail fastening be in heighten state time, described rail fastening also comprises being arranged at heightens pad between rubber mat plate and punching press iron chair.
Optionally, described rail fastening be in heighten state time, described rail fastening also comprises the height adjusting cushion plate be arranged at below resilient sleeper-bearing.
Second aspect of the present utility model provides a kind of rail fastener system, and described rail fastener system comprises concrete shoulder block and is arranged at the rail fastening of concrete shoulder block side, and described rail fastening is above every described rail fastening.
Because above-mentioned rail fastener system comprises rail fastening provided by the utility model, therefore above-mentioned rail fastener system has the beneficial effect identical with rail fastening provided by the utility model, does not repeat them here.
Based on above-mentioned rail fastener system, optionally, the angle between concrete shoulder block and the bearing surface supporting described rail fastening is 110 °.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is applied to the structure chart that non-fragment orbit has the rail fastening of shoulder arrangement in prior art;
Fig. 2 a is the sectional drawing of the casting iron chair of rail fastening in prior art;
Fig. 2 b is the plan view of the casting iron chair of rail fastening in prior art;
Fig. 3 is the structure chart of the another kind of rail fastening of prior art;
The structure chart of the rail fastening that Fig. 4 provides for the utility model embodiment;
The sectional drawing of the punching press iron chair of the rail fastening that Fig. 5 a provides for the utility model embodiment;
The plan view of the punching press iron chair of the rail fastening that Fig. 5 b provides for the utility model embodiment.
Description of reference numerals:
100-rail; 1-screw spike;
2a, 2b-spring; 3-Insulation rail distance keeper;
4,12-gauge apron; 5a, 5b-rubber mat plate;
6a-casts iron chair; 6b-punching press iron chair;
7-resilient sleeper-bearing; 8-service sleeve;
9-plain washer; 10-heightens pad;
11a, 11b-height adjusting cushion plate; 13a, 13b-apron block;
14-concrete shoulder block; 15-rest pad.
Detailed description of the invention
For enabling above-mentioned purpose of the present utility model, feature and advantage become apparent more, are clearly and completely described the technical scheme in the utility model embodiment below in conjunction with accompanying drawing.It should be noted that, below in Fig. 1, Fig. 2 a, Fig. 3, Fig. 4 and Fig. 5 a of mentioning, heightening the cross sectional side view under state for rail fastening on the left of dotted line, is the lateral view of rail fastening under uncomfortable high state on the right side of dotted line.
Present embodiments provide a kind of rail fastening, this rail fastening is applied to non-fragment orbit to be had in shoulder arrangement, as shown in Figure 4, this rail fastening comprises gauge apron 12 and punching press iron chair 6b, wherein gauge apron 12 comprises the first abutment end and the second abutment end, first abutment end abuts with concrete shoulder block 14, and the second abutment end abuts with rail 100; Punching press iron chair 6b is arranged at the below of gauge apron 12.
Owing to the Insulation rail distance keeper 3 in original rail fastening and gauge apron 4 to be replaced by the gauge apron 12 with two abutment ends, first abutment end of this gauge apron 12 abuts with concrete shoulder block 14, second abutment end abuts with rail 100, therefore the transfer mode of rail lateral force becomes: rail 100 → gauge apron 12 → concrete shoulder block 14, without the need to passing through, the transmission that bulge-structure carries out lateral force is set on iron chair, thus iron chair can be set to slabbed construction, the iron chair of slabbed construction adopts lower-cost Sheet Metal Forming Technology to be formed, therefore casting iron chair 6a higher for original cost can be replaced by lower-cost punching press iron chair 6b in the present embodiment, reduce the manufacturing cost of rail fastening.
In the present embodiment, the punching press iron chair 6b that rail fastening adopts act as reduce train by time rail 100 the amount of tumbling, improve train operation time stationarity.As shown in figure 5 a and 5b, the structure of punching press iron chair 6b is slabbed construction, by there is no bulge-structure thereon, therefore without using die casting and molding manufacture, only need to adopt Sheet Metal Forming Technology manufacture, compared to the Design and manufacture of cast shaping process and mould thereof, adopt Sheet Metal Forming Technology to make punching press iron chair 6b technique simple, and die cost is low, the cost of the punching press iron chair 6b therefore adopted in the present embodiment is lower than the casting iron chair 6a adopted in original rail fastening.
