CN204958409U - Two unification graphitic synthetic furnaces of two kinds of pressure rank steam of while by -product - Google Patents
Two unification graphitic synthetic furnaces of two kinds of pressure rank steam of while by -product Download PDFInfo
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- CN204958409U CN204958409U CN201520722229.6U CN201520722229U CN204958409U CN 204958409 U CN204958409 U CN 204958409U CN 201520722229 U CN201520722229 U CN 201520722229U CN 204958409 U CN204958409 U CN 204958409U
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Abstract
The utility model discloses a two unification graphitic synthetic furnaces of two kinds of pressure rank steam of while by -product, this synthetic furnace is by the lower supreme lamp holder seat that includes in proper order, hypomere graphite oven section of thick bamboo section, under get the hot arc, on get hot arc and upper cover section, install the blasting dish on the top of synthetic furnace, at the last inside graphite heat exchange block that is provided with of hot arc that gets, be equipped with the steel shell in last outside of getting the hot arc, graphite heat exchange block ventilates along the vertical core direction flow and personally experiences sth. Part of the body, horizontal hole circulation circulating water, the hollow cover that presss from both sides of getting the hot arc is down got the hollow cover that presss from both sides of hot arc on with and is connected with the flash tank respectively, can distinguish the steam of exporting two kinds of pressure simultaneously, hypomere graphite oven section of thick bamboo section includes a hypomere graphite oven section of thick bamboo and steel shell. The beneficial effects of the utility model are that: when improving by -product steam pressure, showing and improving energy -conserving effect.
Description
Technical field
The utility model relates to a kind of synthetic furnace, the Two-in-One Graphite Synthetic Furnace of by-product two kinds of pressure rank steam while of particularly relating to a kind of.
Background technology
Some gases are by releasing a large amount of combustion heat during conbustion synthesis and forming high-temperature gas, and the temperature of such as conbustion synthesis HCl gas can reach 1800 ~ 2500 DEG C, synthesis P
2o
5gas temperature can reach 1000 DEG C.When utilizing this synthesis gas, join a water cooler after adopting synthetic furnace (or combustion tower) in early days to reduce gas temperature (such as dropping to 40 DEG C even lower).The corrodibility that the acidic solution tool formed because above-mentioned synthesis gas is dissolved in the water again is stronger, the graphitic synthetic furnace that therefore thermal conductivity and erosion resistance are all remarkable is just applied rapidly.Last century, the eighties was promoted more rapidly after starting that synthesis and cooling two equipment are merged into an equipment, practises be called two-in-one synthetic furnace in China.Thereafter advantage and the flash evaporation technology of graphite high heat conductance is utilized again very soon, the above-mentioned combustion heat is passed to the circulating hot water in the outer steel shell of graphite component (stove cylinder or heat transfer block) periphery by graphite wall, make it heat up into superheated water, be recycled in flash tank flash to saturated vapor for.So far by vapor pressure all < 0.6MPa of graphite wall heat-obtaining by-product.For improving byproduct steam pressure, the hypomere stove cylinder that last century, the eighties just developed graphite HCl synthetic furnace uses steel pipe manufacture instead with the two-in-one stove of the graphite of byproduct steam, and its most high yield steam pressure reaches 1.6MPa.But vapor pressure during all above-mentioned graphitic synthetic furnace byproduct steams only has a pressure rank, because of the two-in-one stove of byproduct steam both domestic and external, except " two sections of heat-obtaining type byproduct steam Two-in-One Graphite Synthetic Furnace " patented technology (ZL201220097176.X) of Shan Jian company, all only one section of heat-obtainings in synthetic furnace, namely except the upper ignition furnace of France is except the graphite block section heat-obtaining of bottom, other down-firing stove complete only from graphite-made or steel synthetic furnace cylinder section heat-obtaining with byproduct steam, be not suitable for going out two other saturated vapors of pressure stage from an above-mentioned heat-obtaining position by-product.
But only there is following shortcoming in the saturated vapor of a by-product rank: (1), as vapor pressure < 0.8MPa, its application surface is relatively little, and can not be grid-connected; (2) when vapor pressure higher (especially the middle pressure of vapor pressure >=1.6MPa), the heat of the temperature then leaving heat furnace cylinder in the stove in a large number still synthesis gas of higher (the HCl gas temperature such as leaving steel stove cylinder section during byproduct steam 1.6MPa pressure can > 800 ~ 1000 DEG C) not only can not be recycled, and will increase the consumption of water coolant.
