CN204936025U - Continous way slab forming machine - Google Patents

Continous way slab forming machine Download PDF

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Publication number
CN204936025U
CN204936025U CN201520714828.3U CN201520714828U CN204936025U CN 204936025 U CN204936025 U CN 204936025U CN 201520714828 U CN201520714828 U CN 201520714828U CN 204936025 U CN204936025 U CN 204936025U
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CN
China
Prior art keywords
unit
frame
loopback
substrate frame
pan feeding
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Expired - Fee Related
Application number
CN201520714828.3U
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Chinese (zh)
Inventor
刘世纁
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QIKAI IRON FACTORY CO Ltd
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QIKAI IRON FACTORY CO Ltd
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Priority to CN201520714828.3U priority Critical patent/CN204936025U/en
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Publication of CN204936025U publication Critical patent/CN204936025U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The utility model is a kind of continous way slab forming machine, comprise a substrate frame, one feeding device, one gripper frame unit, one shift unit, one heater, one die holder device, one drawing mechanism and a loop back device, this substrate frame is alongst provided with a material feeding region, one thermal treatment zone, one die holder district and a discharge zone, this feeding device is positioned at this material feeding region, this gripper frame unit is positioned on this feeding device slippingly, this shift unit can drive this gripper frame unit, this heater is positioned at this thermal treatment zone, this die holder device is positioned at this die holder district, this drawing mechanism is positioned at this discharge zone, this loop back device is positioned at the top of this substrate frame and this gripper frame unit can be moved to feeding device place by this drawing mechanism, this gripper frame unit can continue mobile in this heater, allow the utility model effectively to slab continuous heating.

Description

Continous way slab forming machine
Technical field
The utility model relates to a kind of sheet-forming machine, espespecially a kind of continous way slab forming machine.
Background technology
Existing vacuum forming machine mainly utilizes and vacuumizes shaping mode, one plastic cement cladding is formed a plastic box through vacuum forming, but, existing vacuum forming machine is only applicable to thin plate, if existing vacuum forming machine is for adding man-hour to slab, two problems can be produced, one is in heating process, because the existing vacuum forming machine efficiency of heating surface is not enough, slab cannot be made at short notice to soften, another problem is, if slab is placed in for a long time in this vacuum forming machine, because forming the high polymer long chain fracture of slab, the heat exhaustion of slab can be caused and brittle, further, existing vacuum forming machine is after completing goods, again the plummer transport of putting these goods must be inserted material level in mode manually to put, and cannot the hitless operation of continous way, cause the efficiency in use not good, therefore need a kind of novel forming machine for the shaping use of slab.
Utility model content
The disappearance of slab cannot be suppressed for solving existing vacuum forming machine, the purpose of this utility model is to provide a kind of continous way slab forming machine, the utility model utilizes a shift unit to drive a gripper frame unit, mobile and heating is continued in a heater, effectively avoid that slab temperature is not enough or temperature is too high and produce heat exhaustion deterioration, making the utility model be applicable to slab shaping.
The utility model solves the continous way slab forming machine that prior art problem proposes, and wherein, this continous way slab forming machine comprises:
One substrate frame, the length direction along the bottom of substrate frame in this substrate frame is sequentially provided with a material feeding region, a thermal treatment zone, a die holder district and a discharge zone;
One feeding device, this feeding device is arranged at the material feeding region of this substrate frame, this feeding device comprises a main pan feeding lifting unit, a pan feeding lifting unit and one liter of frame unit, this main pan feeding lifting unit relatively this substrate frame can be arranged at the material feeding region of this substrate frame up and down, this time pan feeding lifting unit can be arranged at this main pan feeding lifting unit up and down relative to this main pan feeding lifting unit, this rises frame unit can be arranged at this main pan feeding lifting unit up and down bottom relative to this main pan feeding lifting unit, and this rise frame unit can this pan feeding lifting unit lifting relatively;
One gripper frame unit, this gripper frame unit can be arranged on the secondary pan feeding lifting unit of this feeding device slippingly;
One shift unit, the thermal treatment zone of this shift unit and this substrate frame is connected, and the side that this shift unit stretches into this feeding device is inner, and this shift unit can drive this gripper frame unit with moving horizontally;
One heater, this heater is arranged at the thermal treatment zone of this substrate frame, and this heater is positioned at the top of this shift unit, this heater comprises heating plate on, heating plate once, multiple upper roller seat group and multiple bottom roller seat group, on this, heating plate is fixed in the thermal treatment zone of this substrate frame, on this, heating plate is positioned at the top of this shift unit, this lower heating plate is fixed in the thermal treatment zone of this substrate frame, this lower heating plate correspondence is positioned at the below of heating plate and this shift unit on this, the plurality of upper roller seat group flatly with the thermal treatment zone Joint of this substrate frame, the plurality of upper roller seat group is on this between heating plate and this shift unit, the plurality of bottom roller seat group is between this upper roller seat group and this shift unit,
One die holder device, this die holder device is arranged at the die holder district of this substrate frame, and this die holder device comprises a upper die unit, a lower die unit and a die holder roller mount group, this upper die unit relatively this substrate frame can be arranged in this die holder district up and down, this lower die unit relatively this upper die unit can be arranged at the below of this upper die unit up and down, and this die holder roller mount group is between this upper die unit and this lower die unit;
One drawing mechanism, this drawing mechanism is arranged at the discharge zone of this substrate frame, this drawing mechanism comprises a main discharging lifting unit and a discharging lifting unit, this main discharging lifting unit relatively this substrate frame can be arranged at the discharge zone of this substrate frame up and down, and this time discharging lifting unit can be arranged at this main discharging lifting unit up and down relative to this main discharging lifting unit; And
One loop back device, this loop back device is arranged at the end face of this substrate frame, this loop back device comprises a loopback driver element and a loopback roller mount unit, this loopback driver element is arranged at the top of this substrate frame, and this loopback roller mount unit is arranged at the top of the thermal treatment zone of this substrate frame and the top in die holder district.
