CN204934364U - A kind of assembling die - Google Patents

A kind of assembling die Download PDF

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Publication number
CN204934364U
CN204934364U CN201520737098.9U CN201520737098U CN204934364U CN 204934364 U CN204934364 U CN 204934364U CN 201520737098 U CN201520737098 U CN 201520737098U CN 204934364 U CN204934364 U CN 204934364U
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seat
cavity
blade
mold body
fixed
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Expired - Lifetime
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CN201520737098.9U
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Chinese (zh)
Inventor
万新强
王亨才
龚渴
邓小强
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Jiangxi Fangda Changli Automobile Parts Co ltd
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Fangda Special Steel Technology Co Ltd
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Abstract

The utility model relates to a kind of assembling die, middle die body and upper slitter bar are provided with die cavity, die cavity is built with cluster spring, push rod is connected with below spring base, cavity is provided with in push rod, cavity is built with drift, drift is fixed on middle die body by screw, the side of binder cover is provided with cutter, lower shoe is fixed with bottom knife seat, blade bearing is installed with compound bottom knife, compound bottom knife is provided with rush corresponding with drift and expects hole, locating rack is fixedly equipped with in the side of bottom knife seat, locating rack is provided with elongate slots, elongate slots is built with longitudinal register seat, longitudinal register seat is connected with the thread plate below elongate slots by bolt.The utility model can complete the operation of punching end pad holes and circle of contact head simultaneously to the leaf spring after calendering, decrease mould, decrease the lead-time in operation, improve the production efficiency of leaf spring punching end pad holes and circle of contact head, make product quality more stable, reduce production cost.

Description

一种组合模具A combined mold

技术领域 technical field

本实用新型涉及机械制造技术领域中的组合模具,具体地说涉及一种对压延后的板簧同时进行切圆头和冲端垫孔的组合模具。 The utility model relates to a combined mold in the technical field of mechanical manufacturing, in particular to a combined mold for simultaneously cutting a round head and punching end pad holes for a rolled leaf spring.

背景技术 Background technique

在弹簧钢板生产过程中,为避免钢板总成在安装后的板片之间产生异响,以及板片之间无隔垫产生摩擦产生热量会降低总成的疲劳寿命,需要对压延后的弹簧钢板板片有伸直长度尺寸、端部圆头或平直形状进行修整,而且要在压延片的端部增加一个工艺孔,用于安装圆形塑料弹性垫片。目前,大多数板簧制造行业,生产压延后弹簧片的切圆头和端垫孔工序是分别采用两台设备、两套工装来实现的,先进行切圆头加工,再进行冲端垫孔加工,而且切圆头和冲端垫孔是分别采用不同的模具,即切圆头时用切头模具,冲端垫孔时用冲端垫孔模具。因此需要模具设备多,生产加工用工多,加工繁琐,加工成本高,也容易产生质量问题。 In the production process of the spring steel plate, in order to avoid the abnormal sound of the steel plate assembly between the installed plates, and the heat generated by the friction without the spacer between the plates will reduce the fatigue life of the assembly, it is necessary to adjust the spring after rolling. The steel plate has a straight length, a round end or a flat shape for trimming, and a process hole is added at the end of the rolled sheet to install a circular plastic elastic gasket. At present, in most leaf spring manufacturing industries, two sets of equipment and two sets of tooling are used for the process of cutting the round head and end pad hole of the rolled spring sheet respectively. First, the round head is processed, and then the end pad hole is punched. Processing, and different molds are used for cutting the round head and punching end pad hole, that is, when cutting the round head, use the cutting head mold, and when punching the end pad hole, use the punching end pad hole mold. Therefore, a lot of mold equipment is required, a lot of labor is required for production and processing, the processing is cumbersome, the processing cost is high, and quality problems are prone to occur.

