CN204952787U - Intelligent control blendor - Google Patents
Intelligent control blendor Download PDFInfo
- Publication number
- CN204952787U CN204952787U CN201520667116.0U CN201520667116U CN204952787U CN 204952787 U CN204952787 U CN 204952787U CN 201520667116 U CN201520667116 U CN 201520667116U CN 204952787 U CN204952787 U CN 204952787U
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- material bin
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- shaft
- bearing plate
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Abstract
The utility model discloses an intelligent control blendor, including frame, hoist mechanism, planetary reducer, material storehouse, stirring subassembly, rotating assembly and locating component, rotating assembly installs in the frame, and rotating assembly is used for invering the material storehouse, hoist mechanism installs respectively on rotating assembly, and hoist mechanism includes the locating plate, promotes motor, guide post and axle sleeve, and it is used for promoting the material storehouse, the stirring subassembly is located the inside in material storehouse, and the stirring subassembly includes main (mixing) shaft, main agitator, agitator motor, inferior (mixing) shaft and inferior agitator, and it is used for stirring, locating component includes the mobile station install hydraulic cylinder on the mobile station, hydraulic cylinder's push rod is connected with the driving plate, the tip of driving plate and fixed mounting are connected fixedly in subaerial bottom plate, install pinch -off blades on the mobile station, and one end and the mobile station of pinch -off blades are connected and are fixed, and the other end of pinch -off blades is used for fixing a position the material storehouse.
Description
Technical field
The utility model relates to drilling machine field, specifically, is related specifically to a kind of Based Intelligent Control batch mixer.
Background technology
Based Intelligent Control batch mixer have anchor formula, frame, paddle, turbine type, scraper-type, the polytypes such as combined type, its rotating mechanism can adopt cycloidal planetary gear speed reducer, stepless reducer or frequency control etc., can meet the special reaction requirement of various material.The sealing device of Based Intelligent Control batch mixer can adopt the hermetically-sealed construction such as mechanical seal, packing seal.Heating, cooling can adopt the structures such as chuck, semicanal, coil pipe, Miller plate.Although existing Based Intelligent Control batch mixer pattern and diverse in function, it still also exists some shortcomings part: such as, there are some dead angles during stirring, and cannot realize stirring timely, mixing effect is poor, and length consuming time causes production cost high.
Utility model content
The purpose of this utility model is for deficiency of the prior art, provides a kind of Based Intelligent Control batch mixer, to solve the problem.
The technical problem that the utility model solves can realize by the following technical solutions:
A kind of Based Intelligent Control batch mixer, comprises frame, hoisting mechanism, planetary reducer, material bin, mixing component, rotary components and positioning component;
Described frame comprises the first load-bearing pillar being positioned at material bin side and the second load-bearing pillar being positioned at material bin opposite side, described first load-bearing pillar and the second load-bearing pillar comprise substrate, side plate is connected with at the two ends of substrate, one end of described side plate is connected with the end face of substrate, the other end of substrate forms inside notch by pressing and bending, in a notch, electric rotating machine is installed wherein, in another notch, ball-bearing housing is installed;
Described rotary components is installed between the first load-bearing pillar and the second load-bearing pillar, rotary components comprises bearing plate, one end of described bearing plate and the output shaft of electric rotating machine are connected and fixed, the other end of bearing plate is movably installed in ball-bearing housing by rotating shaft, limiting plate is provided with in the both sides of described bearing plate, described limiting plate is fixedly installed in the side of bearing plate by some bolts, bearing plate offers installing hole, described planetary reducer is installed on the top of bearing plate, and the output shaft of planetary reducer is connected with the material bin be positioned at below installing hole through installing hole,
Described hoisting mechanism is installed on the two ends of bearing plate respectively, hoisting mechanism comprises location-plate, lifting motor, lead and axle sleeve, the two ends of described location-plate and the limiting plate of bearing plate both sides are connected and fixed, in one end of limiting plate, lifting motor is installed, in described lead fixed installation, and lead is connected and fixed by one connecting plate and material bin, the output shaft place of described lifting motor is provided with axle sleeve, axle sleeve offers the first axis hole and the second axis hole, described first axis hole is communicated with in axle sleeve inside with the second axis hole, the output shaft of lifting motor is positioned at the first axis hole, described lead is positioned at the second axis hole, the end of described output shaft and lead offer the screw thread cooperatively interacted,
