CN204919037U - Serialization is scouringed and bleaching and is brightened combine - Google Patents
Serialization is scouringed and bleaching and is brightened combine Download PDFInfo
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- CN204919037U CN204919037U CN201520535592.7U CN201520535592U CN204919037U CN 204919037 U CN204919037 U CN 204919037U CN 201520535592 U CN201520535592 U CN 201520535592U CN 204919037 U CN204919037 U CN 204919037U
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Abstract
The utility model provides a serialization is scouringed and bleaching and is brightened combine, laxly prevent rolling over a concise machine including connect gradually one, first padder, first steam ager, the second steam ager, the second padder, float the machine of brightening again, sour neutralization machine, the pond of banking up, a plurality of fourth unit rinsing machines, the fabric is through at lax mineral substance and the partial impurity got rid of in preventing rolling over concise machine, and through the fibre swelling that absorbs water, make the even shrink of fabric and the densification, after going on scouringing and bleaching the first time, passes through in the fabric steam ager, guarantee that the fabric obtains good whiteness and imitates with the hair, go on padding the second time floating again behind the liquid of scouringing and bleaching and brighten, further improve fabric surface quality, then through sour neutralization pond with bank up the pond extension in sour and the time, so that can detach the especially absorbent caustic soda of cotton fiber dimension of the alkaline substance that remains in the fabric thoroughly, and owing to lax prevent rolling over concise machine and be impeller rotary drum structure with first to fourth unit rinsing machine, the fabric is loose, it is even to scouring and bleaching, and fabric tension is little, it is of high quality after scouringing and bleaching.
Description
Technical field
The utility model relates to fabric and to scouring and bleaching and whitening technology field, particularly relates to a kind of serialization and scourings and bleaching and brighten combination machine.
Background technology
In traditional mode of production, in dyeing and printing process process, sinking look, excess dyestuff, slurry, wall and other dirt to remove knitted fabric bleachinging and dyeing the surface in the process such as look, must refining and bleaching be carried out.Existing scouringing and bleaching brightens combination machine, be all by fabric in scouring and bleaching machine repeatedly leaching wear, move, reach fabric at refining and the bleaching in liquid of scouringing and bleaching.But existing scouring machine all exists tension force greatly, process of scouringing and bleaching fabric is pullled, and fabric is piled up, and inside is difficult to touch treatment fluid, and fabric is scouringed and bleaching uneven, ropy problem.
Summary of the invention
It is large that first object of the present utility model is to there is fabric tension for prior art, and process of scouringing and bleaching fabric is pullled, and fabric accumulation inside is difficult to touch treatment fluid, and fabric is scouringed and bleaching uneven, provides a kind of serialization to scouring and bleaching and brightens combination machine.
Second object of the present utility model is to provide a kind of method of whitening of scouringing and bleaching utilizing above-mentioned serialization to scouring and bleaching to brighten combination machine.
In order to reach above-mentioned first object, the technical solution adopted in the utility model is as follows:
A kind of serialization of the present utility model is scouringed and bleaching and is brightened combination machine, comprise the lax anti-folding scouring machine connected successively, first padder, first steam box, second steam box, second padder, float brightening agent again, in acid and machine, to bank up pond, multiple 4th unit rinsing machine, described relaxing also is provided with multiple first module rinsing machine between anti-folding scouring machine and described first padder, multiple second unit rinsing machine is also provided with between described second steam box and described second padder, describedly float in brightening agent and described acid again and between machine, be also provided with multiple 3rd unit rinsing machine, described lax anti-folding scouring machine and described first to fourth unit rinsing machine are impeller rotary drum structure.