实用新型内容 Utility model content

本实用新型所要解决的技术问题是进行工艺优化,提供一种能够给压延后的板簧同时进行切圆头和冲端垫孔工序的切圆头冲端垫孔组合模具,以减少设备和用工,降低生产成本,提高生产效率和产品质量。 The technical problem to be solved by the utility model is to optimize the process and provide a combination mold for cutting round head and punching end pad hole for the rolled leaf spring at the same time, so as to reduce equipment and labor , Reduce production costs, improve production efficiency and product quality.

为实现上述目的,本实用新型采用以下技术方案。一种组合模具,其上模板的上面设置有模柄,下面安装有中模体且中模体的一侧装有导套,中模体的下面装有上刀片座;下底板安装有导柱且与导套相对应;中模体和上刀片座设置有型腔,型腔内装有组合弹簧,组合弹簧的下端装有弹簧座,弹簧座的下面连接有顶杆,顶杆的下端装有中心设置有通孔的压料套,顶杆内设置有空腔,空腔内装有冲头,冲头的下端与压料套的通孔相对应,冲头通过螺钉固定于中模体上,压料套的一侧设置有上刀片,上刀片通过螺栓固定安装于上模体的下面;下底板固定有下刀片座,刀片座上固定安装有复合下刀片,复合下刀片设置有与冲头相对应的冲料孔,下刀片座和下底板对应冲料孔位置设有落料孔;下刀片座的一侧固定装有定位架,定位架的一侧固定有侧向挡板,定位架设置有长形槽,长形槽内装有纵向定位座,纵向定位座通过螺栓与长形槽下面的螺纹板连接。 In order to achieve the above object, the utility model adopts the following technical solutions. A combination mold, the top of the upper template is provided with a mold handle, the bottom is equipped with a middle mold body and one side of the middle mold body is equipped with a guide sleeve, the bottom of the middle mold body is equipped with an upper blade seat; the lower bottom plate is installed with a guide column And corresponding to the guide sleeve; the middle mold body and the upper blade seat are provided with a cavity, and a combined spring is installed in the cavity, the lower end of the combined spring is equipped with a spring seat, the bottom of the spring seat is connected with a push rod, and the lower end of the push rod is equipped with a There is a pressing sleeve with a through hole in the center, a cavity is provided in the ejector rod, and a punch is installed in the cavity. The lower end of the punch corresponds to the through hole of the pressing sleeve, and the punch is fixed on the middle mold body by screws. One side of the binder sleeve is provided with an upper blade, and the upper blade is fixed and installed under the upper mold body through bolts; the lower base plate is fixed with a lower blade seat, and a composite lower blade is fixedly installed on the blade seat, and the composite lower blade is provided with a punch The corresponding punching hole, the lower blade seat and the lower bottom plate are provided with a blanking hole corresponding to the punching hole; one side of the lower blade seat is fixed with a positioning frame, and one side of the positioning frame is fixed with a side baffle, and the positioning frame An elongated groove is provided, and a longitudinal positioning seat is arranged in the elongated groove, and the longitudinal positioning seat is connected with the threaded plate under the elongated groove by bolts.

本实用新型的优点在于,通过冲头与上刀片和复合下刀片同时安装于模具上,能够同时对压延后的板簧完成冲端垫孔和切圆头的工序,减少了模具,也减少了操作中更换模具的时间,提高了板簧冲端垫孔和切圆头的生产效率,使产品质量更加稳定,降低了生产成本。 The utility model has the advantage that by installing the punch, the upper blade and the compound lower blade on the mold at the same time, the process of punching the end pad hole and cutting the round head can be completed on the rolled leaf spring at the same time, which reduces the number of molds and It takes less time to replace the mold during the operation, which improves the production efficiency of the pad hole of the punching end of the leaf spring and the round cutting head, makes the product quality more stable, and reduces the production cost.

附图说明 Description of drawings

图1是本实用新型的剖面结构主视图。 Fig. 1 is the front view of the sectional structure of the present utility model.

图2是本实用新型的俯视图。 Fig. 2 is a top view of the utility model.