Aforesaid continous way slab forming machine, wherein, this shift unit comprises a displacement driver element and a horizontal stripes moving cell, the thermal treatment zone of this displacement driver element and this substrate frame is connected, this horizontal stripes moving cell and this displacement driver element are connected and this horizontal stripes moving cell comprises a synchronizing bar and a driven rod, this synchronizing bar and this displacement driver element are connected, and this driven rod relatively this synchronizing bar can be connected with this synchronizing bar up and down.
Aforesaid continous way slab forming machine, wherein, this loopback driver element comprises a loopback motor, multiple sprocket wheel pivot dress seat, one coaxial sprocket member, two loopback chain pulley seats, two loopback chains and two driving levers, this loopback motor is fixed in the top of the material feeding region of substrate frame, the plurality of sprocket wheel pivot dress seat is arranged at intervals at the top of the material feeding region of this substrate frame, this coaxial cable gear member wears the top of the plurality of sprocket wheel pivot dress seat, this coaxial cable gear member is provided with three sprocket wheels, wherein the rotating shaft of a sprocket wheel and this loopback motor is connected, other two sprocket wheels are arranged at the both sides of this coaxial cable gear member respectively, this two loopbacks chain pulley seat is arranged at intervals at the end face of this substrate frame and is positioned at above this discharge zone, the top of this two loopbacks chain pulley seat is articulated with a loopback sprocket wheel respectively, two loopback chains reel respectively and are positioned at two sprocket wheels of these coaxial cable gear member both sides, the two loopback sprocket wheels of the two loopback chain pulley seats corresponding with sprocket wheel described in two and loopback chain described in two reels respectively, this two driving lever is connected with this two loopbacks chain respectively.
Aforesaid continous way slab forming machine, wherein, this gripper frame unit comprises a lower frame and upper ledge, two lateral surfaces of this lower frame are all convexly equipped with a driven projection, this lower frame locks multiple Non-slip material from lower to upper, the bottom surface of this upper ledge is resisted against the end face of this lower frame, two lateral surfaces of this upper ledge are equipped with the movable plate that is bent to L font, and the middle section of this two movable plate is all vertically run through and is provided with a spacing hole, the bottom surface of this upper ledge is upwards arranged with multiple registration holes, and the position of the plurality of registration holes is corresponding with the position of the plurality of Non-slip material.
The obtainable effect of technological means of the present utility model is promoted: shift unit of the present utility model continues to drive this gripper frame unit move in this heater and heat, effectively avoid that slab temperature is not enough or temperature is too high and produce heat exhaustion deterioration, and the design of this feeding device, this drawing mechanism and this loop back device, this gripper frame unit can be made to continue to move in this substrate frame, and can guarantee that the course of work is smooth and easy, make the utility model be applicable to slab shaping, and the efficiency of production can be increased.
Accompanying drawing explanation
The following drawings is only intended to schematically illustrate the utility model and explain, does not limit scope of the present utility model.Wherein:
Fig. 1 is the stereoscopic figure of the utility model preferred embodiment.
Fig. 2 is the stereoscopic figure of another angle of the utility model preferred embodiment.
Fig. 3 is the side view of the utility model preferred embodiment.
Fig. 4 A is the local appearance stereogram of the utility model preferred embodiment.
Fig. 4 B is the partial enlarged drawing of Fig. 4 A.
Fig. 5 is the stereoscopic figure of the feeding device of the utility model preferred embodiment.
Fig. 6 A is the stereoscopic exploded view of the gripper frame unit of the utility model preferred embodiment.
Fig. 6 B is the partial enlarged drawing of Fig. 6 A.
Fig. 7 A is the stereoscopic figure of the shift unit of the utility model preferred embodiment.
Fig. 7 B is the partial enlarged drawing of Fig. 7 A.
Fig. 8 is the stereoscopic figure of the die holder device of the utility model preferred embodiment.
Fig. 9 is the local appearance stereogram of the die holder device of the utility model preferred embodiment.
Figure 10 is the stereoscopic figure of the drawing mechanism of the utility model preferred embodiment.
Figure 11 and Figure 12 is the operation front view of the feeding device of the utility model preferred embodiment.
Figure 13 and Figure 14 is the fore side view of the shift unit of the utility model preferred embodiment.
Figure 15 to Figure 19 is the die holder device of the utility model preferred embodiment and the fore side view of drawing mechanism.
Figure 20 and Figure 21 is the operation front view of the feeding device of the utility model preferred embodiment.
