CN204959305U - Dyeing temperature automatic control system - Google Patents
Dyeing temperature automatic control system Download PDFInfo
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- CN204959305U CN204959305U CN201520711914.9U CN201520711914U CN204959305U CN 204959305 U CN204959305 U CN 204959305U CN 201520711914 U CN201520711914 U CN 201520711914U CN 204959305 U CN204959305 U CN 204959305U
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- dye vat
- temperature
- reeled yarn
- yarn dye
- control system
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Abstract
The utility model discloses a dyeing temperature automatic control system, including can gathering skein dye vat temperature signal's temperature sensor in real time, with skein dye vat cooperation installation, and can adjust the actuating mechanism of skein dye vat temperature, and can based on the temperature signal that temperature sensor gathered handles and controls the controller of actuating mechanism adjustment skein dye vat temperature, temperature sensor, controller and actuating mechanism connect gradually. Dyeing temperature automatic control system can overcome among the prior art big, the with high costs and product quality of artifical intensity of labour and be difficult to defects such as guarantee to realize the advantage that artifical intensity of labour is little, with low costs and product quality is secure.
Description
Technical field
The utility model relates to spinning machinery technical field, particularly, relates to a kind of dyeing temperature automatic control system.
Background technology
In the prior art, there is the old equipment of part in spinning enterprise, Automated water product are low, and strong to manual operation dependence, along with making constant progress of national economy technology, rising steadily of labour cost, enterprise operation pressure highlights.
How by less input to existing equipment transformation and upgrade, play the effect of existing equipment, increasing production and practising economy, reduce enterprises using the labor quantity and reduce technical requirement, the labour intensity of operating personnel and improve the quality of products, output, there is realistic price.
Realizing in process of the present utility model, inventor finds at least to exist in prior art that hand labor intensity is large, cost is high and product quality is difficult to the defects such as guarantee.
Utility model content
The purpose of this utility model is, for the problems referred to above, proposes a kind of dyeing temperature automatic control system, to realize the advantage that hand labor intensity is little, cost is low and product quality is secure.
For achieving the above object, the technical solution adopted in the utility model is: a kind of dyeing temperature automatic control system, comprising can the temperature sensor of Real-time Collection reeled yarn dye vat temperature signal, coordinate with reeled yarn dye vat and install and the executing agency of reeled yarn dye vat temperature can be adjusted, and the temperature signal that can gather based on described temperature sensor carries out processing and controls the controller that executing agency adjusts whole reeled yarn dye vat temperature; Described temperature sensor, controller are connected successively with executing agency.
Further, described executing agency, comprising: be arranged on the cooling branch road between described controller and reeled yarn dye vat, and/or, be arranged on the constant temperature branch road between described controller and reeled yarn dye vat, and/or, be arranged on the intensification branch road between described controller and reeled yarn dye vat.
Further, described cooling branch road, comprises and is connected to the first electromagnetic valve between described controller and reeled yarn dye vat and water intaking valve in turn, and the second electromagnetic valve be connected in turn between described controller and reeled yarn dye vat and draining valve; The output of described draining valve is connected to drainage pipeline networks.
Further, described constant temperature branch road, comprises the 3rd electromagnetic valve and the steam valve be connected in turn between described controller and reeled yarn dye vat; The liquid that described steam valve controls in reeled yarn dye vat is in temperature constant state.
Further, described intensification branch road, comprises the 3rd electromagnetic valve and the steam valve be connected in turn between described controller and reeled yarn dye vat; The liquid that described steam valve controls in reeled yarn dye vat is in soaking condition.
Further, described controller, comprises computer or industrial computer.
The dyeing temperature automatic control system of each embodiment of the utility model, can the temperature sensor of Real-time Collection reeled yarn dye vat temperature signal owing to comprising, coordinate with reeled yarn dye vat and install and the executing agency of reeled yarn dye vat temperature can be adjusted, and can carry out processing based on the temperature signal of temperature sensor collection and control the controller that executing agency adjusts whole reeled yarn dye vat temperature; Temperature sensor, controller are connected successively with executing agency; Thus can to overcome in prior art that hand labor intensity is large, cost is high and product quality is difficult to the defect that ensures, to realize the advantage that hand labor intensity is little, cost is low and product quality is secure.