图3是图1中I处局部放大图。 Fig. 3 is a partial enlarged view of I in Fig. 1.

图中:1、模柄,2、上模板,3、中模体,4、上刀片座,5、压料套,6、冲头,7、组合弹簧,8、弹簧座,9、顶杆,10、上刀片,11、导套,12、导柱,13、复合下刀片,14、下刀片座,15、下底板,16、侧向挡板,17、定位架,18、纵向定位座,19、螺纹板,20、螺钉。 In the figure: 1. Die handle, 2. Upper template, 3. Middle mold body, 4. Upper blade seat, 5. Pressing sleeve, 6. Punch, 7. Combined spring, 8. Spring seat, 9. Ejector , 10, upper blade, 11, guide sleeve, 12, guide post, 13, composite lower blade, 14, lower blade seat, 15, lower bottom plate, 16, side baffle plate, 17, positioning frame, 18, longitudinal positioning seat , 19, threaded plate, 20, screw.

具体实施方式 detailed description

下面结合附图及实施例对本实用新型作进一步说明,参见图1至图3,一种组合模具,其上模板2的上面设置有模柄1,下面安装有中模体3且中模体3的一侧装有导套11,中模体3的下面装有上刀片座4;下底板15安装有导柱12且与导套11相对应;中模体3和上刀片座4设置有型腔,型腔内装有组合弹簧7,组合弹簧7的下端装有弹簧座8,弹簧座8的下面连接有顶杆9,顶杆9的下端装有中心设置有通孔的压料套5,顶杆9内设置有空腔,空腔内装有冲头6,冲头6的下端与压料套5的通孔相对应,冲头6通过螺钉20固定于中模体3上,压料套5的一侧设置有上刀片10,上刀片10通过螺栓固定安装于上模体4的下面;下底板15固定有下刀片座14,刀片座14上固定安装有复合下刀片13,复合下刀片13设置有与冲头6相对应的冲料孔,下刀片座14和下底板15对应冲料孔位置设有落料孔;下刀片座14的一侧固定装有定位架17,定位架17的一侧固定有侧向挡板16,定位架17设置有长形槽,长形槽内装有纵向定位座18,纵向定位座18通过螺栓与长形槽下面的螺纹板19连接。 The utility model is described further below in conjunction with accompanying drawing and embodiment, referring to Fig. 1 to Fig. 3, a kind of combination mould, mold handle 1 is arranged on the top of its upper template 2, middle mold body 3 is installed below and middle mold body 3 A guide sleeve 11 is installed on one side of the middle mold body 3, and an upper blade holder 4 is installed under the middle mold body 3; a guide column 12 is installed on the lower bottom plate 15 and corresponds to the guide sleeve 11; the middle mold body 3 and the upper blade holder 4 are provided with a Cavity, the combination spring 7 is housed in the mold cavity, the lower end of the combination spring 7 is equipped with a spring seat 8, the bottom of the spring seat 8 is connected with a push rod 9, and the lower end of the push rod 9 is equipped with a pressing sleeve 5 with a through hole in the center, A cavity is provided in the ejector rod 9, and a punch 6 is housed in the cavity. The lower end of the punch 6 corresponds to the through hole of the binder sleeve 5. The punch 6 is fixed on the middle mold body 3 by a screw 20, and the binder sleeve One side of 5 is provided with upper blade 10, and upper blade 10 is fixedly installed on the following of upper mold body 4 by bolt; 13 is provided with a punching hole corresponding to the punch 6, and the lower blade seat 14 and the lower bottom plate 15 are provided with a blanking hole corresponding to the punching hole position; one side of the lower blade seat 14 is fixedly equipped with a positioning frame 17, and the positioning frame 17 One side of the side is fixed with lateral baffle plate 16, and spacer 17 is provided with elongated groove, and longitudinal location seat 18 is housed in the elongated groove, and longitudinal location seat 18 is connected with threaded plate 19 below the elongated groove by bolt.