Drawing reference numeral illustrates:
10 substrate frame 11 material feeding regions
12 die holder district, the thermals treatment zone 13
14 discharge zone 20 feeding devices
21 main pan feeding lifting unit 211 main pan feeding lifting cylinder pressure
212 main pan feeding lifting frames, 22 pan feeding lifting units
221 pan feeding lifting cylinder pressures, 222 pan feeding lifting frames
223 pan feeding wheel seat group 224 guide members
23 liters of frame unit, 231 liters of frame cylinder pressures
Frame post opened by 232 bracing frames 233
30 gripper frame unit 31 lower frames
311 driven projection 312 Non-slip materials
32 upper ledge 321 movable plates
322 spacing hole 323 registration holes
40 shift unit 41 fixed mounts
411 guide rods 42 are shifted driver element
421 first sprocket wheel 422 second sprocket wheels
423 the 3rd sprocket wheel 424 displacement motor
425 first chain 426 second chains
43 horizontal stripes moving cell 431 synchronizing bars
432 lifting cylinder pressure 433 driven rods
4331 drive protuberance 50 heater
Heating plate 52 times heating plates on 51
53 upper roller seat group 54 bottom roller seat groups
60 die holder device 61 upper die unit
611 guide posts 612 promote cylinder pressure
613 upper bolster 614 locating parts
62 lower die unit 621 installing racks
Promote cylinder pressure 623 die shoe 622 times
63 die holder roller mount group 631 upper bolster roller mount groups
632 die shoe roller mount group 70 drawing mechanisms
71 main discharging lifting unit 711 discharging guide rods
The main discharging crane of 712 main discharging lifting cylinder pressure 713
7131 supporter 72 times discharging lifting units
721 dischargings lifting cylinder pressure, 722 discharging cranes
723 discharging wheel seat group 80 loop back devices
81 loopback driver element 811 loopback motors
812 sprocket wheel pivot dress seat 813 coaxial cable gear member
814 loopback chain pulley seat 8141 loopback sprocket wheels
815 loopback chain 816 driving levers
82 loopback roller mount unit 90 slabs
Detailed description of the invention
For technical characteristic of the present utility model and practical effect can be understood in detail, and can realize according to utility model content, existing further with preferred embodiment as indicated in the drawings, be described in detail as follows:
The preferred embodiment of continous way slab forming machine provided by the utility model as shown in Figures 1 and 2, this continous way slab forming machine comprises substrate frame 10, feeding device 20, gripper frame unit 30, shift unit 40, heater 50, die holder device 60, drawing mechanism 70 and a loop back device 80, wherein:
Refer to shown in Fig. 1 to Fig. 3, this substrate frame 10 is a rectangular box, wherein, this substrate frame 10 comprises four horizontally disposed stocks, four horizontally disposed quarter butts and four vertical rods uprightly arranged, this substrate frame 10 is sequentially provided with die holder district, the thermal treatment zone 12, material feeding region 11, one 13 and a discharge zone 14 along the length direction of stock bottom substrate frame 10, and the direction defining this material feeding region 11 is front, the direction of this discharge zone 14 is rear.
As Fig. 4 A, shown in Fig. 4 B and Fig. 5, this feeding device 20 is arranged at the material feeding region 11 of this substrate frame 10, this feeding device 20 comprises a main pan feeding lifting unit 21, a pan feeding lifting unit 22 and one liter of frame unit 23, this main pan feeding lifting unit 21 this substrate frame 10 relative can be arranged at up and down the material feeding region 11 of this substrate frame 10 two bottom between stock, this main pan feeding lifting unit 21 comprises two main pan feeding lifting cylinder pressure 211 and main pan feeding lifting frames 212, this two main pan feedings lifting cylinder pressure 211 be uprightly arranged at respectively the material feeding region 11 of this substrate frame 10 two bottom on stock, this main pan feeding lifting frame 212 is a U-shaped framework, and two free ends of this main pan feeding lifting frame 212 are elevated the piston rod Joint of cylinder pressure 211 with this two main pan feeding respectively, make this main pan feeding lifting frame 212 can on the bottom of this substrate frame 10 relatively, lower lifting.
This time pan feeding lifting unit 22 this main pan feeding lifting frame 212 relative can be arranged on this main pan feeding lifting frame 212 up and down, this time pan feeding lifting unit 22 comprises twice pan feeding lifting cylinder pressure 221, a pan feeding lifting frame 222 and multiple pan feeding wheel seat group 223, this twice pan feeding lifting cylinder pressure 221 is uprightly arranged at the both sides bottom this main pan feeding lifting frame 212 respectively, and the piston rod of this twice pan feeding lifting cylinder pressure 221 is arranged upward, this time pan feeding lifting frame 222 is that a U-shaped framework is formed with two lateral surfaces, the bottom surface of this pan feeding lifting frame 222 and this twice pan feeding are elevated the piston rod Joint of cylinder pressure 221, and this pan feeding lifting frame 222 is between two free ends of this main pan feeding lifting frame 212, this pan feeding lifting frame 222 can be elevated by this main pan feeding lifting frame 212 relatively, wherein, two lateral surfaces of this pan feeding lifting frame 222 are respectively equipped with multiple guide member 224, the plurality of guide member 224 is a U-shaped plate body, the free end of each guide member 224 is fixed in a wherein lateral surface of this pan feeding lifting frame 222, what make each guide member 224 and this pan feeding be elevated frame 222 wherein forms gap between a lateral surface.The plurality of pan feeding wheel seat group 223 is arranged at two free end end faces of this pan feeding lifting frame 222, and the plurality of pan feeding wheel seat group 223 is arranged along the length direction interval of this substrate frame 10, and the inside of each pan feeding wheel seat group 223 is pivoted with a rotating moving runner.
This rises frame unit 23 this main pan feeding lifting frame 212 relative and to be arranged at up and down bottom this main pan feeding lifting frame 212 and to be positioned at place below this pan feeding lifting frame 222, this rises frame unit 23 and comprises one liter of frame cylinder pressure 231, frame post 233 opened by one bracing frame 232 and four, this rises the middle section, bottom that frame cylinder pressure 231 is uprightly arranged at this main pan feeding lifting frame 212, and this rises the piston rod of frame cylinder pressure 231 upward, this bracing frame 232 is a horizontally disposed rectangular box and rises the piston rod Joint of frame cylinder pressure 231 with this, this bracing frame 232 horizontal enclosure is in the outside of this twice pan feeding lifting cylinder pressure 221, four open the corner that frame post 233 is uprightly arranged at this bracing frame 232 respectively, and wear this pan feeding lifting frame 222 lateral surface and this gap wherein between a guide member 224, make this four open frame post 233 can along with this rise frame cylinder pressure 231 drive the mode of this bracing frame 232 and relatively this pan feeding lifting frame 222 be elevated, this bracing frame 232 is moved towards this pan feeding lifting frame 222 direction.
