CN204959239U - 单丝护套的编织绳 - Google Patents

单丝护套的编织绳 Download PDF

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CN204959239U
CN204959239U CN201520512309.9U CN201520512309U CN204959239U CN 204959239 U CN204959239 U CN 204959239U CN 201520512309 U CN201520512309 U CN 201520512309U CN 204959239 U CN204959239 U CN 204959239U
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kernmantle
sheath section
yarn
multifilament fiber
monfil
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S·L·贝丁菲尔德
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Milliken and Co
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Abstract

一种编织绳，具有包括沿着编织绳的长度方向上的多个复丝纤维的内部和覆盖所述内部的护套部。护套部包括沿着编织绳的长度方向上的多个单丝纤维和与沿着护套部的长度方向的所述单丝纤维交织的在圆周方向上的至少一个复丝纤维。护套部的单丝纤维形成编织绳的外表面的大部分。

Description

单丝护套的编织绳
技术领域
本实用新型通常涉及用于便于细长物品在管道和保护性套筒内的定位的编织绳。
背景技术
例如用于电话、电视或者计算机通信网络的缆线和光导纤维电缆束的细长元件通常被安装在埋在地中的保护性管道中。一旦管道被安装，那么有时就很难将缆线等引入管道内，尤其是引入具有多个转向的小管道内。有利的是具有能便于细长元件在管道和管道内的保护性套筒内定位的编织拉绳。
实用新型内容
本实用新型的目的是提供一种便于细长物品在管道内和在保护性套筒内的定位的编织绳。
一种编织绳包括：包括沿着编织绳的长度方向上的多个复丝纤维的内部；和覆盖所述内部的护套部。护套部包括沿着编织绳的长度方向上的多个单丝纤维和在圆周方向上与沿着护套部的长度方向的所述单丝纤维交织的至少一个复丝纤维。护套部的单丝纤维形成编织绳的外表面的大部分。
根据本实用新型的一个方面，提供了一种编织绳，所述编织绳具有长度方向、圆周方向和外表面，其中所述编织绳包括：内部，包括沿着所述编织绳的所述长度方向上的多个复丝纤维；和护套部，其中所述护套部覆盖所述内部，其中所述护套部包括在所述编织绳的所述长度方向上的多个单丝纤维和与在所述护套部的所述长度方向上的所述单丝纤维交织的在所述圆周方向上的至少一个复丝纤维，其中所述单丝纤维形成所述编织绳的大部分外表面。
采用本实用新型的编织绳，该绳不仅保护缆线而且保护管的绳。在较小的管中，绳可优选地下表面与侧壁接触，并且允许绳在拉动的开始期间“取得自由”，并且这导致低的拉动张力。
附图说明
图1示意性示出了典型编织绳的一个实施例。
图2示意性示出了具有圆形横截面的典型编织绳的横截面。
图3示意性示出了具有椭圆形横截面的典型编织绳的横截面。
图4示出了在管道内的内管结构中的典型编织绳的一个实施例。
具体实施方式
对于一些内管应用，传统上使用扁平带作为拉带，因为它防止管由于高的摩擦热被切断。与该扁平带一起使用的管典型是层状(约2英寸至4英寸，或者5-10cm的范围)。这些较大的管为带提供了更容易来回运动的空间，并且在最初开始拉动的期间取得自由。较小的管(典型的小于约4或者5cm)可不具有扁平带用于取得自由所需的空间。
代替编织带，使用编织绳10，该绳不仅保护缆线而且保护管。在较小的管中，绳可优选地下表面与侧壁接触，并且允许绳在拉动的开始期间“取得自由”(breakfree)，并且这导致低的拉动张力。
编织绳被用于便于细长物品(例如缆线)在管道(也称为管或者软管)内和在保护性套筒(例如内管套筒结构)内的定位。
在本申请中，如本文中使用的“纱线”包括单丝细长体、复丝细长体、带状物、条带、纤维、带等。术语纱线包括多个上述中的任一种或者其组合。纱线可以具有任何合适的形式，例如连续的纺短纤维(spunstapleyarn)、单丝或者复丝、单成分、双成分或者复合成分，并且可具有任何合适的横截面形状，例如：圆形、多叶形(multilobal)、正方形或者长方形(带)和椭圆形。
在图1中，示出了编织绳10的一个实施例。该编织绳10含有内部10a、护套部10b和长度方向(沿着绳的长度的方向)。该护套部10b沿着绳10的长度覆盖内部10a，并且形成绳10的外表面。绳10可具有任何合适的横截面形状，例如图2的圆形或者图3的椭圆形。在一个实施例中，绳10呈现在约400lbs和约3,000lbs之间的抗拉强度。图4示出了在管道510内部的内管结构520中的绳10的一个实施例。
绳10的内部10a包含纱线100。纱线100可以是任何合适的纱线，并且沿着绳的长度方向延伸。优选地，纱线100不被编织或者彼此交织(在很大程度上)，并且每个纱线沿着绳10的长度延伸。优选地，纱线100是连续的复丝纱线。在一个实施例中，绳10的内部10a含有约15-40个之间的复丝纱线100的端部。纱线的每个端部优选地具有至少约200个丝，更优选地每端部具有在约300和600个之间的丝。在一个实施例中，所有纱线100的总的丹尼尔值在约5,000和60,000之间，更优选在约10,000和40,000之间。