Further, described lax anti-folding scouring machine comprises scouring machine casing, is provided with the U-shaped tank of scouring machine, is provided with scouring machine impeller in the U-shaped tank of described scouring machine in described scouring machine casing, there is between adjacent two scouring machine blades on described scouring machine impeller scouring machine and hold cloth chamber
Be provided with successively along fabric traffic direction above the described scouring machine impeller of scouring machine inlet side: scouring machine mop rod, scouring machine hexagonal roller, scouring machine spray equipment,
Be provided with successively along fabric traffic direction above the described scouring machine impeller of scouring machine outlet side: be in the scouring machine cloth amount control device of relaxed state, scouring machine first blowning installation and scouring machine roll, scouring machine fabric guide roll for making fabric.
Further, described first to fourth unit rinsing machine structure is identical, include rinsing machine casing, the U-shaped tank of rinsing machine is provided with in described rinsing machine casing, rinsing machine impeller is provided with in the U-shaped tank of described rinsing machine, there is between adjacent two rinsing machine blades on described rinsing machine impeller rinsing machine and hold cloth chamber, multiple rinsing machine fabric guide roll is provided with above the described rinsing machine impeller of the rinsing machine inlet side of fabric, the rinsing machine cloth amount control device for making fabric be in relaxed state is provided with successively along fabric traffic direction above the rinsing machine impeller of the rinsing machine outlet side of fabric, rinsing machine first blowning installation and rinsing machine roll.
Further, also be provided with multiple scouring machine second blowning installation and multiple scouring machine heater in the scouring machine casing of the U-shaped bottom of gullet of described scouring machine, in the rinsing machine casing of the U-shaped bottom of gullet of described rinsing machine, be also provided with multiple rinsing machine second blowning installation and multiple rinsing machine heater.
Further, the temperature in the first steam box is lower than the temperature in the second steam box.
In order to reach above-mentioned second object, the technical solution adopted in the utility model is as follows:
Compared with prior art, the utility model has the advantage of: fabric passes through in lax anti-folding scouring machine, remove the mineral matter in fabric and partial impurities, and it is swelling by fibrous absorbent, make fabric uniform shrinkage and fine and close, fabric carry out first time scouring and bleaching after pass through steam box, for controlling direction and the speed of decomposing hydrogen dioxide solution reaction, ensure whiteness and the capillary effect of fabrics achieve excellent, carry out answering drift again after second time pads liquid of scouringing and bleaching to brighten, further raising fabric face quality, then extend in acid by sour neutralization pond and pond of banking up and the time, the caustic soda remaining in the particularly cotton fiber absorption of alkaline matter in fabric can be removed up hill and dale, and because lax anti-folding scouring machine and first to fourth unit rinsing machine are impeller rotary drum structure, fabric sleaze, fabric easily touches treatment fluid, fabric is scouringed and bleaching evenly, and fabric tension is little, fabric scouring and bleaching after quality good.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is that serialization of the present utility model is scouringed and bleaching and brightened the structural representation of combination machine;
Fig. 2 is the structural representation of lax anti-folding scouring machine of the present utility model;
Fig. 3 is the structural representation of first to fourth unit rinsing machine of the present utility model;
Fig. 4 is the method flow diagram of whitening process of scouringing and bleaching of the present utility model.
Description of reference numerals: 1, lax anti-folding scouring machine, 2, first module rinsing machine, 3, first padder, 4, first steam box, 5, second steam box, 6, second unit rinsing machine, 7, second padder, 8, float brightening agent again, 9, 3rd unit rinsing machine, 10, in acid and machine, 11, to bank up pond, 12, 4th unit rinsing machine, 13, fabric, 101, scouring machine casing, 102, the U-shaped tank of scouring machine, 103, scouring machine impeller, 104, scouring machine inlet side, 105, scouring machine mop rod, 106, scouring machine hexagonal roller, 107, scouring machine spray equipment, 108, scouring machine outlet side, 109, scouring machine cloth amount control device, 120, first blowning installation, 121, scouring machine roll, 122, scouring machine fabric guide roll, 123, scouring machine second blowning installation, 124, scouring machine heater, 201, rinsing machine casing, 202, the U-shaped tank of rinsing machine, 203, rinsing machine impeller, 204, rinsing machine inlet side, 205, rinsing machine fabric guide roll, 206, rinsing machine outlet side, 207, rinsing machine cloth amount control device, 208, rinsing machine first blowning installation, 209, rinsing machine roll, 210, rinsing machine second blowning installation, 211, rinsing machine heater, 122, scouring machine fabric guide roll, 1031, scouring machine blade, 1032, scouring machine holds cloth chamber, and 2031, rinsing machine blade, 2032, rinsing machine holds cloth chamber.