Therefore, for solving the problem, spy provides a kind of new technical scheme.
Utility model content
The Two-in-One Graphite Synthetic Furnace of by-product two kinds of pressure rank steam while that the utility model providing a kind of.
The technical solution adopted in the utility model is:
The Two-in-One Graphite Synthetic Furnace of by-product two kinds of pressure rank steam while of a kind of, this synthetic furnace comprises bulb socket from the bottom to top successively, hypomere graphite furnace cylinder section, lower heat-obtaining section, upper heat-obtaining section and upper cover section, on the top of synthetic furnace, rupture disk is installed, upper heat-obtaining intersegmental part is provided with graphite heat exchange block, outer steel shell is provided with in the outside of upper heat-obtaining section, described graphite heat exchange block is along vertical core direction circulated gases, lateral aperture circulation cycle water, the hollow chuck of described lower heat-obtaining section is connected with flash tank respectively with the hollow chuck of upper heat-obtaining section, the steam simultaneously exporting two kinds of pressure can be distinguished, described hypomere graphite furnace cylinder section comprises hypomere graphite furnace cylinder and outer steel shell thereof.
Further, described lower heat-obtaining section is made up of stage casing graphite furnace cylinder and outer steel shell.
Further, described lower heat-obtaining section is steel heat transfer stove cylinder, and this steel heat transfer stove cylinder is the longitudinal circumferential row column welding of steel pipe.
Further, in the outer steel shell of described stage casing graphite furnace cylinder, pass into hot water, logical hot water in the outer steel shell of described upper heat-obtaining section.
Further, described upper heat-obtaining section comprises graphite furnace cylinder and is enclosed within the upper furnace tube shell of graphite furnace cylinder outside and graphite heat exchange block and is enclosed within the outer steel shell of graphite heat exchange block outside.
The beneficial effects of the utility model are: adopt heat-obtaining section differing temps hot water respectively lower heat-obtaining section, on heat-obtaining section hollow chuck in pump circulation to absorb the combustion heat of synthetic gas, be transported in flash tank after forming superheated water in the enclosure and flash to saturated vapor, because stage casing graphite furnace cylinder section (lower heat-obtaining section) displaced radiant heat and the high temperature heat by conduction of the high combustion gas of temperature simultaneously, thus the heat content of shell internal recycle hot water and temperature higher and the temperature (pressure) of byproduct steam can be improved, thus expand use range and can be grid-connected when needed.And although the synthetic gas temperature of walking out middle stove cylinder section reduces greatly, but still have hundreds of degree, when increasing the graphite heat exchange block section on upper furnace tube and continuing to reclaim this heat, because heat transfer block section heat interchanging area has 10 ~ 25 times of stove cylinder section, be again that material thermal conductivity reaches three times of carbon steel, the impregnated graphite manufacture of stainless about six times, thus the heat recuperation of logarithm Baidu atm number synthesis gas is most suitable scheme.In view of in synthetic gas, heat content greatly reduces, and wishes that the synthetic gas temperature of discharging reduces as far as possible, thus takes this section of by-product lower pressure steam more reasonable.While raising byproduct steam pressure, significantly improve energy-saving effect.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
Fig. 1 is the structural representation of the utility model embodiment 1.
Fig. 2 is the structural representation of the utility model embodiment 2.
Fig. 3 is the structural representation of the utility model embodiment 3.
Wherein: 1, hypomere graphite furnace cylinder, 2, outer steel shell, 3, stage casing graphite furnace cylinder, 4, outer steel shell, 5, graphite furnace cylinder, 6, upper furnace tube shell, 7, graphite heat exchange block, 8, outer steel shell, 9, graphite upper cover, 10, shell, 11, rupture disk, 12, steel heat transfer stove cylinder.
Embodiment
In order to deepen understanding of the present utility model, below in conjunction with embodiment and accompanying drawing, the utility model is described in further detail, and this embodiment, only for explaining the utility model, does not form the restriction to protection domain of the present utility model.
