CN204952918U - Efficient streamlined buckled plate - Google Patents

Efficient streamlined buckled plate Download PDF

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Publication number
CN204952918U
CN204952918U CN201520696254.1U CN201520696254U CN204952918U CN 204952918 U CN204952918 U CN 204952918U CN 201520696254 U CN201520696254 U CN 201520696254U CN 204952918 U CN204952918 U CN 204952918U
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China
Prior art keywords
corrugated plating
curvature
radius
thickness
section
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Expired - Fee Related
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CN201520696254.1U
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Chinese (zh)
Inventor
宋健斐
胡雪飞
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China University of Petroleum Beijing
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China University of Petroleum Beijing
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Abstract

The utility model provides an efficient streamlined buckled plate, is including import straight -edge section (1), protruding front side section (2), protruding section (3), protruding rear side section (4), export straight -edge section (5). The buckled plate adopts thickness continuous variation's streamline structure, rationally sets up the arc surface that curvature radius is different, has increased runner space shape's tortuosity, makes more liquid phases deviate from from air current movement track, has greatly improved under the fast operating mode of low gas the directly separation efficiency of liquid drop of granule. Sharp -pointed bending structures can not appear in the runner space that the buckled plate formed, control the pressure drop loss effectively, avoid common scale deposit phenomenon among the practical application, reduce the maintenance cost of buckled plate.