Detailed description of the invention
Below in conjunction with accompanying drawing, preferred embodiment of the present utility model is described in detail, to make advantage of the present utility model and feature can be easier to be readily appreciated by one skilled in the art, thus more explicit defining is made to protection domain of the present utility model.
Consult shown in Fig. 1, bleaching process scouring and bleaching machine is rolled in a kind of serialization that the utility model provides, comprise the lax anti-folding scouring machine 1 connected successively, first padder 3, first steam box 4, second steam box 5, second padder 7, float brightening agent 8 again, with machine 10 in acid, to bank up pond 11, multiple 4th unit rinsing machine 12, relax and be also provided with multiple first module rinsing machine 2 between anti-folding scouring machine 1 and the first padder 3, multiple second unit rinsing machine 6 is also provided with between second steam box 5 and the second padder 7, float in brightening agent 8 and acid again and between machine 10, be also provided with multiple 3rd unit rinsing machine 9, lax anti-folding scouring machine 1 and first to fourth unit rinsing machine (2, 6, 9, 12) impeller rotary drum structure is.
Fabric 13 passes through in lax anti-folding scouring machine 1, remove the mineral matter in fabric 13 and partial impurities, and it is swelling by fibrous absorbent, make fabric 13 uniform shrinkage and fine and close, fabric 13 carries out caustic scouring and hydrogen peroxide bleaching at the first padder 3 and scourings and bleaching with bathing, again by first, second steam box (4, 5), high temperature steaming after first low temperature decatize, carry out multiple warm area decatize, the direction of effective control decomposing hydrogen dioxide solution reaction and speed, ensure that fabric 13 obtains excellent whiteness and " capillary effect ", can the degree of injury of fiber be reduced to minimum again, again by acid and in machine 10 and caustic soda, to be extended in acid by pond 11 of banking up and the time, the caustic soda remaining in the particularly cotton fiber absorption of alkaline matter in fabric 13 can be removed up hill and dale, and due to lax anti-folding scouring machine 1 and first to fourth unit rinsing machine (2, 6, 9, 12) impeller rotary drum structure is, fabric 13 is loose, fabric 13 inside easily touches treatment fluid, fabric 13 is scouringed and bleaching evenly, fabric 13 tension force is little, fabric 13 scouring and bleaching after quality good.
Consult shown in Fig. 2, lax anti-folding scouring machine 1 comprises scouring machine casing 101, is provided with the U-shaped tank 102 of scouring machine, is provided with scouring machine impeller 103 in the U-shaped tank 102 of scouring machine in scouring machine casing 101, there is between adjacent two scouring machine blades 1031 on scouring machine impeller 103 scouring machine and hold cloth chamber 1032
Be provided with successively along fabric 10 traffic direction above the scouring machine impeller 103 of scouring machine inlet side 104: scouring machine mop rod 105, scouring machine hexagonal roller 106, scouring machine spray equipment 107,
Be provided with successively along fabric 10 traffic direction above the scouring machine impeller 103 of scouring machine outlet side 108: be in the scouring machine cloth amount control device 109 of relaxed state, scouring machine first blowning installation 120 and scouring machine roll 121, scouring machine fabric guide roll 122 for making fabric 10.Under the delivery of impeller intermittent operation, fabric 13 slowly moves in the aqueous solution containing wetting agent, degreaser, complexing agent etc., and fabric 13 tension force is little, and this scouring machine adapts to various fabric 13.