Based on technique scheme, the apron block 13b that also can arrange between the first abutment end of gauge apron 12 and concrete shoulder block 14 in the present embodiment, the relative two sides of apron block 13b offset with the first abutment end of gauge apron 12 and concrete shoulder block 14 respectively, and apron block 13b is for improving the stability of gauge apron 12.By changing gauge apron 12 and the apron block 13b of different model, the adjustment to rail lateral attitude can be realized.After arranging apron block 13b, under the state that rail fastening is not heightened, the transfer mode of rail 100 lateral force becomes: rail 100 → gauge apron 12 → apron block 13b → concrete shoulder block 14.
Under the state that rail fastening is heightened, the bottom of apron block 13b does not contact with the concrete foundation below rail fastening, and for strengthening the stability of apron block 13b, the rest pad 15 that can arrange below apron block 13b, with supporting baffle seat 13b.
The rail fastening that the present embodiment provides also can comprise screw spike 1, spring 2a and resilient sleeper-bearing 7, and wherein spring 2a is arranged at the top of gauge apron 12, and resilient sleeper-bearing 7 is arranged at the below of punching press iron chair 6b.Spring 2a, gauge apron 12, punching press iron chair 6b and resilient sleeper-bearing 7 all have through hole, and screw spike 1 is successively through the through hole on spring 2a, gauge apron 12, punching press iron chair 6b and resilient sleeper-bearing 7.Can arrange service sleeve 8 in concrete foundation below rail fastening, screw spike 1 is fixedly connected with service sleeve 8, thus reaches the effect of fixing spring 2a, gauge apron 12, punching press iron chair 6b and resilient sleeper-bearing 7.
Above-described resilient sleeper-bearing 7 for improving track elasticity for rail 100, to improve comfortableness during train operation.
Between punching press iron chair 6b and rail 100, also can arrange rubber mat plate 5a, this rubber mat plate 5a is used for reducing the percussion that liquidates between foundary weight backing plate 6b of rail 100.
When needs are heightened rail 100, can arrange between rubber mat plate 5a and punching press iron chair 6b and heighten pad, or height adjusting cushion plate 11b is set below resilient sleeper-bearing 7, or two kinds of modes are combined, wherein heighten the magnitude setting of pad and the magnitude setting of thickness and height adjusting cushion plate 11b and thickness all can design according to actual needs, thus the Height Adjustment amplitude of rail 100 can be made to reach-4mm ~+26mm.
It should be noted that, arrange height adjusting cushion plate 11b below resilient sleeper-bearing 7 after, the transfer mode of rail 100 lateral force becomes: rail 100 → gauge apron 12 → apron block 13b → height adjusting cushion plate 11b → concrete shoulder block 14.
As shown in Figure 3, if the simple rubber mat plate 5b that relies on provides track elasticity, once the elasticity of rubber mat plate 5b is excessive, when certainly will rail 100 will be caused stressed, rubber mat plate 5b is out of shape excessive, and excessive deflection can increase the tired amplitude of spring 2b, greatly reduces the fatigue life of spring 2b; Moreover the excessive deformation of rubber mat plate 5b also can affect the lateral stability of rail 100, when causing rail 100 stressed, the amount of tumbling is excessive, affects traffic safety.In the present embodiment, track elasticity is provided by utilizing resilient sleeper-bearing 7, punching press iron chair 6b is utilized to reduce the track amount of tumbling, utilize rubber mat plate 5a to reduce the impact forces between rail 100 and punching press iron chair 6b simultaneously, thus both ensure that larger track elasticity, again reduce rail 100 stressed time the amount of tumbling.
The present embodiment additionally provides a kind of rail fastener system, and this rail fastener system comprises concrete shoulder block 14 and is arranged at the rail fastening of concrete shoulder block 14 side, and this rail fastening is the rail fastening described in above-mentioned each technical scheme.Because the cost of the rail fastening described in above-mentioned each technical scheme is lower, the cost therefore comprising the rail fastener system of this rail fastening is also lower.
In above-mentioned rail fastener system, included angle A between concrete shoulder block 14 and the bearing surface (upper surface of the concrete foundation namely below rail fastening) of supporting rail fastener can be set to 110 °, to ensure the good lateral bearing stability of rail 100.
In addition, by adding high concrete shoulder block 14, the lateral bearing stability of rail 100 is improved.
The foregoing is only detailed description of the invention of the present utility model; but protection domain of the present utility model is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the utility model discloses; the change that can expect easily or replacement, all should be encompassed within protection domain of the present utility model.Therefore, protection domain of the present utility model should be as the criterion with the protection domain of described claim.