Described mixing component is positioned at the inside of material bin, and mixing component comprises main shaft, main agitator, stirring motor, secondary shaft and secondary agitator; The output shaft of described main shaft and planetary reducer links, described main shaft is provided with some cannelures, some described main agitators are arranged on main shaft by cannelure successively, at described main agitator, some stirring motors are installed, the output shaft of described stirring motor is through main agitator, and be connected with described shaft, described shaft is provided with several times agitator;
Described positioning component comprises travelling carriage, described travelling carriage is provided with hydraulic cylinder, the push rod of described hydraulic cylinder is connected with driver plate, the end of described driver plate be fixedly installed in ground base plate and be connected and fixed, described travelling carriage is provided with clamping plate, one end and the travelling carriage of described clamping plate are connected and fixed, and the other end of clamping plate is used for locating material bin;
Also comprise Based Intelligent Control assembly, described Based Intelligent Control assembly comprises spice Control Component, promotes Control Component and upset Control Component;
Described spice Control Component comprises some temperature sensors and humidity sensor, some mounting grooves are offered in the inside of described material bin, described mounting groove is uniformly distributed along the inwall of material bin, the groove for locating is provided with in the bottom of mounting groove, sealing plate is provided with in the end of mounting groove, just through hole is offered on the position of groove at described sealing plate, described temperature sensor and humidity sensor are distributed in described mounting groove successively, the bottom of temperature sensor or humidity sensor is fixed in groove, the sensing probe of temperature sensor or humidity sensor is through through hole, sealing ring is provided with in the contact position of described sensing probe and through hole, described temperature sensor is connected with planetary reducer by circuit for controlling motor with the signal output part of humidity sensor,
Described lifting Control Component comprises infrared transmitter, infrared remote receiver and control circuit board, the madial wall of described first bearing plate offers the first side opening, described second bearing plate offers the second side opening be positioned at described first side opening on same level line, described infrared transmitter is installed in described first side opening, described infrared remote receiver is installed in described second side opening, the emitter stage of infrared transmitter is just to the input pole of described infrared remote receiver, the signal output part of described infrared remote receiver and control circuit board control signal output be connected, described control circuit board also has the first port and the second port, described first port is connected with the lifting motor being positioned at limiting plate two ends respectively with the second port,
Described upset Control Component comprises angle displacement sensor, removable base and motor control panel; Described angle displacement sensor is installed on the top of described material bin by removable base, described removable base has open slot, inside elastic spacing is provided with protruding in the end of described open slot, described angle displacement sensor is installed in open slot, and be fixed in open slot by elastic spacing projection, the signal output part of described angle displacement sensor is connected with the input of motor control panel, and the signal output part of described motor control panel is connected with electric rotating machine.
Compared with prior art, the beneficial effects of the utility model are as follows:
By adopting the structure of rotary components, lifting subassembly and mixing component, rotary components is used for overturning material bin, lifting subassembly is used for promoting material bin, mixing component is used for stirring the material of material bin inside, thus eliminate spice dead angle, mixing effect is good, consuming time short, improve production efficiency, reduce production cost high.
Accompanying drawing explanation
Fig. 1 is view before the work of Based Intelligent Control batch mixer described in the utility model.
View when Fig. 2 is the work of Based Intelligent Control batch mixer described in the utility model.
Fig. 3 is the top view of Based Intelligent Control batch mixer described in the utility model.
Number in the figure illustrates: frame 1, hoisting mechanism 2, planetary reducer 3, material bin 4, rotary components 5, positioning component 6, first load-bearing pillar 7, second load-bearing pillar 8, substrate 9, side plate 10, electric rotating machine 11, ball-bearing housing 12, bearing plate 13, rotating shaft 14, limiting plate 15, travelling carriage 16, hydraulic cylinder 17, driver plate 18, base plate 19, clamping plate 20, location-plate 21, lifting motor 22, lead 23, axle sleeve 24.
Detailed description of the invention
The technological means realized for making the utility model, creation characteristic, reaching object and effect is easy to understand, below in conjunction with detailed description of the invention, setting forth the utility model further.
See Fig. 1, Fig. 2 and Fig. 3, a kind of Based Intelligent Control batch mixer described in the utility model, comprises frame 1, hoisting mechanism 2, planetary reducer 3, material bin 4, mixing component, rotary components 5 and positioning component 6.