Consult shown in Fig. 3, first to fourth unit rinsing machine (2, 6, 9, 12) structure is identical, include rinsing machine casing 201, the U-shaped tank 202 of rinsing machine is provided with in rinsing machine casing 201, rinsing machine impeller 203 is provided with in the U-shaped tank 202 of rinsing machine, there is between adjacent two rinsing machine blades 2031 on rinsing machine impeller 203 rinsing machine and hold cloth chamber 2032, multiple rinsing machine fabric guide roll 205 is provided with above the rinsing machine impeller 203 of the rinsing machine inlet side 204 of fabric 10, the rinsing machine cloth amount control device 207 for making fabric 10 be in relaxed state is provided with successively along fabric 10 traffic direction above the rinsing machine impeller 203 of the rinsing machine outlet side 206 of fabric 10, rinsing machine first blowning installation 208 and rinsing machine roll 209.
In the present embodiment, also be provided with multiple scouring machine second blowning installation 123 and multiple scouring machine heater 124 in scouring machine casing 101 bottom the U-shaped tank of scouring machine 102, in the rinsing machine casing 201 bottom the U-shaped tank of rinsing machine 202, be also provided with multiple rinsing machine second blowning installation 210 and multiple rinsing machine heater 211.
Fabric 13 can the various states such as tubular open width, open-width, tubular rope form, open-width rope form, sprayed by liquid of scouringing and bleaching through scouring machine spray equipment 107 and freely loosely fall into the scouring machine appearance cloth chamber 1032 of lax anti-folding scouring machine 1, in the delivery subinverse water movement of scouring machine impeller 103.
The motion of scouring machine impeller 103 is that batch (-type) rotates, and namely rotary drum rotates a certain angle at interval of certain hour, and interval time can adjust according to the specification of processing fabric 13.
Scouring machine impeller 103 rotates at every turn all can be stirred fabric 13 and moves and stir the flowing of water and the collision strengthened between fabric 13 and water when starting and stop, water-bath also can blow lower generation " fluctuation " scouring machine second blowning installation 123 is compressed-air actuated, fabric 13 is impelled to shake in water, this " blade is stirred " and " fluctuating under liquid " acts on, and substantially increases concise efficiency and enhances the relexation to fabric 13.In unit rinsing machine 2, the motion mode of fabric is also with the motion in lax anti-folding scouring machine 1.Cloth amount control device 109 is prior art, does not do to apply state at this.
Fabric 13 can the various states such as tubular open width, tubular rope form, open-width rope form, " edge sealing one-tenth cylinder " rope form in scouring and bleaching machine, spray through liquid of scouringing and bleaching and freely loosely fall into lax anti-folding scouring machine 1, because this scouring machine is impeller rotary drum structure, scouring machine impeller 103 does intermittent operation, namely impeller rotary drum rotates a certain angle (angles between two adjacent blades) at interval of certain hour, and interval time can adjust according to the specification of processing fabric 13.
Preferably, the lax anti-folding scouring machine 1 in step S2 adds bleeding agent, complexing agent, and the temperature in lax anti-folding scouring machine 1 is 50 ~ 80 DEG C, and fabric 13 processing time is 8 ~ 12 minutes.Caustic soda, hydrogen peroxide, scouring agent, stabilizing agent is added in padder 3 in step S4.Temperature in step S5 in the first steam box 4 is 70 ~ 85 DEG C, and fabric 13 processing time is 25 ~ 35 minutes; Temperature in step S6 in the second steam box 5 is 90 ~ 100 DEG C, and fabric 13 processing time is 25 ~ 35 minutes.Carry out three washings in step S7, the temperature of three washings is followed successively by 70 ~ 80 DEG C, 40 ~ 50 DEG C, 15 ~ 30 DEG C.While the experienced bleaching concentration reduction of fabric face, the temperature of washing is also in reduction, and fabric face cleaning is cleaner.