Claims (9)

1. a rail fastening, it is characterized in that, described rail fastening is applied to non-fragment orbit to be had in shoulder arrangement, described rail fastening comprises gauge apron (12) and is arranged at the punching press iron chair (6b) of gauge apron (12) below, wherein gauge apron (12) comprises the first abutment end and the second abutment end, described first abutment end abuts with concrete shoulder block (14), and described second abutment end abuts with rail (100).
2. rail fastening according to claim 1, it is characterized in that, described rail fastening also comprises apron block (13b), and the relative two sides of apron block (13b) offset with the first abutment end of gauge apron (12) and concrete shoulder block (14) respectively.
3. rail fastening according to claim 2, is characterized in that, described rail fastening also comprises the rest pad (15) being arranged at apron block (13b) below and being used for supporting baffle seat (13b).
4. rail fastening according to claim 1, it is characterized in that, described rail fastening also comprises screw spike (1), be arranged at the spring (2a) of gauge apron (12) top, and be arranged at the resilient sleeper-bearing (7) of punching press iron chair (6b) below, spring (2a), gauge apron (12), punching press iron chair (6b) and resilient sleeper-bearing (7) all has through hole, screw spike (1) is successively through spring (2a), gauge apron (12), through hole on punching press iron chair (6b) and resilient sleeper-bearing (7).
5. rail fastening according to claim 4, is characterized in that, described rail fastening also comprises the rubber mat plate (5a) be arranged between punching press iron chair (6b) and rail (100).
6. rail fastening according to claim 5, is characterized in that, described rail fastening be in heighten state time, described rail fastening also comprises being arranged at heightens pad between rubber mat plate (5a) and punching press iron chair (6b).
7. rail fastening according to claim 5, is characterized in that, described rail fastening be in heighten state time, described rail fastening also comprise be arranged at resilient sleeper-bearing (7) below height adjusting cushion plate (11b).
8. a rail fastener system, it is characterized in that, described rail fastener system comprises concrete shoulder block (14) and is arranged at the rail fastening of concrete shoulder block (14) side, and described rail fastening is the rail fastening described in any one of claim 1 ~ 7.
9. rail fastener system according to claim 8, is characterized in that, the angle between concrete shoulder block (14) and the bearing surface supporting described rail fastening is 110 °.
CN201520652048.0U 2015-08-26 2015-08-26 Rail fastener and rail fastener system Active CN204959485U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520652048.0U CN204959485U (en) 2015-08-26 2015-08-26 Rail fastener and rail fastener system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520652048.0U CN204959485U (en) 2015-08-26 2015-08-26 Rail fastener and rail fastener system

Publications (1)

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CN204959485U true CN204959485U (en) 2016-01-13

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU183649U1 (en) * 2018-01-09 2018-09-28 Игорь Анатольевич Пухов GASKET ELASTIC FASTENERS
CN110409227A (en) * 2018-04-28 2019-11-05 洛阳双瑞橡塑科技有限公司 A kind of low clearance track switch Damping fastening and preparation method thereof
WO2021243863A1 (en) * 2020-06-02 2021-12-09 中铁宝桥集团有限公司 Ballastless turnout fastener system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU183649U1 (en) * 2018-01-09 2018-09-28 Игорь Анатольевич Пухов GASKET ELASTIC FASTENERS
CN110409227A (en) * 2018-04-28 2019-11-05 洛阳双瑞橡塑科技有限公司 A kind of low clearance track switch Damping fastening and preparation method thereof
WO2021243863A1 (en) * 2020-06-02 2021-12-09 中铁宝桥集团有限公司 Ballastless turnout fastener system

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