用于纱线100的一些合适的材料包括：聚酰胺(polyamide)、芳族聚酰胺(aramid)(包括间位和对位形式)、人造丝(rayon)、PVA(聚乙烯醇)、聚酯(polyester)、聚烯烃(polyolefin)、乙烯聚合物(polyvinyl)、尼龙(包括尼龙6、尼龙6,6和尼龙4,6)、聚萘二甲酸乙二醇酯(PEN)、棉、钢、碳、玻璃纤维、钢、聚丙烯酸物(polyacrylic)、聚对苯二甲酸丙二醇酯(PTT)、二亚甲基对苯二甲酸乙二醇酯(PCT)、聚对苯二甲酸丁二醇酯(PBT)、用聚乙二醇(PEG)改良的PET、聚乳酸(PLA)、聚对苯二甲酸丙二醇酯(polytrimethyleneterephthalate)、尼龙(包括尼龙6和尼龙6,6)；再生纤维素(例如人造丝或者天丝(Tencel))；例如氨纶纤维(spandex)的弹性材料；例如聚芳纶(polyaramids)的高性能纤维；和例如棉、亚麻、苎麻和大麻的聚酰亚胺天然纤维(polyimidesnaturalfibers)；例如丝、羊毛和其它兽毛(例如安哥拉山羊、羊驼和小羊驼)的蛋白质材料、纤维增强聚合物、热固性聚合物、其混合物及其掺和物。
优选地，纱线100是复丝纱线，并且具有至少约1000lbs、更优选至少约1200lbs、更优选至少约2500lbs、更优选至少约3000lbs的抗拉强度。使纱线100具有高的抗拉强度辅助给予绳用于支撑高负载缆线拉伸的强度。在一个优选的实施例中，纱线100是连续的复丝聚酯纱线，其在它们的抗拉强度和成本方面是较佳的。
返回参照图1，护套部覆盖内部(优选地在长度方向上沿着绳10的长度完全地覆盖内部10a)并且含有多个编织纱线的绳10的护套部10b形成了绳10的外表面。在一个实施例中，护套部10b沿着绳10的长度(也称为加工方向或者经向)含有在第一方向上的多个纱线200和至少一个纱线300，该纱线300与纱线200交织并且沿着纱线的法线方向(也称为圆周方向、填充方向、纬向和交叉加工方向)。
在一个优选的实施例中，护套部10b包含沿着绳10的长度在第一方向上的多个单丝纱线200和与单丝纱线200交织并且沿着单丝纱线200法线方向的至少一个复丝纱线300。纱线200和300可以是任何合适的构造和材料，例如用于在内部10a中的纱线100所公开的那些。优选地，纱线200具有至少约100lbs、更优选至少约500lbs、更优选至少约1200lbs、更优选至少约3000lbs的抗拉强度。
优选地，绳10的外表面的大部分由优选为单丝的纱线200形成。在一个实施例中，绳10的外表面的至少约50％、更优选至少约75％、更优选至少约90％、更优选至少约95％是单丝纱线200。
优选地，纱线200(优选为单丝纱线200)由具有低的摩擦系数的单丝形成。可以这样实现：例如由低系数材料(例如聚乙烯)形成纱线200，或者通过用低摩擦系数材料(例如氟化涂层(例如PTFE))涂覆纱线200实现。单丝纱线具有低摩擦系数，允许绳10在管内更加容易地滑动，并且允许使用较低的拉力来将绳10放置进管内。在一个实施例中，纱线200比纱线300具有更低的摩擦系数。
在一个实施例中，用于绳10的动态或者滑动摩擦系数是约0.04到约0.16，以及约0.06到约0.14中间范围，和约0.08到约0.13的较窄范围。
在一个实施例中，纱线300包括在圆周方向上的一个连续复丝纱线，其与纱线200交织并且沿着绳10的长度连续循环盘绕。使纱线300是连续的，这是优选的，因为这产生了无接缝护套，其降低了绳10的摩擦系数。纱线300具有保持单丝纱线200在适当位置以形成绳10的护套部10b的目的。优选地，纱线300具有至少约400lbs，更优选至少约1200lbs，更优选至少约2500lbs，更优选至少约3000lbs的抗拉强度。
护套部10b的编织纱线200、300可以是任何合适的纺织结构，包括：例如平纹的、缎纹的、斜纹的、罗纹的、席纹的织物、府绸、提花织物和绉绸纺织织物。在一个实施例中，纱线200、300是斜纹编织构造。在另一实施例中，纱线200、300优选是罗纹编织构造。斜纹或者罗纹织物是优选的，因为它允许在表面上的更多经向(纵向)方向的纱线，减少摩擦并且理论上降低COF。
本文中引用的所有参考文献，包括公开文献、专利申请文献和专利文献都同等程度地通过引用并入本文中，如同每个参考文献个别地和特定地被指出通过参考被合并并且其整体在本文中被阐述。
在说明本实用新型的内容中(尤其是在下面的权利要求书的内容中)使用的术语“一”和“一个”和“所述”以及类似指示物应被解释为覆盖单数和复数两者，除非在本文中另外地指出或者明显地与内容相抵触。术语“包括”、“具有”、“包含”和“含有”，除非另外地指出，否则应被解释为开放式术语(即，意味着“包括，但不局限于”)。本文中数值范围的叙述，除非在本文中另外地指出，否则目的仅是用于单独地参考了落入该范围内的一个单独数值的速记方法，并且每个单独的数值被合并进说明书中，如同它在本文中被单独地叙述。本文中说明的所有的方法可以任何合适的顺序进行，除非在本文中另外地指出或者另外地明显地与内容相抵触。本文中提供的任何和所有示例，或者示例性语言(如，“例如”)的使用目的仅在于更好地说明本实用新型，不是提出了对于本实用新型的范围的限制，除非另外地要求。说明书中的没有语言应该被解释为指出了根据本实用新型的实践作为必要因素的任何未要求的元件。
在本文中说明了本实用新型的优选实施例，包括发明人知道的用于实现本实用新型的最好方式。在阅读了上述说明书时，那些优选实施例的变型对于本领域的普通技术人员而言变得显而易见。发明人期望技术人员能够适当地使用这些变型，并且发明人的目的是本实用新型能够实现，除了本文中具体说明之外。因此，本实用新型包括了随附的权利要求书中叙述的主题的适用法律允许的所有变型和等同物。此外，除非本文中另外地指出或者另外明显与内容相抵触，否则本实用新型包含了上述元件在其所有可能变型中的任何组合。