Embodiment 1
The Two-in-One Graphite Synthetic Furnace of by-product two kinds of pressure rank steam while of as shown in Figure 1 a kind of, this synthetic furnace comprises bulb socket from the bottom to top successively, hypomere graphite furnace cylinder section, lower heat-obtaining section, upper heat-obtaining section and upper cover section, on the top of synthetic furnace, rupture disk 11 is installed, for ensureing device security, upper heat-obtaining intersegmental part is provided with graphite heat exchange block 7, outer steel shell 8 is provided with in the outside of upper heat-obtaining section, graphite heat exchange block 7 is along vertical core direction circulated gases, lateral aperture circulation cycle water, the hollow chuck of lower heat-obtaining section is connected with flash tank respectively with the hollow chuck of upper heat-obtaining section, the steam simultaneously exporting two kinds of pressure can be distinguished, lower heat-obtaining section is made up of stage casing graphite furnace cylinder 3 and outer steel shell 4, hot water is passed in the outer steel shell 4 of stage casing graphite furnace cylinder 3, logical hot water in the outer steel shell 8 of upper heat-obtaining section, upper heat-obtaining section comprises graphite furnace cylinder 5 and is enclosed within the upper furnace tube shell 6 of graphite furnace cylinder 5 outside and graphite heat exchange block 7 and is enclosed within the outer steel shell 8 of graphite heat exchange block 7 outside, hypomere graphite furnace cylinder section comprises hypomere graphite furnace cylinder 1 and outer steel shell 2 thereof.
The Two-in-One Graphite Synthetic Furnace of by-product two kinds of pressure rank steam while of a kind of; 5 sections can be divided into from bottom to top: the bulb socket of burning fluorescent tube is housed 1.; cold water cooling comprises igniting, monitors the hypomere graphite furnace cylinder section in hole 2.; with hot water circulation and can by-product slightly high pressure steam stage casing graphite tube section (namely descending heat-obtaining section) 3.; thus the upper furnace tube of by-product lower pressure steam can add graphite heat exchange block section (namely going up heat-obtaining section) 4. by lesser temps hot water circulation, for export synthetic gas and the upper cover section of explosive-proof protector 5..
Because lowermost graphite furnace cylinder 1 is not only in naked light combustion gases highest temperature zone, and cylindrical shell being provided with multiple graphite connecting pipe (igniting, observation, monitoring, monitoring etc.), the normal temperature water coolant that circulates in the chuck therefore between itself and outer steel shell 2 is to guarantee safety.The outside of the stage casing graphite furnace cylinder 3 on it then inputs slightly high-temperature hot water (such as 150 ~ 170 DEG C even higher) for improving byproduct steam pressure between itself and outer steel shell 4, adopt pump circulation to absorb the high temperature even radiant heat of naked light and heat by conduction by graphite barrel, to form 160 ~ 185 DEG C even pressure hot water of higher temperature, then be transported to flash distillation output 0.4 ~ 1.0MPa saturated vapor after flash tank.Be removed suitable heat and synthesis gas after lowering the temperature, after epimere graphite furnace cylinder 5, enter axis (longitudinal direction) duct of graphite heat exchange block 7, by the hole wall of graphite furnace cylinder 5 barrel and heat transfer block 7, the heat content of synthesis gas is passed to the circulating hot water of flowing in this section of outer steel shell 8 to impel intensification.Because the temperature of the synthesis gas entering this section reduces greatly, therefore the output temperature of circulating hot water is relatively low, such as 130 ~ 155 DEG C, can obtain the saturated vapor of 0.1 ~ 0.4MPa lower pressure after flash tank.Although heat content is relatively less in this section of gas, but because in section, the heat interchanging area of graphite heat exchange block is larger, 10 ~ 25 times of graphite furnace cylinder 3+5 summation can be reached, in hole, heat transfer has than the heat transfer of cylindrical wall the turbulence effect that better conducts heat again, can improve heat-obtaining rate (produce 1tHCl byproduct steam amount), be therefore scientific and reasonable selection at the steam of this section of secondary output ratio stage casing stove cylinder 3 output temperature low (thus pressure is also lower).Through the synthesis gas that above-mentioned flow process has been lowered the temperature, by the graphite upper cover 9 in furnace roof portion, exported by position, side adapter G after the normal temperature water coolant of circulation in its shell 10 cools further.If need to export lower temperature (such as 40 DEG C even lower) gas, then only and need steam and increase the water-cooled graphite heat exchange block section of one-step cooling between graphite heat exchange block and just can realize at upper cover.