Please refer to as Fig. 4 A, Fig. 4 B, shown in Fig. 6 A and Fig. 6 B, this gripper frame unit 30 is arranged in multiple pan feeding wheel seat groups 223 of secondary pan feeding lifting frame 222 of this feeding device 20 slippingly, this gripper frame unit 30 comprises a lower frame 31 and upper ledge 32, this lower frame 31 is resisted against on the moving runner of multiple pan feeding wheel seat groups 223 of this pan feeding lifting frame 222, this gripper frame unit 30 can be slided by this pan feeding lifting frame 222 relatively, two lateral surfaces of this lower frame 31 are all convexly equipped with a driven projection 311, this lower frame 31 locks multiple Non-slip material 312 from lower to upper, each Non-slip material 312 is a screw, make the tip top of the plurality of Non-slip material 312 protruding upward in the end face of this lower frame 31, the bottom surface of this upper ledge 32 is resisted against the end face of this lower frame 31, two lateral surfaces of this upper ledge 32 are provided with the movable plate 321 that is bent to L font, and the middle section of this two movable plate 321 is all vertically run through and is provided with a spacing hole 322, the bottom surface of this upper ledge 32 is upwards arranged with multiple registration holes 323, the position of the plurality of registration holes 323 is corresponding with the position of the plurality of Non-slip material 312, the plurality of registration holes 323 can be engaged with the plurality of Non-slip material 312 is concavo-convex.
As Fig. 4 A, Fig. 4 B, shown in Fig. 7 A and Fig. 7 B, this shift unit 40 is connected with the thermal treatment zone 12 of this substrate frame 10, this shift unit 40 stretches into the inside of this feeding device 20 wherein side, and this shift unit 40 can drive this gripper frame unit 30 with moving horizontally, this shift unit 40 comprises two fixed mounts 41, one displacement driver element 42 and a horizontal stripes moving cell 43, the thermal treatment zone 12 that this two fixed mount 41 is individually fixed in this substrate frame 10 is stock bottom wherein, the top of each fixed mount 41 is provided with a guide rod 411, this guide rod 411 is parallel to each other with the stock of this substrate frame 10, this displacement driver element 42 is connected with this two fixed mount 41 and comprises one first sprocket wheel 421, one second sprocket wheel 422, one the 3rd sprocket wheel 423, one displacement motor 424, one first chain 425 and one second chain 426, this first sprocket wheel 421 and this second sprocket wheel 422 are coaxially arranged on the fixed mount 41 of the material feeding region 11 of this substrate frame 10 contiguous, 3rd sprocket wheel 423 and this first sprocket wheel 421 and the second sprocket wheel 422 interval arrange and are positioned on the fixed mount 41 of the material feeding region 11 of this substrate frame 10 contiguous, this displacement motor 424 is fixed in the fixed mount 41 of this feeding device 20 contiguous and is positioned at below this first sprocket wheel 421 and the second sprocket wheel 422, this first chain 425 is set around between the rotating shaft of this first sprocket wheel 421 and this displacement motor 424, this second chain 426 is set around between this second sprocket wheel 422 and the 3rd sprocket wheel 423.
This horizontal stripes moving cell 43 is connected with two guide rods 411 on this second chain 426 and this two fixed mount 41 and comprises a synchronizing bar 431, multiple lifting cylinder pressure 432 and a driven rod 433, this synchronizing bar 431 bottom is sheathed on two guide rods 411 on this two fixed mount 41, and this synchronizing bar 431 is locked by clamping plate as shown in figs. 7 a and 7b and is linked to this second chain 426, then this synchronizing bar 431 can move horizontally by this two fixed mount 41 relatively, the plurality of lifting cylinder pressure 432 wears this synchronizing bar 431 from lower to upper, and the plurality of lifting cylinder pressure 432 is fixed in this synchronizing bar 431 bottom surface, and the plurality of lifting cylinder pressure 432 is interval setting, the end face of piston rod this synchronizing bar 431 protruding upward of the plurality of lifting cylinder pressure 432, this driven rod 433 correspondence is arranged at the top of this synchronizing bar 431, and the piston rod top Joint of the bottom surface of this driven rod 433 and the plurality of lifting cylinder pressure 432, and the end face of this driven rod 433 is convex is provided with multiple spaced drive protuberance 4331, this driven rod 433 by the driving of each lifting cylinder pressure 432 relatively this synchronizing bar 431 be elevated, and move with this synchronizing bar 431 horizontal synchronization, this driven rod 433 is made to drive this gripper frame unit 30 to move horizontally by the plurality of drive protuberance 4331.