Other features and advantages of the utility model will be set forth in the following description, and, partly become apparent from description, or understand by implementing the utility model.
Below by drawings and Examples, the technical solution of the utility model is described in further detail.
Accompanying drawing explanation
Accompanying drawing is used to provide further understanding of the present utility model, and forms a part for description, is used from explanation the utility model, does not form restriction of the present utility model with embodiment one of the present utility model.In the accompanying drawings:
Fig. 1 is the working stock schematic diagram of the utility model dyeing temperature automatic control system.
Detailed description of the invention
Below in conjunction with accompanying drawing, preferred embodiment of the present utility model is described, should be appreciated that preferred embodiment described herein is only for instruction and explanation of the utility model, and be not used in restriction the utility model.
The applicant has a reeled yarn dye vat, production quota 2.0kg/ cylinder, is provided with temperature display watch one piece, each one of inlet valve, flowing water Valve, steam control valve, during production, enters reeled yarn in cylinder body, the water filling of artificial turn water intaking valve, reaches height of water level, closes water valve; Opening steam valve makes water temperature be elevated to the temperature of technological requirement by heating tube, adds dyestuff, auxiliary agent, continues to heat up, and to 95 degree, according to technological requirement insulation, after terminating, lowers the temperature and cylinder, complete hank dyeing process.This reeled yarn dye vat Problems existing:
1. in dyeing overall process, need the process that operating personnel's moment monitoring process performs, particularly temperature ramp de, temperature rate-of-rise is too fast, causes cylinder temperature unbalanced, and yarn colouring is irregular, cause the quality accident of dyeing flower, again can only feed intake, cause very large wastage of material, particularly costly cashmere yarn to enterprise;
2. appropriation of labour power: need a skilled operative employee to do this work specially, works out per tour and want many one, and output is very low, overall output per manshift about 3.0kg to producers; If the part-time production that can affect again vat, cause to produce and incur loss through delay, expense increases.
According to the utility model embodiment, as shown in Figure 1, provide a kind of dyeing temperature automatic control system, manual operation dyeing temperature control system can be upgraded to automatic control system.
The dyeing temperature automatic control system of the present embodiment, comprising can the temperature sensor of Real-time Collection reeled yarn dye vat temperature signal, coordinate with reeled yarn dye vat and install and the executing agency of reeled yarn dye vat temperature can be adjusted, and can carry out processing based on the temperature signal of temperature sensor collection and control the controller that executing agency adjusts whole reeled yarn dye vat temperature; Temperature sensor, controller are connected successively with executing agency.This controller, comprises computer or industrial computer.
In the above-described embodiments, executing agency, comprising: be arranged on the cooling branch road between controller and reeled yarn dye vat, and/or, be arranged on the constant temperature branch road between controller and reeled yarn dye vat, and/or, be arranged on the intensification branch road between controller and reeled yarn dye vat.
Particularly, cooling branch road, comprises and is connected to the first electromagnetic valve between controller and reeled yarn dye vat and water intaking valve in turn, and the second electromagnetic valve be connected in turn between controller and reeled yarn dye vat and draining valve; The output of draining valve is connected to drainage pipeline networks.
Constant temperature branch road, comprises the 3rd electromagnetic valve and the steam valve be connected in turn between controller and reeled yarn dye vat; The liquid that steam valve controls in reeled yarn dye vat is in temperature constant state.During temperature constant state controls, steam valve can control the heater for heating liquid in reeled yarn dye vat, makes the liquid in reeled yarn dye vat be in temperature constant state.
Intensification branch road, comprises the 3rd electromagnetic valve and the steam valve be connected in turn between controller and reeled yarn dye vat; The liquid that steam valve controls in reeled yarn dye vat is in soaking condition.During soaking condition controls, steam valve can control the heater for heating liquid in reeled yarn dye vat, makes the liquid in reeled yarn dye vat be warming up to preset temperature.