Additional instruction: a, b adapter is synthesis material gas (such as Cl2 and H2) admission port, C1, C2 and F1, F2 adapter are normal temperature cooling water intakeoutfall, D1, D2 are that by-product elevated pressures steam circulating hot water is imported and exported, and E1, E2 are that by-product lower pressure steam circulating hot water (thus temperature is also low than D1, D2) is imported and exported.By fire hole, vision slit, monitoring, monitoring holes etc. on lower stove cylinder, manual operation or automatic operation can be realized.In addition, according to the requirement of byproduct steam pressure with synthesis gas temperature of coming out of the stove, the diameter of above-mentioned heat transfer block 7 also can not reduce, and identical with middle stove cylinder 3 diameter.When pressure steam amount need be improved, graphite heat exchange block can be increased on middle stove cylinder 3.
Embodiment 2
The Two-in-One Graphite Synthetic Furnace of by-product two kinds of pressure rank steam while of as shown in Figure 2 a kind of, this synthetic furnace comprises bulb socket from the bottom to top successively, hypomere graphite furnace cylinder section, lower heat-obtaining section, upper heat-obtaining section and upper cover section, on the top of synthetic furnace, rupture disk 11 is installed, upper heat-obtaining intersegmental part is provided with graphite heat exchange block 7, outer steel shell 8 is provided with in the outside of upper heat-obtaining section, graphite heat exchange block 7 is along vertical core direction circulated gases, lateral aperture circulation cycle water, the hollow chuck of lower heat-obtaining section is connected with flash tank respectively with the hollow chuck of upper heat-obtaining section, the steam simultaneously exporting two kinds of pressure can be distinguished, lower heat-obtaining section is steel heat transfer stove cylinder 12, this steel heat transfer stove cylinder 12 is the longitudinal circumferential row column welding of steel pipe, upper heat-obtaining section comprises graphite furnace cylinder 5 and is enclosed within the upper furnace tube shell 6 of graphite furnace cylinder 5 outside and graphite heat exchange block 7 and is enclosed within the outer steel shell 8 of graphite heat exchange block 7 outside, hypomere graphite furnace cylinder section comprises hypomere graphite furnace cylinder 1 and outer steel shell 2 thereof.
Its internal structure is similar to embodiment 1, the key distinction is: 3. the stage casing stove cylinder section (lower heat-obtaining section) for by-product elevated pressures steam does not adopt graphite material stove cylinder, and change steel heat transfer stove cylinder into, so that output elevated pressures steam, such as: 1.0 ~ 3.0MPa, also can > 3.0MPa when needing, all the other structures are then identical with Fig. 1.Steel heat transfer stove cylinder 3 is the longitudinal circumferential row column welding of steel pipe, and generally do not adopt jacketed type, merge into a single whole by stage casing graphite furnace cylinder and outer steel shell in Fig. 1, upper and lower weldable steel flange is so that by bolt and upper and lower assembling parts.Range of application is expanded owing to improve byproduct steam pressure, also can be grid-connected when needing.Can manual operation with the two-in-one stove of composition of sample, also can instrument automatic control; Equally, this structure also can not reduce the diameter of heat transfer block 7.5. graphite heat exchange block section water-cooled is increased to reduce temperature of coming out of the stove in bottom in upper cover section when also can need.
Embodiment 3
The Two-in-One Graphite Synthetic Furnace of by-product two kinds of pressure rank steam while of as shown in Figure 3 a kind of, this synthetic furnace comprises bulb socket from the bottom to top successively, hypomere graphite furnace cylinder section, lower heat-obtaining section, upper heat-obtaining section and upper cover section, on the top of synthetic furnace, rupture disk 11 is installed, upper heat-obtaining intersegmental part is provided with graphite heat exchange block 7, outer steel shell 8 is provided with in the outside of upper heat-obtaining section, graphite heat exchange block 7 is along vertical core direction circulated gases, lateral aperture circulation cycle water, the hollow chuck of lower heat-obtaining section is connected with flash tank respectively with the hollow chuck of upper heat-obtaining section, the steam simultaneously exporting two kinds of pressure can be distinguished, hypomere graphite furnace cylinder section comprises hypomere graphite furnace cylinder 1 and outer steel shell 2 thereof.
Its internal structure is identical with Fig. 1, and the key distinction is the length having shortened epimere graphite furnace cylinder 5, and is merged with heat transfer block shell 8 by the upper furnace tube shell 6 in Fig. 1, thus decreases shell adapter.Also can not reduce the diameter of heat transfer block 7 with composition of sample, can manual operation also can instrument automatic control.5. graphite heat exchange block section water-cooled is increased to reduce temperature of coming out of the stove in bottom in upper cover section when also can need.