Fabric 13, under the delivery of scouring machine blade 103 rotary drum intermittent operation, slowly moves in containing the aqueous solution of wetting agent, complexing agent etc.This process plays two and acts on greatly:
The first, remove the mineral matter in fabric 13 and other impurity of a part, prevent the fibre damage because mineral matter causes the catalytic action of decomposing hydrogen dioxide solution;
The second, by the water absorption and swelling of fiber, fabric 13 is shunk equably and fine and close, this can not only obtain best smooth cloth cover effect, can also improve the ability of fabric 13 anti-extrusion and stretch-proof in following process, can not produce folding line because of extruding.
Cotton fabric is after lax anti-folding scouring machine 1 demineralizes process, wash through unit rinsing machine, directly can enter the first padder 3 to pad liquid of scouringing and bleaching and to scouring and bleaching processing, and not need the fabric 13(bleached to deoil as only needed concise chemical & blended fabric) can at this cropping after washing.
Padding the first padder 3 of liquid of scouringing and bleaching same with the second padder 7 is impeller rotary drum structure, it is except carrying out " many leachings are rolled more ", also there is the tubular open width that can be used for tubular fabric pad, can be used for again being no matter that the rope form of tubular or open-width fabric pads i.e. so-called " multifunctionality ".
Scouring and bleaching process in padder adopts " alkali-oxygen one bathes a step Scouring and bleaching process ", namely caustic scouring and hydrogen peroxide bleaching are scouringed and bleaching with bathing one-step method, crucial course of reaction of scouringing and bleaching adopts " stage insulation Steaming ", namely two temperature provinces or multiple temperature province is divided into carry out decatize steaming procedure, high temperature steaming after first low temperature decatize.Being provided with two in the present embodiment can the steaming box of control temperature separately, the steam temperature of the first steam box 4 is lower is 70 ~ 85 DEG C, the steam temperature of the second steam box 5 is higher is 90 ~ 100 DEG C, effectively can control direction and the speed of decomposing hydrogen dioxide solution reaction like this, can ensure that fabric 13 obtains excellent whiteness and " capillary effect ", can the degree of injury of fiber be reduced to minimum again.
Steaming box can select the steam box of the forms such as J-shaped case, crawler type, turnover plate type; Can select two independently steam box to combine use, also can arrange two in same steam box can the decatize district of control temperature separately.
The rinsing machine of scouringing and bleaching after processing is the complete loose formula rinsing machine of serialization, is combined by least three second unit rinsing machines 6, and supply water " adverse current water supply " mode of employing; Unit rinsing machine is impeller rotary drum structure, fabric 13 with complete loose formula state, countercurrent movement under the delivery of blade rotary drum; The motion of blade rotary drum is batch (-type) rotation, all can stir the flowing of fabric 13 motion and water, and can aggravate the percussion movement between fabric 13 and water, to improve washing efficiency when each rotation starts and stops.
In the middle of successive washing machine, be provided with the rinsing machine that carries out acid neutralization especially and extend in acid and the groove of banking up of time, the caustic soda remaining in the particularly cotton fiber absorption of alkaline matter in fabric 13 can be removed up hill and dale.
The above, be only detailed description of the invention of the present utility model, but protection domain of the present utility model is not limited thereto, and any change of expecting without creative work or replacement, all should be encompassed within protection domain of the present utility model.Therefore, the protection domain that protection domain of the present utility model should limit with claims is as the criterion.
Claims (5)
1. a serialization is scouringed and bleaching and is brightened combination machine, it is characterized in that: comprise the lax anti-folding scouring machine (1) connected successively, first padder (3), first steam box (4), second steam box (5), second padder (7), float brightening agent (8) again, with machine (10) in acid, to bank up pond (11), multiple 4th unit rinsing machine (12), described relaxing also is provided with multiple first module rinsing machine (2) between anti-folding scouring machine (1) and described first padder (3), multiple second unit rinsing machine (6) is also provided with between described second steam box (5) and described second padder (7), described drift again in brightening agent (8) and described acid and between machine (10) is also provided with multiple 3rd unit rinsing machine (9), described lax anti-folding scouring machine (1) and described first to fourth unit rinsing machine (2, 6, 9, 12) impeller rotary drum structure is.