After the applicant uses the technical solution of the utility model, operating personnel only need to do three step work, can complete whole work of a cylinder hank dyeing namely: load yarn, by technique single input technological requirement parameter; Start dyeing procedure; Yarn takes out when reporting to the police by end-of-program machine, namely completes a cylinder dyeing job, makes full use of existing equipment, reduce labour intensity, the more important thing is the accurate control of dyeing quality Yin Wendu, dyeing flower rate is from about 50%, reduce to about 2-5%, saved raw material, reduced cost.
the know-why of technical solutions of the utility model:
1. the dyeing computer that outfit one is special, works on request for execution and command system;
2. mounting temperature sensor, inputs computer by temperature signal;
3. actuator is installed: water intaking valve, outlet valve, steam valve, all adopt pneumatic operated valve, the standard signal Controlling solenoid valve sent by computer, the motion of solenoid control pneumatic operated valve piston, play the effect controlling inlet/outlet valve, steam valve folding, operative employee is freed completely, and control precisely.
The technical solution of the utility model, installs industrial control unit (ICU) additional or intelligence instrument extends to wool washing machine tank temperature control system and/or dryer temperature control system.
Last it is noted that the foregoing is only preferred embodiment of the present utility model, be not limited to the utility model, although be described in detail the utility model with reference to previous embodiment, for a person skilled in the art, it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein portion of techniques feature.All within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (6)
1. a dyeing temperature automatic control system, it is characterized in that, comprising can the temperature sensor of Real-time Collection reeled yarn dye vat temperature signal, coordinate with reeled yarn dye vat and install and the executing agency of reeled yarn dye vat temperature can be adjusted, and the temperature signal that can gather based on described temperature sensor carries out processing and controls the controller that executing agency adjusts whole reeled yarn dye vat temperature; Described temperature sensor, controller are connected successively with executing agency.
2. dyeing temperature automatic control system according to claim 1, it is characterized in that, described executing agency, comprise: be arranged on the cooling branch road between described controller and reeled yarn dye vat, and/or, be arranged on the constant temperature branch road between described controller and reeled yarn dye vat, and/or, be arranged on the intensification branch road between described controller and reeled yarn dye vat.
3. dyeing temperature automatic control system according to claim 2, it is characterized in that, described cooling branch road, comprise and be connected to the first electromagnetic valve between described controller and reeled yarn dye vat and water intaking valve in turn, and the second electromagnetic valve be connected in turn between described controller and reeled yarn dye vat and draining valve; The output of described draining valve is connected to drainage pipeline networks.
4. dyeing temperature automatic control system according to claim 2, is characterized in that, described constant temperature branch road, comprises the 3rd electromagnetic valve and the steam valve be connected in turn between described controller and reeled yarn dye vat; The liquid that described steam valve controls in reeled yarn dye vat is in temperature constant state.
5. dyeing temperature automatic control system according to claim 2, is characterized in that, described intensification branch road, comprises the 3rd electromagnetic valve and the steam valve be connected in turn between described controller and reeled yarn dye vat; The liquid that described steam valve controls in reeled yarn dye vat is in soaking condition.
6. the dyeing temperature automatic control system according to any one of claim 1-5, is characterized in that, described controller comprises computer or industrial computer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520711914.9U CN204959305U (en) | 2015-09-15 | 2015-09-15 | Dyeing temperature automatic control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520711914.9U CN204959305U (en) | 2015-09-15 | 2015-09-15 | Dyeing temperature automatic control system |
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| CN204959305U true CN204959305U (en) | 2016-01-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520711914.9U Active CN204959305U (en) | 2015-09-15 | 2015-09-15 | Dyeing temperature automatic control system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108646808A (en) * | 2018-07-24 | 2018-10-12 | 佛山航星科技有限公司 | The temperature control system and its temprature control method of overflow dyeing machine |
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2015
- 2015-09-15 CN CN201520711914.9U patent/CN204959305U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108646808A (en) * | 2018-07-24 | 2018-10-12 | 佛山航星科技有限公司 | The temperature control system and its temprature control method of overflow dyeing machine |
| CN108646808B (en) * | 2018-07-24 | 2020-08-07 | 佛山航星科技有限公司 | Temperature control system and temperature control method of dyeing machine |
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