As shown in Figure 1 to Figure 3, this heater 50 is arranged at the thermal treatment zone 12 of this substrate frame 10, and be positioned at above this shift unit 40, namely the side being adjacent to this feeding device 20 is positioned at, this heater 50 comprises heating plate 51 on, heating plate 52 once, multiple upper roller seat group 53 and multiple bottom roller seat group 54, on this, heating plate 51 is fixed in the thermal treatment zone 12 of this substrate frame 10, on this, heating plate 51 is positioned at the top of this shift unit 40, this lower heating plate 52 is fixed in the thermal treatment zone 12 of this substrate frame 10, and make this lower heating plate 52 correspondence be positioned at the below of heating plate 51 and this shift unit 40 on this, the plurality of upper roller seat group 53 flatly with the thermal treatment zone 12 Joint of this substrate frame 10, the plurality of upper roller seat group 53 is on this between heating plate 51 and this shift unit 40, the plurality of bottom roller seat group 54 is between this upper roller seat group 53 and this shift unit 40, the structure of the plurality of upper roller seat 53 and the plurality of bottom roller seat 54 is identical with pan feeding wheel seat group 223 structure in this feeding device 20, appearance repeats no more, then this gripper frame unit 30 can slide between the plurality of upper roller seat 53 and the plurality of bottom roller seat group 54.
As shown in Figure 8, this die holder device 60 is arranged at the die holder district 13 of this substrate frame 10, namely the side of this heater 50 contiguous is positioned at, this die holder device 60 comprises a upper die unit 61, one lower die unit 62 and a die holder roller mount group 63, this upper die unit 61 comprises multiple guide post 611, cylinder pressure 612 is promoted on two, one upper bolster 613 and two locating parts 614, the plurality of guide post 611 is fixed in the two lateral surface tops in the die holder district 13 of this substrate frame 10, each upper promotion cylinder pressure 612 is fixed between two guide posts 611 on two lateral surfaces in the die holder district 13 of this substrate frame 10 respectively, be respectively equipped with one between two guide posts 611 of i.e. each lateral surface of die holder district 13 of substrate frame 10 and above promote cylinder pressure 612, this upper bolster 613 is a horizontally disposed rectangular box and its four corners are worn by the plurality of guide post 611 respectively, and two outer side edges of this upper bolster 613 bottom surface promote cylinder pressure 612 respectively on two piston rod with this is affixed, make this upper bolster 613 can on relatively the plurality of guide post 611, lower lifting, please refer to Fig. 9, this two locating part 614 is fixed in two outer side edges of this upper bolster 613 bottom surface, this two locating part 614 is the upright body of rod arranged, and the bottom of this two locating part 614 pointed taper of convergent (namely from top to bottom), when this upper bolster 613 declines, the bottom of this two locating part 614 wears two spacing holes 322 of the upper ledge 32 of this gripper frame unit 30 respectively, allow in this upper bolster 613 decline process, this gripper frame unit 30 can not move relative to this upper die unit 61.
This lower die unit 62 is arranged at the below of this upper die unit 61 and comprises an installing rack 621, multiple lower promotion cylinder pressure 622 and multiple die shoe 623, this installing rack 621 is fixed in bottom the die holder district 13 of this substrate frame 10, this installing rack 621 is a body and is positioned at the below of this upper bolster 613, namely this installing rack 621 is made up of multiple upright body of rod and a horizontally disposed plate body, the plurality of lower promotion cylinder pressure 622 is fixed in bottom the plate body of this installing rack 621, and the piston rod of the plurality of lower promotion cylinder pressure 622 passes the plate body of this installing rack 621 from lower to upper, the plurality of die shoe 623 is arranged at the end face of the plate body of this installing rack 621, the bottom surface of the plurality of die shoe 623 and the piston rod Joint of the plurality of lower promotion cylinder pressure 622, the plurality of die shoe 623 can be elevated by this installing rack 621 relatively, this die holder roller mount group 63 comprises upper bolster roller mount group 631 and a die shoe roller mount group 632, this upper bolster roller mount group 631 is with the same height of the upper roller seat group 53 of this heater 50 and structure is identical, this upper bolster roller mount group 631 is positioned at below this upper bolster 613, this die shoe roller mount group 632 is with the same height of the bottom roller seat group 54 of this heater 50 and structure is identical, this die shoe roller mount group 632 is positioned at below this upper bolster roller mount group 631.
As shown in Figure 10, this drawing mechanism 70 is arranged at the discharge zone 14 of this substrate frame 10, this drawing mechanism 70 is made to be arranged at the side of this die holder device 60, this drawing mechanism 70 comprises main discharging lifting unit 71 and a discharging lifting unit 72, this main discharging lifting unit 71 is connected with the discharge zone 14 of this substrate frame 10, this main discharging lifting unit 71 comprises four discharging guide rods 711, two main discharging lifting cylinder pressure 712 and main discharging cranes 713, this four dischargings guide rod 711 is upright and the discharge zone 14 being arranged at this substrate frame 10 of distributed rectangular, this two main discharging lifting cylinder pressure 712 is uprightly arranged at the both sides bottom the discharge zone 14 of this substrate frame 10, make this two main discharging lifting cylinder pressure 712 wherein between two discharging guide rods 711, the piston rod that this main discharging crane 713 and this two main discharging are elevated cylinder pressure 712 is connected, this main discharging crane 713 is an opening up U-shaped framework, and four corners of this main discharging crane 713 are uprightly worn by this four dischargings guide rod 711, this main discharging crane 713 can the discharge zone 14 of this substrate frame 10 be relatively elevated, and two medial surface tops of this main discharging crane 713 are provided with four supporters 7131.