2. serialization according to claim 1 is scouringed and bleaching and is brightened combination machine, it is characterized in that: described lax anti-folding scouring machine (1) comprises scouring machine casing (101), the U-shaped tank of scouring machine (102) is provided with in described scouring machine casing (101), scouring machine impeller (103) is provided with in the U-shaped tank of described scouring machine (102), there is between adjacent two scouring machine blades (1031) on described scouring machine impeller (103) scouring machine and hold cloth chamber (1032)
Described scouring machine impeller (103) top of scouring machine inlet side (104) and being provided with successively along fabric (10) traffic direction: scouring machine mop rod (105), scouring machine hexagonal roller (106), scouring machine spray equipment (107),
Described scouring machine impeller (103) top of scouring machine outlet side (108) and being provided with successively along fabric (10) traffic direction: be in the scouring machine cloth amount control device (109) of relaxed state, scouring machine first blowning installation (120) and scouring machine roll (121), scouring machine fabric guide roll (122) for making fabric (10).
3. serialization according to claim 2 is scouringed and bleaching and is brightened combination machine, it is characterized in that: described first to fourth unit rinsing machine (2, 6, 9, 12) structure is identical, include rinsing machine casing (201), the U-shaped tank of rinsing machine (202) is provided with in described rinsing machine casing (201), rinsing machine impeller (203) is provided with in the U-shaped tank of described rinsing machine (202), there is between adjacent two rinsing machine blades (2031) on described rinsing machine impeller (203) rinsing machine and hold cloth chamber (2032), described rinsing machine impeller (203) top of the rinsing machine inlet side (204) of fabric (10) is provided with multiple rinsing machine fabric guide roll (205), the rinsing machine cloth amount control device (207) for making fabric (10) be in relaxed state is provided with successively along fabric (10) traffic direction above the rinsing machine impeller (203) of the rinsing machine outlet side (206) of fabric (10), rinsing machine first blowning installation (208) and rinsing machine roll (209).
4. serialization according to claim 3 is scouringed and bleaching and is brightened combination machine, it is characterized in that: in the scouring machine casing (101) of the U-shaped tank of described scouring machine (102) bottom, be also provided with multiple scouring machine second blowning installation (123) and multiple scouring machine heater (124), in the rinsing machine casing (201) of the U-shaped tank of described rinsing machine (202) bottom, be also provided with multiple rinsing machine second blowning installation (210) and multiple rinsing machine heater (211).
5. serialization according to claim 4 is scouringed and bleaching and is brightened combination machine, it is characterized in that: the temperature in the first steam box (4) is lower than the temperature in the second steam box (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520535592.7U CN204919037U (en) | 2015-07-23 | 2015-07-23 | Serialization is scouringed and bleaching and is brightened combine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520535592.7U CN204919037U (en) | 2015-07-23 | 2015-07-23 | Serialization is scouringed and bleaching and is brightened combine |
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| CN204919037U true CN204919037U (en) | 2015-12-30 |
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| CN201520535592.7U Active CN204919037U (en) | 2015-07-23 | 2015-07-23 | Serialization is scouringed and bleaching and is brightened combine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105019169A (en) * | 2015-07-23 | 2015-11-04 | 泰安康平纳机械有限公司 | Continuous scouring, bleaching and brightening all-in-one machine |
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- 2015-07-23 CN CN201520535592.7U patent/CN204919037U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105019169A (en) * | 2015-07-23 | 2015-11-04 | 泰安康平纳机械有限公司 | Continuous scouring, bleaching and brightening all-in-one machine |
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| C14 | Grant of patent or utility model | ||
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Denomination of utility model: Continuous scouring, bleaching and brightening all-in-one machine Effective date of registration: 20170406 Granted publication date: 20151230 Pledgee: Tai'an financing Company limited by guarantee Pledgor: Tai'an Companion Machinery Co., Ltd. Registration number: 2017370000037 |