Described frame 1 comprises the first load-bearing pillar 7 being positioned at material bin 4 side and the second load-bearing pillar 8 being positioned at material bin 4 opposite side, described first load-bearing pillar 7 and the second load-bearing pillar 8 comprise substrate 9, side plate 10 is connected with at the two ends of substrate 9, one end of described side plate 10 is connected with the end face of substrate 9, the other end of substrate 9 forms inside notch by pressing and bending, in a notch, electric rotating machine 11 is installed wherein, ball-bearing housing 12 is installed in another notch.
Described rotary components 5 is installed between the first load-bearing pillar 7 and the second load-bearing pillar 8, rotary components 5 comprises bearing plate 13, one end of described bearing plate 13 and the output shaft of electric rotating machine 11 are connected and fixed, the other end of bearing plate 13 is movably installed in ball-bearing housing 12 by rotating shaft 14, limiting plate 15 is provided with in the both sides of described bearing plate 13, described limiting plate 15 is fixedly installed in the side of bearing plate 13 by some bolts, bearing plate 13 offers installing hole, described planetary reducer 3 is installed on the top of bearing plate 13, and the output shaft of planetary reducer 3 is connected with the material bin 4 be positioned at below installing hole through installing hole.
Described hoisting mechanism 2 is installed on the two ends of bearing plate 13 respectively, hoisting mechanism 2 comprises location-plate 21, lifting motor 22, lead 23 and axle sleeve 24, the two ends of described location-plate 21 and the limiting plate 15 of bearing plate 13 both sides are connected and fixed, in one end of limiting plate 15, lifting motor 22 is installed, on described lead 23 fixedly mounts, and lead 23 is connected and fixed by one connecting plate and material bin 4, the output shaft place of described lifting motor 22 is provided with axle sleeve 24, axle sleeve 24 offers the first axis hole and the second axis hole, described first axis hole is communicated with in axle sleeve 24 inside with the second axis hole, the output shaft of lifting motor 22 is positioned at the first axis hole, described lead 23 is positioned at the second axis hole, the end of described output shaft and lead 23 offer the screw thread cooperatively interacted.
Described mixing component is positioned at the inside of material bin 4, and mixing component comprises main shaft, main agitator, stirring motor, secondary shaft and secondary agitator; The output shaft of described main shaft and planetary reducer 3 links, described main shaft is provided with some cannelures, some described main agitators are arranged on main shaft by cannelure successively, at described main agitator, some stirring motors are installed, the output shaft of described stirring motor is through main agitator, and be connected with described shaft, described shaft is provided with several times agitator;
Described positioning component 6 comprises travelling carriage 16, described travelling carriage 16 is provided with hydraulic cylinder 17, the push rod of described hydraulic cylinder 17 is connected with driver plate 18, the end of described driver plate 18 be fixedly installed in ground base plate 19 and be connected and fixed, described travelling carriage 16 is provided with clamping plate 20, one end and the travelling carriage 16 of described clamping plate 20 are connected and fixed, and the other end of clamping plate 20 is used for locating material bin 4.
Also comprise Based Intelligent Control assembly, described Based Intelligent Control assembly comprises spice Control Component, promotes Control Component and upset Control Component;
Described spice Control Component comprises some temperature sensors and humidity sensor, some mounting grooves are offered in the inside of described material bin, described mounting groove is uniformly distributed along the inwall of material bin, the groove for locating is provided with in the bottom of mounting groove, sealing plate is provided with in the end of mounting groove, just through hole is offered on the position of groove at described sealing plate, described temperature sensor and humidity sensor are distributed in described mounting groove successively, the bottom of temperature sensor or humidity sensor is fixed in groove, the sensing probe of temperature sensor or humidity sensor is through through hole, sealing ring is provided with in the contact position of described sensing probe and through hole, described temperature sensor is connected with planetary reducer by circuit for controlling motor with the signal output part of humidity sensor,
Described lifting Control Component comprises infrared transmitter, infrared remote receiver and control circuit board, the madial wall of described first bearing plate offers the first side opening, described second bearing plate offers the second side opening be positioned at described first side opening on same level line, described infrared transmitter is installed in described first side opening, described infrared remote receiver is installed in described second side opening, the emitter stage of infrared transmitter is just to the input pole of described infrared remote receiver, the signal output part of described infrared remote receiver and control circuit board control signal output be connected, described control circuit board also has the first port and the second port, described first port is connected with the lifting motor being positioned at limiting plate two ends respectively with the second port,
Described upset Control Component comprises angle displacement sensor, removable base and motor control panel; Described angle displacement sensor is installed on the top of described material bin by removable base, described removable base has open slot, inside elastic spacing is provided with protruding in the end of described open slot, described angle displacement sensor is installed in open slot, and be fixed in open slot by elastic spacing projection, the signal output part of described angle displacement sensor is connected with the input of motor control panel, and the signal output part of described motor control panel is connected with electric rotating machine.