This discharging lifting unit 72 is connected with this main discharging lifting unit 71 and comprises twice discharging and be elevated cylinder pressure 721, a discharging crane 722 and multiple discharging wheel seat group 723, this twice discharging lifting cylinder pressure 721 is uprightly fixed in the end face of the bottom of this main discharging crane 713, and the piston rod of this twice discharging lifting cylinder pressure 721 is arranged all upward, this discharging crane 722 is a horizontally disposed rectangular box, the bottom surface of this discharging crane 722 is fixed in the piston rod of this twice discharging lifting cylinder pressure 721, this discharging crane 722 can be elevated by this main discharging crane 713 relatively, the plurality of discharging wheel seat group 723 two outer side edges being arranged at this discharging crane 722 end face in pairs, the composition of each discharging wheel seat group 723 is identical with each pan feeding wheel seat group 223 of aforementioned feeding device 20, appearance repeats no more.
Please refer to Fig. 4 A, Fig. 4 B and Figure 10, this loop back device 80 is arranged at the end face of this substrate frame 10, this loop back device 80 comprises loopback driver element 81 and a loopback roller mount unit 82, this loopback driver element 81 comprises a loopback motor 811, multiple sprocket wheel pivot dress seat 812, one coaxial sprocket member 813, two loopback chain pulley seats 814, two loopback chain 815 and two driving levers 816, this loopback motor 811 is fixed in the top of the material feeding region 11 of substrate frame 10, the plurality of sprocket wheel pivot dress seat 812 is arranged at intervals at the top of the material feeding region 11 of this substrate frame 10, this coaxial cable gear member 813 wears the top of the plurality of sprocket wheel pivot dress seat 812, this coaxial cable gear member 813 is provided with three sprocket wheels, wherein the rotating shaft of a sprocket wheel and this loopback motor 811 is connected, other two sprocket wheels are arranged at the both sides of this coaxial cable gear member 813 respectively, this two loopbacks chain pulley seat 814 is arranged at intervals at this substrate frame 10 end face and is positioned at above this discharge zone 14, the top of this two loopbacks chain pulley seat 814 is articulated with a loopback sprocket wheel 8141 respectively, two loopback chains 815 reel respectively and are positioned at two sprocket wheels of the both sides of this coaxial cable gear member 813, the two loopback sprocket wheels 8141 of the two loopback chain pulley seats 814 corresponding with two sprocket wheels and two loopback chains 815 reel respectively, namely a winding in two loopback chains 815 is arranged in one and the loopback sprocket wheel 8141 corresponding with this sprocket wheel of two sprocket wheels of coaxial cable gear member 813 both sides, another winding in two loopback chains 815 is arranged in another and the loopback sprocket wheel 8141 corresponding with another sprocket wheel of two sprocket wheels of coaxial cable gear member 813 both sides, two loopback chains 815 are parallel to each other, this two driving lever 816 is connected with this two loopbacks chain 815 respectively, namely each loopback chain 815 is equipped with a driving lever 816, this loopback roller mount unit 82 is arranged at the thermal treatment zone 12 and the top, die holder district 13 of this substrate frame 10, the structure of this loopback roller mount unit 82 is identical with bottom roller seat group 54 structure of this heating unit 50, appearance repeats no more.
The operating process of this continous way slab forming machine is as described below:
1. pan feeding: please refer to Fig. 4 A, Fig. 4 B, Fig. 5, Figure 11 and Figure 12, because this gripper frame unit 30 is arranged in multiple pan feeding wheel seat groups 223 of secondary pan feeding lifting frame 222 of this feeding device 20, please refer to Figure 12, what start that this rises frame unit 23 rises frame cylinder pressure 231, then this bracing frame 232 and this four open frame post 233 relative this pan feeding lifting frame 222 and rise, please refer to Fig. 6 A and Fig. 6 B, now, this four top of opening frame post 233 upwards pushes against the movable plate 321 of this upper ledge 32, this upper ledge 32 this lower frame 31 relative is made to increase, and a slab 90 is arranged between this upper ledge 32 and this lower frame 31, that restarts that this rises frame unit 23 rises frame cylinder pressure 231, this is made four to open frame post 233 and decline, and allow this upper ledge 32 this lower frame 31 relative decline, and then this slab 90 is folded between this upper ledge 32 and this lower frame 31, it is worth mentioning that, the locking of this lower frame 31 has multiple Non-slip material 312, the top of the plurality of Non-slip material 312 is most advanced and sophisticated, and can be corresponding with multiple registration holes 323 of upper ledge 32, this slab 90 is located by the plurality of Non-slip material 312, allow this slab 90 can not this upper ledge 32 and lower frame 31 horizontal slip relatively.
2. heat: please refer to Fig. 4 A, Fig. 4 B, Fig. 7 A, Fig. 7 B and Figure 11, first start multiple lifting cylinder pressures 432 of horizontal stripes moving cell 43 in this shift unit 40, this driven rod 433 this synchronizing bar 431 relative is made to increase, then respectively drive protuberance 4331 same high with the driven projection 311 of this gripper frame unit 30, restart this displacement motor 424, this displacement motor 424 drives this first sprocket wheel 421 by this first chain 425, this first sprocket wheel 421 is with this second sprocket wheel 422 synchronous axial system and drive the 3rd sprocket wheel 423 by this second chain 426, and be connected because of this horizontal stripes moving cell 43 and two guide rods 411 on this second chain 426 and this two fixed mount 41, this synchronizing bar 431 is allowed to be moved towards the direction of this thermal treatment zone 12 by the direction of this material feeding region 11 with this driven rod 433, then this driven rod 433 drives this gripper frame unit 30 level to move towards this thermal treatment zone 12 by the plurality of drive protuberance 4331, namely this gripper frame unit 30 is by between the multiple upper roller seat group 53 the plurality of pan feeding wheel seat group 223 sliding into this thermal treatment zone 12 and multiple bottom roller seat group 54, please refer to Figure 13 and Figure 14, after this driven rod 433 level drives this gripper frame unit 30 1 segment distance, this driven rod 433 this synchronizing bar 431 relative declines, before this horizontal stripes moving cell 43 is reciprocal, rear movement, and this driven rod 433 repeats aforesaid lifting step, please refer to Figure 13 and Figure 14, now, this gripper frame unit 30 slides from front to back between multiple upper roller seat group 53 and multiple bottom roller seat group 54 of this thermal treatment zone 12, and the slab 90 of this gripper frame unit 30 inside is progressively heated by heating plate on this 51 and this lower heating plate 52, this slab 90 is allowed progressively to soften in this heater 50 inside.