The beneficial effects of the utility model are: adopt heat-obtaining section differing temps hot water respectively lower heat-obtaining section, on heat-obtaining section hollow chuck in pump circulation to absorb the combustion heat of synthetic gas, be transported in flash tank after forming superheated water in the enclosure and flash to saturated vapor, because stage casing graphite furnace cylinder section (lower heat-obtaining section) displaced radiant heat and the high temperature heat by conduction of the high combustion gas of temperature simultaneously, thus the heat content of shell internal recycle hot water and temperature higher and the temperature (pressure) of byproduct steam can be improved, thus expand use range and can be grid-connected when needed.And although the synthetic gas temperature of walking out middle stove cylinder section reduces greatly, but still have hundreds of degree, when increasing the graphite heat exchange block section on upper furnace tube and continuing to reclaim this heat, because heat transfer block section heat interchanging area has 10 ~ 25 times of stove cylinder section, be again that material thermal conductivity reaches three times of carbon steel, the impregnated graphite manufacture of stainless about six times, thus the heat recuperation of logarithm Baidu atm number synthesis gas is most suitable scheme.In view of in synthetic gas, heat content greatly reduces, and wishes that the synthetic gas temperature of discharging reduces as far as possible, thus takes this section of by-product lower pressure steam more reasonable.While raising byproduct steam pressure, significantly improve energy-saving effect.
The above; it is only preferred embodiment of the present utility model; not restriction the utility model being made to any other form, and any amendment done according to technical spirit of the present utility model or equivalent variations, still belong to the utility model scope required for protection.
Claims (5)
1. the Two-in-One Graphite Synthetic Furnace of simultaneously by-product two kinds of pressure rank steam, it is characterized in that: this synthetic furnace comprises bulb socket from the bottom to top successively, hypomere graphite furnace cylinder section, lower heat-obtaining section, upper heat-obtaining section and upper cover section, on the top of synthetic furnace, rupture disk is installed, upper heat-obtaining intersegmental part is provided with graphite heat exchange block, outer steel shell is provided with in the outside of upper heat-obtaining section, described graphite heat exchange block is along vertical core direction circulated gases, lateral aperture circulation cycle water, the hollow chuck of described lower heat-obtaining section is connected with flash tank respectively with the hollow chuck of upper heat-obtaining section, the steam simultaneously exporting two kinds of pressure can be distinguished, described hypomere graphite furnace cylinder section comprises hypomere graphite furnace cylinder and outer steel shell thereof.
2. according to claim 1 a kind of while by-product two kinds of pressure rank steam Two-in-One Graphite Synthetic Furnace, it is characterized in that: described lower heat-obtaining section is made up of stage casing graphite furnace cylinder and outer steel shell.
3. according to claim 1 a kind of while by-product two kinds of pressure rank steam Two-in-One Graphite Synthetic Furnace, it is characterized in that: described lower heat-obtaining section is steel heat transfer stove cylinder, this steel heat transfer stove cylinder is the longitudinal circumferential row column welding of steel pipe.
4. according to claim 2 a kind of while by-product two kinds of pressure rank steam Two-in-One Graphite Synthetic Furnace, it is characterized in that: in the outer steel shell of described stage casing graphite furnace cylinder, pass into hot water, logical hot water in the outer steel shell of described upper heat-obtaining section.
5. according to claim 1 a kind of while by-product two kinds of pressure rank steam Two-in-One Graphite Synthetic Furnace, it is characterized in that: described upper heat-obtaining section comprises graphite furnace cylinder and is enclosed within the upper furnace tube shell of graphite furnace cylinder outside and graphite heat exchange block and is enclosed within the outer steel shell of graphite heat exchange block outside.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105217609A (en) * | 2015-09-18 | 2016-01-06 | 南通山剑石墨设备有限公司 | The Two-in-One Graphite Synthetic Furnace of by-product two kinds of pressure rank steam while of a kind of |
CN112944885A (en) * | 2021-02-02 | 2021-06-11 | 南通星球石墨股份有限公司 | Integrated graphite synthesis furnace |
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2015
- 2015-09-18 CN CN201520722229.6U patent/CN204958409U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105217609A (en) * | 2015-09-18 | 2016-01-06 | 南通山剑石墨设备有限公司 | The Two-in-One Graphite Synthetic Furnace of by-product two kinds of pressure rank steam while of a kind of |
CN112944885A (en) * | 2021-02-02 | 2021-06-11 | 南通星球石墨股份有限公司 | Integrated graphite synthesis furnace |
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