Description

A kind of high efficiency streamlined corrugated plating
Technical field
The utility model relates to inertia-type gas-liquid separation device, mainly can be used for flue gas desulfurization, steam turbine and needs to use the industrial occasions of corrugated plating liquid knockout except liquid etc.
Background technology
In current domestic industry application, common inertia-type gas-liquid separator still adopts traditional corrugated board structures, and structural shape comprises triangular wave card, trapezoidal wave card, asymmetric drift line style corrugated plating and on these template bases, adds the corrugated plating of the patterns such as straight hook, crotch, fluting.
As shown in Figure 1, the triangular wave card blade through multistage bending is arranged in parallel with the many rows of certain horizontal spacing, forms tortuous how curved flow channel space between every two panels corrugated plating.Gas with fine drop enters corrugated plating runner from device portal, is forced to carry out Tortuous flow along corrugated plate shape.Because gas followability is good, can flow out from the exit of device; And droplet inertia is comparatively large, can not follow gas in tortuous flow path well, from gas flow trace, skew is deviate from, and strikes on corrugated plating wall.Drop becomes liquid film in wall upper berth spread subsequently, along with gathering of liquid film is more and more, be affected by gravity, liquid film pools (perpendicular to the accompanying drawing 1 paper direction) flowing straight down of liquid stream, enter in the liquid phase returnable such as liquidceiver, gas-liquid two-phase is separated.There is a lot of problem in actual applications in this corrugated plating.First, when containing the electrolyte such as a large amount of calcium, magnesium or other insoluble impurity particles in liquid phase, can deposit at the bending tip of runner, produce scale formation, the dirt at most advanced and sophisticated place is difficult to smooth cleaning, and along with the growth of service time, runner there will be blocking, the separating property of whole device can decline greatly, and pressure drop loss obviously promotes.The best approach solving scale problems is exactly change under suspended state or clean corrugated plating piecewise, causes the waste of manpower and financial resources cost.Secondly, gas needs sharply bending in runner, and under the operating mode that gas speed is larger, the continuous collision of fluid turns to and causes great energy loss.Conventional triangular wave card is under the gas speed of 4 ~ 6m/s, and pressure drop even can reach more than 100Pa.
Fig. 2 is the streamlined corrugated plating of the asymmetric that another industry is commonly used.Such corrugated plating geometry is level and smooth, without sharp-pointed bending structure, effectively can reduce fouling and cleaning under being easy to non-intermittent condition of work.Fairshaped geometry can also make fluid significantly be reduced by pressure drop during runner.But compared to triangular wave card, the followability of drop in this runner is also increased.Under low gas velocity operating mode, the particle separation efficiency of equivalent diameter below 50 μm is lower, is also difficult to address this problem even Multi-row serial is arranged.
Chinese invention patent CN201110219753.8 provides a kind of corrugated board structures of improvement.Existing triangular wave point is changed into platform ripple point by this corrugated plating, and is provided with the blade of spacing 1.5mm, extension elongation 6mm at platform place.New construction makes drop in the gathering increased frequency at platform and blade place, improves the efficiency of gas-liquid separation.But the platform turning point of this plate still has sharp-pointed knuckle, easy fouling.Incrustation scale also can gap between blocking blades and plate, makes corrugated plating be difficult to cleaning, cannot reuse.
Chinese utility model patent CN200720040897.6 discloses a kind of Novel sheet bar being provided with concavo-convex drain structure on trapezoidal wave card.Its drain structure is inverted v-shaped, uses impact style to be processed to form, groove depth 30 ~ 40mm.In mounting arrangements, the spacing between two panels plate is between 220 ~ 420mm.Not easily there is reentrainment phenomenon in this plate, but still can not avoid scale formation.Because distance between plates is large, this device can not realize being separated to the drop of less equivalent diameter.
Chinese invention patent CN200610148271.7 provides a kind of new annular ripple plate.The radius of curvature of its blade arc is identical all the time, and between 1.2 ~ 2m, the height of blade is at more than 200mm.The critical flow velocity of reentrainment can be brought up to about 5.5 ~ 6.5m/s, the drop of this template to less equivalent diameter is difficult to realization and is separated completely.
Utility model content
For solving the problem, the utility model provides a kind of novel corrugated plating streamlined structure.After this corrugated plating is arranged in parallel according to the many rows of certain spacing, sharp-pointed bending structure is not had in the flow channel space formed, both fouling can be avoided, be easy to the cleaning under continuous duty, the separative efficiency of the drop of equivalent diameter below 20 μm can be significantly improved again, and ensure that droop loss is close with existing streamlined corrugated plating pressure drop.
A kind of high efficiency streamlined corrugated plating of the utility model, comprises import straight section (1), protruding toe lateral section (2), raised section (3), protruding backside segments (4), outlet straight section (5).Two surface configuration differences up and down of corrugated plating, thickness of slab consecutive variations.
A kind of high efficiency streamlined corrugated plating of the utility model, is characterized in that: import straight section (1) is different with the length of outlet straight section (5), but thickness is identical, and one-tenth-value thickness 1/10 is δ.
A kind of high efficiency streamlined corrugated plating of the utility model, is characterized in that: the radius of curvature on upper and lower two the arc surfaces of protruding toe lateral section (2) is different, and lower surface radius of curvature is greater than upper surface radius of curvature.Preferably, the radius of curvature on arc surface is between 50 ~ 300mm.Thickness of slab consecutive variations, thickness range is between 0.5 δ ~ 2 δ.
A kind of high efficiency streamlined corrugated plating of the utility model, is characterized in that: the home position point on two arc surfaces up and down of raised section (3) is not on the same straight line of vertical direction.Preferably, the spacing of two center of circle horizontal directions is 2 ± 0.5mm, and the spacing of vertical direction is 16 ± 0.5mm.The radius of curvature on two arc surfaces is also different, and the radius of curvature of lower surface is greater than the radius of curvature of upper surface.Preferably, the radius of curvature on arc surface is between 20 ~ 35mm.Thickness of slab consecutive variations, thickness range is between 0.5 δ ~ 3.5 δ.
A kind of high efficiency streamlined corrugated plating of the utility model, is characterized in that: the radius of curvature on two arc surfaces up and down of protruding backside segments (4) is different, and the radius of curvature of lower surface is greater than the radius of curvature of upper surface.Preferably, the radius of curvature on arc surface is between 50 ~ 75mm.Thickness of slab consecutive variations, thickness range is between 0.5 δ ~ δ.
Due to flow channel shape between corrugated plating can be changed after this corrugated plating arranged in rows, drastically increase the separative efficiency of small particle size droplets under low gas velocity operating mode, also can realize good separation to the drop of equivalent diameter less than 20 μm.Because runner wall remains smooth streamline geometry, fluid is by producing large pressure drop after runner.Unloaded gas pressure drop during gas speed 6m/s can be controlled in below 30Pa.
Accompanying drawing explanation
Fig. 1 is the flow channel space schematic diagram after a kind of triangular wave card arranged in rows.The flow direction of the arrow representative band liquid gas in figure.
Fig. 2 is the flow channel space schematic diagram after a kind of streamlined corrugated plating arranged in rows.The flow direction of the arrow representative band liquid gas in figure.
Fig. 3 is a kind of structural representation of high efficiency streamlined corrugated plating.This figure is the schematic diagram of this corrugated plating in cross-sectional direction.
Fig. 4 is that corrugated plating two is arranged the flow channel space schematic diagram of postpone.The flow direction of arrow representative band liquid gas in figure and the track signal of drop.
Fig. 5 is the schematic diagram under corrugated plating horizontal arranging mode.
Fig. 6 is the schematic diagram under the vertical arrangement of corrugated plating.
Detailed description of the invention
After being arranged in parallel by the many rows of certain horizontal spacing by this corrugated plating, form a kind of flow channel space of new shape, as shown in Figure 4, along with the motion of band liquid gas in runner, width of flow path varies.Be embodied in, with gas flowing, runner successively experienced by narrow and---relaxes the process that---narrowing---relaxes again.In the both sides of circular arc projection, runner is restrainted narrow, and the droplet particles carried secretly in gas can deviate from the movement locus of air-flow, strikes wall to form liquid film and separated.After band liquid gas enters runner, along with narrowing of runner, a large amount of drop can strike the near wall of protruding front side; Because the width in protruding runner increases, the angle of revolution of fluid in elevated regions increases; Along with the second time bundle of runner is narrow, remaining droplet particles can impinge upon the near wall of protruding rear side.
This corrugated plating can adopt polyacrylic resin material (PP), by injection molded in shaping dies.Thickness δ can be worked into 0.5 ~ 3mm.Under preferred size condition, the maximum gauge of whole corrugated plating and the difference of minimum thickness are only 7 ± 0.5mm.Because polypropylene density is little, the corrugated cardboard sheet after shaping is lightweight, can be a large amount of in gas-liquid separation device, densely arranged, little to passive cantilever beam load, can improve the bulk strength of device.As being arranged in desulfurizing tower, also can effectively reduce tower body load.Corrugated plating after shaping has higher heat resistance, can continue use and ensure mechanical property in the environment of 110-120 DEG C.This corrugated plating surface property is good, and the liquid film being deposited on wall still can possess good mobility, the landing being conducive to liquid phase be separated.
This corrugated plating can adopt two kinds of arrangements in the application: horizontally disposed (see Fig. 5) and vertically layout (see Fig. 6).When corrugated plating is horizontally disposed, enter runner between corrugated plating containing liquid gas level, drop strikes on wall, is subject to Action of Gravity Field vertically landing, import and export direction and liquid phase off-direction containing liquid gas orthogonal, need separator vertically below drop retracting device is set.When corrugated plating is vertically arranged, enter corrugated plating runner straight up containing liquid gas, drop gravitate, along Way in oppositely landing downwards, imports and exports direction containing liquid gas parallel with liquid phase off-direction.
The arrangement pitch of corrugated plating is 15 ~ 40mm, and concrete spacing value is depending on gas speed working condition.Implement to fix in the mode of pull bar or fixture.Layout row and the height L of corrugated plating are determined by concrete separating treatment amount demand.