Operation principle of the present utility model is as follows:
1) before work, its material bin keeps balance by the positioning component of bottom, and the clamping plate of positioning component contacts with material bin, makes it be in initial position.When filling up material in material bin and start spice, the hydraulic cylinder of positioning component starts, and because base plate is fixedly installed on ground, travelling carriage and the clamping plate be connected with travelling carriage can be subject to reaction force and away from material bin.
2) positioning component is away from after material bin, and material bin enters duty, and lifting motor starts and described material bin is promoted to batch mixing station, and Based Intelligent Control batch mixer enters batch mixing state;
3) in batch mixing state, planetary reducer and electric rotating machine work simultaneously, and planetary reducer drives mixing component accurately to stir the material in material bin, and electric rotating machine is to the positive and negative upset of material bin.
4), after batch mixing completes, reverse starting lifting motor, material bin resets, and then primer fluid air cylinder, and positioning component is back to original state.
Advantage of the present utility model is as follows:
1, mixing component adopts main shaft to coordinate the structure of time shaft, and compared to the thick stirring of traditional single shaft, can realize multiple stirring and meticulous stirring, stirring efficiency is high, effective.
2, by adopting lifting subassembly, positioning component and rotary components, the switching of Based Intelligent Control batch mixer at idle state and duty two states is achieved.Material machine, when idle state, can carry out the maintenance works such as clean and maintenance to it; Material machine in working order time, high efficiencyly can carry out batch mixing.
3, by adopting the structure of rotary components and mixing component, wherein, rotary components, by overturning material bin, realizes overall batch mixing; Mixing component carries out fixed point to the material in material bin and stirs, and realizes local and stirs.
4, by installing spice Control Component in material bin, the real-time monitoring to material bin environment can be realized, if the temperature in material bin or humidity occur abnormal, then can stop at once stirring, avoiding occurring production accident.
5, by arranging lifting Control Component, achieve the Based Intelligent Control to hoisting mechanism, described infrared transmitter and infrared remote receiver are installed on the critical distance place of hoisting mechanism, when material bin reaches the limit of position, infrared remote receiver cannot receive infrared signal, and transmit control signal to control circuit board, lifting motor is quit work.
6, by arranging upset Control Component, achieve the Based Intelligent Control to rotary components, when the flip angle of material bin reaches preset value, angle displacement sensor to be stopped the rotation machine operation by motor control panel.
More than show and describe general principle of the present utility model and principal character and advantage of the present utility model.The technical staff of the industry should understand; the utility model is not restricted to the described embodiments; what describe in above-described embodiment and description just illustrates principle of the present utility model; under the prerequisite not departing from the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall within the scope of claimed the utility model.The claimed scope of the utility model is defined by appending claims and equivalent thereof.
Claims (1)
1. a Based Intelligent Control batch mixer, comprises frame, hoisting mechanism, planetary reducer, material bin, mixing component, rotary components and positioning component;
Described frame comprises the first load-bearing pillar being positioned at material bin side and the second load-bearing pillar being positioned at material bin opposite side, described first load-bearing pillar and the second load-bearing pillar comprise substrate, side plate is connected with at the two ends of substrate, one end of described side plate is connected with the end face of substrate, the other end of substrate forms inside notch by pressing and bending, in a notch, electric rotating machine is installed wherein, in another notch, ball-bearing housing is installed;
Described rotary components is installed between the first load-bearing pillar and the second load-bearing pillar, rotary components comprises bearing plate, one end of described bearing plate and the output shaft of electric rotating machine are connected and fixed, the other end of bearing plate is movably installed in ball-bearing housing by rotating shaft, limiting plate is provided with in the both sides of described bearing plate, described limiting plate is fixedly installed in the side of bearing plate by some bolts, bearing plate offers installing hole, described planetary reducer is installed on the top of bearing plate, and the output shaft of planetary reducer is connected with the material bin be positioned at below installing hole through installing hole,