3. shaping: until this slab 90 after heating steps is softening, please refer to Fig. 8 and Figure 15, start upper die unit 61 two on promote cylinder pressure 612, this upper bolster 613 via the plurality of guide post 611 guiding and promoted cylinder pressure 612 on two and driven by this and decline, the same time, please refer to Fig. 9, the bottom of this two locating part 614 wears two spacing holes 322 of the upper ledge 32 of this gripper frame unit 30 respectively, allow in this upper bolster 613 decline process, this gripper frame unit 30 can not move relative to this upper die unit 61, and start the multiple lower promotion cylinder pressure 622 of this lower die unit 62, the plurality of die shoe 623 this installing rack 621 relative is made to increase, then this upper bolster 613 and the plurality of die shoe 623 can slabs 90 in this gripper frame unit 30 of corresponding clamping, and complete forming step.
4. discharging: please refer to Figure 10 and Figure 16, this gripper frame unit 30 drives in this drawing mechanism 70 by this shift unit 40, this gripper frame unit 30 is made to be positioned in multiple discharging wheel seat groups 723 of this discharging lifting unit 72, please refer to Figure 17, the piston rod of this twice discharging lifting cylinder pressure 721 declines, this discharging crane 722 this main discharging crane 713 relative is declined, further, because four supporters 7131 of this main discharging crane 713 are against the movable plate 321 being supported in this upper ledge 32, this lower frame 31 is declined relative to this upper ledge 32, and can be taken out completing shaping slab 90 by this gripper frame unit 30.
5. loopback: please refer to Figure 10, Figure 18 and Figure 19, start two main discharging lifting cylinder pressures 712 of this main discharging lifting unit 71, this main discharging crane 713 this substrate frame 10 relative is made to increase, this twice discharging lifting cylinder pressure 721 is opened with the time, this discharging crane 722 this main discharging crane 713 relative is made to increase, then as shown in figure 19, this gripper frame unit 30 is raised to the loopback roller mount unit 82 of this loop back device 80 with high, then start this loopback motor 811 and by the drive of this coaxial cable gear member 813, this two loopbacks chain 815 is allowed to utilize this two driving lever 816 to drive this gripper frame unit 30, the material feeding region 11 of this substrate frame 10 is recycled to by the discharge zone 14 of this substrate frame 10, please refer to Fig. 5 and Figure 20 again, the piston rod of two main pan feeding lifting cylinder pressures 211 of this main pan feeding lifting unit 21 moves up, this main pan feeding lifting frame 212 this substrate frame 10 relative is moved up, the same time, the piston rod of this twice pan feeding lifting cylinder pressure 221 also moves up, this pan feeding lifting frame 222 this main pan feeding lifting frame 212 relative is moved up, the plurality of pan feeding wheel seat group 223 then on this pan feeding lifting frame 222 is raised to this loopback roller mount unit 82 with high, then this gripper frame unit 30 is slidably to the plurality of pan feeding wheel seat group 223 on this pan feeding lifting frame 222, please refer to as shown in figure 21 again, the piston rod of this two main pan feeding lifting cylinder pressure 211 first moves down, this main pan feeding lifting frame 212 is declined, the piston rod of this twice pan feeding lifting cylinder pressure 221 also moves down, this gripper frame unit 30 is made to reply home position.
Shift unit 40 of the present utility model continues to drive this gripper frame unit 30 move in this heater 50 and heat, effectively avoid that this slab 90 temperature is not enough or temperature is too high and produce heat exhaustion deterioration, and the design of this feeding device 20, this drawing mechanism 70 and this loop back device 80, this gripper frame unit 30 can be made to continue in this substrate frame 10 mobile, and can guarantee that the course of work is smooth and easy, make the utility model be applicable to slab shaping, and the efficiency of production can be increased.
The foregoing is only the schematic detailed description of the invention of the utility model, and be not used to limit scope of the present utility model.Any those of ordinary skill in the art, equivalent variations done under the prerequisite not departing from design of the present utility model and principle and amendment, all should belong to the scope of the utility model protection.