冲头6装在中模体3中,其中中模体3通过螺栓固定在上模板2上,上刀片座4通过螺栓固定在中模体3上,冲头6通过螺钉20固定在中模体3上,组合弹簧7、弹簧座8、顶杆9以及压料套5安装在中模体3和上刀片座4的型腔内,上刀片10通过螺栓安装在上模体4上,导套11安装在上模板2上,上模板2上有模柄1。模柄1与机床滑块下底面连接在一起。导柱12安装在下底板15上,下刀片座14通过螺栓装在下底板15上,复合下刀片13通过螺栓装在下刀片座14上,侧向挡板16通过螺栓装在下底板15上,纵向定位座18以及螺纹板19通过螺栓装在定位架17上。将压延后的弹簧片前端放置在下方的复合下刀片13上,根据弹簧片的宽度和长度调整侧向挡板16和纵向定位座18,调整侧向挡板16使弹簧片的一侧紧靠侧向挡板16,确保钢板中心与垫孔中心重合。当冲压机床工作带动上模板2往下运动时,带动冲头和上刀片10向下运动,可以同时实现弹簧片切圆头和冲端垫孔。 The punch 6 is installed in the middle mold body 3, wherein the middle mold body 3 is fixed on the upper template 2 by bolts, the upper blade seat 4 is fixed on the middle mold body 3 by bolts, and the punch 6 is fixed on the middle mold body by screws 20 3, the combined spring 7, spring seat 8, ejector rod 9 and binder sleeve 5 are installed in the cavity of the middle mold body 3 and the upper blade holder 4, and the upper blade 10 is installed on the upper mold body 4 by bolts, and the guide sleeve 11 is installed on the upper template 2, and the mold handle 1 is arranged on the upper template 2. Die handle 1 is connected together with the lower bottom surface of machine tool slide block. The guide column 12 is installed on the lower base plate 15, the lower blade seat 14 is installed on the lower base plate 15 by bolts, the composite lower blade 13 is installed on the lower blade seat 14 by bolts, the side baffle 16 is installed on the lower base plate 15 by bolts, and the longitudinal positioning seat 18 and threaded plate 19 are contained on the spacer 17 by bolt. Place the front end of the rolled spring sheet on the composite lower blade 13 below, adjust the lateral baffle 16 and the longitudinal positioning seat 18 according to the width and length of the spring sheet, adjust the lateral baffle 16 so that one side of the spring sheet is close to the Lateral baffle 16 ensures that the center of the steel plate coincides with the center of the backing hole. When the work of the stamping machine drives the upper template 2 to move downward, it drives the punch and the upper blade 10 to move downward, so that the round head of the spring sheet and the punch end pad hole can be realized simultaneously.

由于本实用新型的上刀片座4通过螺钉20固定在中模体3上,冲头6通过螺栓固定在中模体3上,组合弹簧7、弹簧座8、顶杆9以及压料套5安装在中模体3和上刀片座4的型腔内。复合下刀片13通过螺栓固定在下刀片座14上,复合下刀片13,下刀片座14和下底板15上分别开有冲孔落料孔,便于排除废料。复合下刀片13由下冲与下刀片合为一体,组成复合式刀片,使本实用新型构成压料脱料组合结构的一体化装置。 Since the upper blade seat 4 of the utility model is fixed on the middle die body 3 by screws 20, the punch 6 is fixed on the middle die body 3 by bolts, and the combined spring 7, spring seat 8, ejector rod 9 and binder sleeve 5 are installed In the mold cavity of the middle mold body 3 and the upper blade seat 4. The composite lower blade 13 is fixed on the lower blade holder 14 by bolts, and the composite lower blade 13 has punching and blanking holes respectively on the lower blade holder 14 and the lower base plate 15, so as to facilitate the removal of waste. Composite lower blade 13 is combined by lower punch and lower blade to form a composite blade, so that the utility model constitutes an integrated device of a combined structure for pressing and removing materials.