Claims (5)

1. a high efficiency streamlined corrugated plating, comprise import straight section (1), protruding toe lateral section (2), raised section (3), protruding backside segments (4), outlet straight section (5), two surface configuration differences up and down of corrugated plating, thickness of slab consecutive variations.
2. the high efficiency streamlined corrugated plating of one according to claim 1, is characterized in that: import straight section (1) is different with the length of outlet straight section (5), but thickness is identical, and one-tenth-value thickness 1/10 is δ.
3. the high efficiency streamlined corrugated plating of one according to claim 1, it is characterized in that: the radius of curvature on upper and lower two the arc surfaces of protruding toe lateral section (2) is different, lower surface radius of curvature is greater than upper surface radius of curvature, thickness of slab consecutive variations, thickness range is between 0.5 δ ~ 2 δ.
4. the high efficiency streamlined corrugated plating of one according to claim 1, it is characterized in that: the home position point on two arc surfaces up and down of raised section (3) is not on the same straight line of vertical direction, the radius of curvature on two arc surfaces is also different, the radius of curvature of lower surface is greater than the radius of curvature of upper surface, thickness of slab consecutive variations, thickness range is between 0.5 δ ~ 3.5 δ.
5. the high efficiency streamlined corrugated plating of one according to claim 1, it is characterized in that: the radius of curvature on two arc surfaces up and down of protruding backside segments (4) is different, the radius of curvature of lower surface is greater than the radius of curvature of upper surface, thickness of slab consecutive variations, thickness range is between 0.5 δ ~ δ.
CN201520696254.1U 2015-09-10 2015-09-10 Efficient streamlined buckled plate Expired - Fee Related CN204952918U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520696254.1U CN204952918U (en) 2015-09-10 2015-09-10 Efficient streamlined buckled plate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520696254.1U CN204952918U (en) 2015-09-10 2015-09-10 Efficient streamlined buckled plate

Publications (1)

Publication Number Publication Date
CN204952918U true CN204952918U (en) 2016-01-13

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105107455A (en) * 2015-09-10 2015-12-02 中国石油大学(北京) High-efficiency streamline corrugated plate

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105107455A (en) * 2015-09-10 2015-12-02 中国石油大学(北京) High-efficiency streamline corrugated plate
CN105107455B (en) * 2015-09-10 2018-10-30 中国石油大学(北京) A kind of efficient streamlined corrugated plating

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160113

Termination date: 20190910

CF01 Termination of patent right due to non-payment of annual fee