Claims (10)

1.一种编织绳，具有长度方向、圆周方向和外表面，其中所述编织绳包括：
内部，包括沿着所述编织绳的所述长度方向上的多个复丝纤维；和
护套部，其中所述护套部覆盖所述内部，其中所述护套部包括在所述编织绳的所述长度方向上的多个单丝纤维和与在所述护套部的所述长度方向上的所述单丝纤维交织的在所述圆周方向上的至少一个复丝纤维，其中所述单丝纤维形成所述编织绳的大部分外表面。
2.根据权利要求1所述的编织绳，其特征在于，所述内部的所述复丝纤维包括聚酯或者芳族聚酰胺。
3.根据权利要求1所述的编织绳，其特征在于，所述内部的所述复丝纤维具有至少约1,000lbs的韧性。
4.根据权利要求1所述的编织绳，其特征在于，所述护套部的所述复丝纤维包括聚酯或者聚丙烯。
5.根据权利要求1所述的编织绳，其特征在于，所述护套部的所述复丝纤维具有至少约3,000lbs的韧性。
6.根据权利要求1所述的编织绳，其特征在于，所述护套部的所述单丝纤维包括聚乙烯。
7.根据权利要求1所述的编织绳，其特征在于，在所述护套部中的所述单丝纤维的摩擦系数比在所述内部中的所述复丝纤维和在所述护套部中的所述复丝纤维低。
8.根据权利要求1所述的编织绳，其特征在于，在所述护套部中的所述单丝纤维和复丝纤维以斜纹编织构造、罗纹编织构造或者平纹编织构造被编织。
9.根据权利要求1所述的编织绳，其特征在于，所述编织绳具有圆形或者椭圆形的横截面形状。
10.根据权利要求1所述的编织绳，其特征在于，所述护套部包括在所述圆周方向上的一个连续的复丝纤维。
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