Claims (1)

1.一种组合模具,其上模板的上面设置有模柄,下面安装有中模体且中模体的一侧装有导套,中模体的下面装有上刀片座;下底板安装有导柱且与导套相对应;其特征在于,中模体和上刀片座设置有型腔,型腔内装有组合弹簧,组合弹簧的下端装有弹簧座,弹簧座的下面连接有顶杆,顶杆的下端装有中心设置有通孔的压料套,顶杆内设置有空腔,空腔内装有冲头,冲头的下端与压料套的通孔相对应,冲头通过螺钉固定于中模体上,压料套的一侧设置有上刀片,上刀片通过螺栓固定安装于上模体的下面;下底板固定有下刀片座,刀片座上固定安装有复合下刀片,复合下刀片设置有与冲头相对应的冲料孔,下刀片座和下底板对应冲料孔位置设有落料孔;下刀片座的一侧固定装有定位架,定位架的一侧固定有侧向挡板,定位架设置有长形槽,长形槽内装有纵向定位座,纵向定位座通过螺栓与长形槽下面的螺纹板连接。 1. A combined mould, a mold handle is arranged on the top of its upper template, a middle mold body is installed below and a side of the middle mold body is equipped with a guide sleeve, and an upper blade seat is installed below the middle mold body; the lower base plate is equipped with The guide post corresponds to the guide sleeve; it is characterized in that the middle mold body and the upper blade seat are provided with a cavity, and a combined spring is installed in the cavity, the lower end of the combined spring is equipped with a spring seat, and the bottom of the spring seat is connected with a push rod. The lower end of the ejector rod is equipped with a pressing sleeve with a through hole in the center. There is a cavity inside the ejector rod, and a punch is installed in the cavity. The lower end of the punch corresponds to the through hole of the pressing sleeve, and the punch is fixed by screws. On the middle mold body, one side of the pressing sleeve is provided with an upper blade, and the upper blade is fixed and installed under the upper mold body through bolts; the lower base plate is fixed with a lower blade seat, and a composite lower blade is fixedly installed on the blade seat, and the composite lower blade The blade is provided with a punching hole corresponding to the punch, and the lower blade seat and the lower bottom plate are provided with a blanking hole corresponding to the punching hole; one side of the lower blade seat is fixed with a positioning frame, and one side of the positioning frame is fixed with a side To the baffle plate, the positioning frame is provided with an elongated groove, and a longitudinal positioning seat is housed in the elongated groove, and the longitudinal positioning seat is connected with the threaded plate below the elongated groove by bolts.
CN201520737098.9U 2015-09-23 2015-09-23 A kind of assembling die Expired - Lifetime CN204934364U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107520316A (en) * 2016-06-20 2017-12-29 江西理工大学南昌校区 A kind of leaf spring trimming and corner cut assembling die
CN111940597A (en) * 2020-07-04 2020-11-17 淮南巧天机械设备技术有限公司 Splicing type stamping die
CN118372436A (en) * 2024-06-19 2024-07-23 山东力创模具股份有限公司 A mold insert installation structure and application method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107520316A (en) * 2016-06-20 2017-12-29 江西理工大学南昌校区 A kind of leaf spring trimming and corner cut assembling die
CN111940597A (en) * 2020-07-04 2020-11-17 淮南巧天机械设备技术有限公司 Splicing type stamping die
CN118372436A (en) * 2024-06-19 2024-07-23 山东力创模具股份有限公司 A mold insert installation structure and application method thereof

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Effective date of registration: 20170904

Address after: 330000 No. seven, 192 hi tech Road, Nanchang hi tech Development Zone, Jiangxi, China

Patentee after: JIANGXI FANGDA CHANGLI AUTOMOBILE PARTS CO.,LTD.

Address before: 330029 Nanchang high tech Zone, Jiangxi Torch Road, No. 31

Patentee before: FANGDA SPECIAL STEEL OF SCIENCE AND TECHNOLOGY Co.,Ltd.

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Granted publication date: 20160106

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