Described hoisting mechanism is installed on the two ends of bearing plate respectively, hoisting mechanism comprises location-plate, lifting motor, lead and axle sleeve, the two ends of described location-plate and the limiting plate of bearing plate both sides are connected and fixed, in one end of limiting plate, lifting motor is installed, in described lead fixed installation, and lead is connected and fixed by one connecting plate and material bin, the output shaft place of described lifting motor is provided with axle sleeve, axle sleeve offers the first axis hole and the second axis hole, described first axis hole is communicated with in axle sleeve inside with the second axis hole, the output shaft of lifting motor is positioned at the first axis hole, described lead is positioned at the second axis hole, the end of described output shaft and lead offer the screw thread cooperatively interacted,
Described mixing component is positioned at the inside of material bin, and mixing component comprises main shaft, main agitator, stirring motor, secondary shaft and secondary agitator; The output shaft of described main shaft and planetary reducer links, described main shaft is provided with some cannelures, some described main agitators are arranged on main shaft by cannelure successively, at described main agitator, some stirring motors are installed, the output shaft of described stirring motor is through main agitator, and be connected with described shaft, described shaft is provided with several times agitator;
Described positioning component comprises travelling carriage, described travelling carriage is provided with hydraulic cylinder, the push rod of described hydraulic cylinder is connected with driver plate, the end of described driver plate be fixedly installed in ground base plate and be connected and fixed, described travelling carriage is provided with clamping plate, one end and the travelling carriage of described clamping plate are connected and fixed, and the other end of clamping plate is used for locating material bin;
It is characterized in that: also comprise Based Intelligent Control assembly, described Based Intelligent Control assembly comprises spice Control Component, promotes Control Component and upset Control Component;
Described spice Control Component comprises some temperature sensors and humidity sensor, some mounting grooves are offered in the inside of described material bin, described mounting groove is uniformly distributed along the inwall of material bin, the groove for locating is provided with in the bottom of mounting groove, sealing plate is provided with in the end of mounting groove, just through hole is offered on the position of groove at described sealing plate, described temperature sensor and humidity sensor are distributed in described mounting groove successively, the bottom of temperature sensor or humidity sensor is fixed in groove, the sensing probe of temperature sensor or humidity sensor is through through hole, sealing ring is provided with in the contact position of described sensing probe and through hole, described temperature sensor is connected with planetary reducer by circuit for controlling motor with the signal output part of humidity sensor,
Described lifting Control Component comprises infrared transmitter, infrared remote receiver and control circuit board, the madial wall of described first bearing plate offers the first side opening, described second bearing plate offers the second side opening be positioned at described first side opening on same level line, described infrared transmitter is installed in described first side opening, described infrared remote receiver is installed in described second side opening, the emitter stage of infrared transmitter is just to the input pole of described infrared remote receiver, the signal output part of described infrared remote receiver and control circuit board control signal output be connected, described control circuit board also has the first port and the second port, described first port is connected with the lifting motor being positioned at limiting plate two ends respectively with the second port,
Described upset Control Component comprises angle displacement sensor, removable base and motor control panel; Described angle displacement sensor is installed on the top of described material bin by removable base, described removable base has open slot, inside elastic spacing is provided with protruding in the end of described open slot, described angle displacement sensor is installed in open slot, and be fixed in open slot by elastic spacing projection, the signal output part of described angle displacement sensor is connected with the input of motor control panel, and the signal output part of described motor control panel is connected with electric rotating machine.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201520667116.0U CN204952787U (en) | 2015-08-31 | 2015-08-31 | Intelligent control blendor |
Applications Claiming Priority (1)
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CN201520667116.0U CN204952787U (en) | 2015-08-31 | 2015-08-31 | Intelligent control blendor |
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CN204952787U true CN204952787U (en) | 2016-01-13 |
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CN201520667116.0U Expired - Fee Related CN204952787U (en) | 2015-08-31 | 2015-08-31 | Intelligent control blendor |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105080405A (en) * | 2015-08-31 | 2015-11-25 | 嘉善县双菱拉链厂 | Intelligent-control blending machine |
CN107051285A (en) * | 2017-05-25 | 2017-08-18 | 常州市范群干燥设备有限公司 | Transfer matic mixer |
-
2015
- 2015-08-31 CN CN201520667116.0U patent/CN204952787U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105080405A (en) * | 2015-08-31 | 2015-11-25 | 嘉善县双菱拉链厂 | Intelligent-control blending machine |
CN105080405B (en) * | 2015-08-31 | 2017-08-25 | 嘉善县双菱拉链厂 | A kind of intelligent control batch mixer |
CN107051285A (en) * | 2017-05-25 | 2017-08-18 | 常州市范群干燥设备有限公司 | Transfer matic mixer |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160113 Termination date: 20160831 |