Claims (5)

1. a continous way slab forming machine, is characterized in that, described continous way slab forming machine comprises:
One substrate frame, the length direction along the bottom of described substrate frame in described substrate frame is sequentially provided with a material feeding region, a thermal treatment zone, a die holder district and a discharge zone;
One feeding device, described feeding device is arranged at the described material feeding region of described substrate frame, described feeding device comprises a main pan feeding lifting unit, a pan feeding lifting unit and one liter of frame unit, the relatively described substrate frame of described main pan feeding lifting unit can be arranged at the described material feeding region of described substrate frame up and down, described time the relatively described main pan feeding lifting unit of pan feeding lifting unit can be arranged at described main pan feeding lifting unit up and down, describedly rise the bottom that the relatively described main pan feeding lifting unit of frame unit can be arranged at described main pan feeding lifting unit up and down, and the described frame unit that rises can be elevated by relatively described pan feeding lifting unit,
One gripper frame unit, described gripper frame unit can be arranged on described pan feeding lifting unit of described feeding device slippingly;
One shift unit, the described thermal treatment zone of described shift unit and described substrate frame is connected, and the side that described shift unit stretches into described feeding device is inner, and described shift unit can drive described gripper frame unit with moving horizontally;
One heater, described heater is arranged at the described thermal treatment zone of described substrate frame, and described heater is positioned at the top of described shift unit, described heater comprises heating plate on, heating plate once, multiple upper roller seat group and multiple bottom roller seat group, described upper heating plate is fixed in the described thermal treatment zone of described substrate frame, described upper heating plate is positioned at the top of described shift unit, described lower heating plate is fixed in the described thermal treatment zone of described substrate frame, described lower heating plate correspondence is positioned at the below of described upper heating plate and described shift unit, multiple described upper roller seat group flatly with the described thermal treatment zone Joint of described substrate frame, multiple described upper roller seat group is on described between heating plate and described shift unit, multiple described bottom roller seat group is between described upper roller seat group and described shift unit,
One die holder device, described die holder device is arranged at the described die holder district of described substrate frame, and described die holder device comprises a upper die unit, a lower die unit and a die holder roller mount group, the relatively described substrate frame of described upper die unit can be arranged in described die holder district up and down, the relatively described upper die unit of described lower die unit can be arranged at the below of described upper die unit up and down, and described die holder roller mount group is between described upper die unit and described lower die unit;
One drawing mechanism, described drawing mechanism is arranged at the described discharge zone of described substrate frame, described drawing mechanism comprises a main discharging lifting unit and a discharging lifting unit, the relatively described substrate frame of described main discharging lifting unit can be arranged at the described discharge zone of described substrate frame up and down, and described time the relatively described main discharging lifting unit of discharging lifting unit can be arranged at described main discharging lifting unit up and down; And
One loop back device, described loop back device is arranged at the end face of described substrate frame, described loop back device comprises a loopback driver element and a loopback roller mount unit, described loopback driver element is arranged at the top of described substrate frame, and described loopback roller mount unit is arranged at the top of the described thermal treatment zone of described substrate frame and the top in described die holder district.
2. continous way slab forming machine according to claim 1, it is characterized in that, described shift unit comprises a displacement driver element and a horizontal stripes moving cell, the described thermal treatment zone of described displacement driver element and described substrate frame is connected, described horizontal stripes moving cell and described displacement driver element are connected and described horizontal stripes moving cell comprises a synchronizing bar and a driven rod, described synchronizing bar and described displacement driver element are connected, and the relatively described synchronizing bar of described driven rod can be connected with described synchronizing bar up and down.
3. continous way slab forming machine according to claim 1 and 2, it is characterized in that, described loopback driver element comprises a loopback motor, multiple sprocket wheel pivot dress seat, one coaxial sprocket member, two loopback chain pulley seats, two loopback chains and two driving levers, described loopback motor is fixed in the top of the described material feeding region of described substrate frame, multiple described sprocket wheel pivot dress seats are arranged at intervals at the top of the described material feeding region of described substrate frame, described coaxial cable gear member wears the top of multiple described sprocket wheel pivot dress seat, described coaxial cable gear member is provided with three sprocket wheels, wherein the rotating shaft of sprocket wheel described in one and described loopback motor is connected, sprocket wheel described in other two is arranged at the both sides of described coaxial cable gear member respectively, loopback chain pulley seat described in two is arranged at intervals at the end face of described substrate frame and is positioned at the top of described discharge zone, the top of loopback chain pulley seat described in two is articulated with a loopback sprocket wheel respectively, loopback chain described in two reels two described sprocket wheels of the both sides being positioned at described coaxial cable gear member respectively, and loopback chain described in two reels respectively loopback chain pulley seat described in corresponding with sprocket wheel described in two two two described in loopback sprocket wheel, driving lever described in two is connected with loopback chain described in two respectively.
4. continous way slab forming machine according to claim 3, it is characterized in that, described gripper frame unit comprises a lower frame and upper ledge, two lateral surfaces of described lower frame are all convexly equipped with a driven projection, described lower frame locks multiple Non-slip material from lower to upper, the bottom surface of described upper ledge is resisted against the end face of described lower frame, two lateral surfaces of described upper ledge are equipped with the movable plate that is bent to L font, and the middle section of movable plate described in two is all vertically run through and is provided with a spacing hole, the bottom surface of described upper ledge is upwards arranged with multiple registration holes, the position of multiple described registration holes is corresponding with the position of multiple described Non-slip material.
5. continous way slab forming machine according to claim 1 and 2, it is characterized in that, described gripper frame unit comprises a lower frame and upper ledge, two lateral surfaces of described lower frame are all convexly equipped with a driven projection, described lower frame locks multiple Non-slip material from lower to upper, the bottom surface of described upper ledge is resisted against the end face of described lower frame, two lateral surfaces of described upper ledge are equipped with the movable plate that is bent to L font, and the middle section of movable plate described in two is all vertically run through and is provided with a spacing hole, the bottom surface of described upper ledge is upwards arranged with multiple registration holes, the position of multiple described registration holes is corresponding with the position of multiple described Non-slip material.
CN201520714828.3U 2015-09-16 2015-09-16 Continous way slab forming machine Expired - Fee Related CN204936025U (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108724767A (en) * 2017-04-25 2018-11-02 波音公司 Thermoplastic composite component manufacturing system and method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108724767A (en) * 2017-04-25 2018-11-02 波音公司 Thermoplastic composite component manufacturing system and method
US11633931B2 (en) 2017-04-25 2023-04-25 The Boeing Company Thermoplastic composite part manufacturing system and method

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