CN204913173U - Diaxon positioner - Google Patents
Diaxon positioner Download PDFInfo
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- CN204913173U CN204913173U CN201520237110.XU CN201520237110U CN204913173U CN 204913173 U CN204913173 U CN 204913173U CN 201520237110 U CN201520237110 U CN 201520237110U CN 204913173 U CN204913173 U CN 204913173U
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- horizontal
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- main shaft
- gear
- driving mechanism
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Abstract
The utility model provides a diaxon positioner, which comprises a frame, be provided with horizontal drive mechanism in the frame, horizontal drive mechanism and vertical carousel fixed connection, fixed connection has vertical drive mechanism on vertical carousel, and vertical drive mechanism and horizontal carousel fixed connection are provided with anchor clamps mechanism on the horizontal carousel. The utility model discloses a convection zone frame of diaxon positioner mainly used high -pressure gas injection unit prefabricates the repair welding station of workstation, uses with the welding robot cooperation, can improve welder's accesibility, makes things convenient for the welding of complicated component to improve welding quality.
Description
Technical field
The present invention relates to a kind of high-pressure gas injection boiler for producing technical field, be specifically related to a kind of diaxon positioner of the prefabricated work station of convection section framework for high-pressure gas injection unit.
Background technology
The material of convection section FRAME COMPONENTS is Q235, adopts MAG welding manner, and weld seam allows segmentation welding, and the framework outside weld blocked by flange part allows not weld.Weld seam has individual layer and bilayer, wherein sleeve pipe weld seam is individual layer, framework four limit steel plate outside weld is individual layer, all the other weld seams are double-deck, sleeve pipe only has outside inconel weld, and on the basis not changing sleeve pipe entire length and caliber, expose tube sheet outer face be not more than 5mm, the intersection welding seam of section bar due to robot unreachable, need in other work station repair welding.The last process part relevant with this work station and logistics mode need meet the demand of this work station.
1. plate (type) material group requires station supplied materials: the steel plate that width is greater than 2.5 meters is combined by two block plates, and stitching position must be accurately unique; Supplied materials steel plate and section bar must as requested with fixing order layered putting on bin; 4 hangers, owing to affecting housing group pair, therefore do not weld at convection section work station; The adapter of the warm galvanic couple base of stud on steel plate, handle, burner hearth cigarette, furnace pressure, manhole inside holding location-plate are not welded at convection section; Sleeve pipe via hole on steel plate is ± 0.2mm relative to the position of related features on limit; On steel plate, aperture must be greater than casing diameter, and the monolateral gap of sleeve pipe and steel plate hole must be greater than 0.5mm; Casing length and steel plate profile, flatness must meet workpiece group to requiring.All part requirements surfaces are rustless without oily impulse-free robustness.
2. framework welding station supplied materials requires: the stud on side plate does not weld at convection section; Tube sheet assembly is made up of tube sheet, sleeve pipe, angle steel flange and channel-section steel flange, requires in plate (type) material group solid complete to work station point; Side panel assembly is made up of side plate, angle steel, channel-section steel and locating sleeve sub-assembly, and its latus inframedium is spliced by two block plates, all requires in plate (type) material group solid complete to work station point; Hole on channel-section steel and angle steel is+0.2 ~-0.2mm relative to the position of related features on limit; The appearance and size of angle steel, channel-section steel and steel plate, flatness must meet workpiece group to requiring.All part requirements surfaces are rustless without oily impulse-free robustness.
3. framework inside weld welding post supplied materials requires: use frame set to the welding finished product of station.
At framework inside weld welding post, need to carry out repair welding to convection section framework box body, during existing positioner drive body pivot, the accessibility of welding gun is poor, can not meet the technological requirement of the convection section framework of preparation high-pressure gas injection unit.
Summary of the invention
In order to overcome above-mentioned deficiency, the invention provides a kind of diaxon positioner, be mainly used in the repair welding station of the prefabricated work station of convection section framework of high-pressure gas injection unit, solve the technological requirement that existing positioner can not meet the convection section framework of preparation high-pressure gas injection unit.
Technical scheme of the present invention is achieved in that
A kind of diaxon positioner, comprises frame, described frame is provided with transversal driving mechanism, transversal driving mechanism is fixedly connected with longitudinal rotating disk, longitudinal rotating disk is fixedly connected with longitudinal driving mechanism, and longitudinal driving mechanism drives horizontal dial rotation, and horizontal rotating disk is provided with clamp mechanism.
Wherein, preferably, described transversal driving mechanism comprises horizontal servomotor, zigzag tread patterns gear, longitudinally connects gear and horizontal main shaft, horizontal driven by servomotor zigzag tread patterns gear, zigzag tread patterns gear is connected gear with longitudinal direction and connects, longitudinally connect gear to be connected with horizontal main shaft, horizontal main shaft is fixed on support by longitudinal bearing, and one end of horizontal main shaft is fixedly connected with described longitudinal rotating disk.
Wherein, preferably, described longitudinal driving mechanism comprises servo longitudinal motor, horizontal driven wheel, lateral connection gear and longitudinal main shaft, servo longitudinal motor drives horizontal driven wheel, horizontal driven wheel is connected with lateral connection gear, lateral connection gear is connected with longitudinal main shaft, and longitudinal main shaft is fixed on support by horizontal bearing, and the top of longitudinal main shaft arranges horizontal rotating disk.
Wherein, preferably, described clamp mechanism comprises the support being fixed on described disk edge, and support is provided with hydraulic cylinder, is realized the location of casing by hydraulic cylinder extension backup casing edge to be processed.
Wherein, preferably, the end of described hydraulic cylinder extension bar is fixedly connected with rolling wheel support, is provided with roller in rolling wheel support, roller and casing edge to be processed inconsistent.
Beneficial effect of the present invention:
1. diaxon positioner of the present invention is simple and practical, is mainly used in the repair welding station of the prefabricated work station of convection section framework of high-pressure gas injection unit, can improves the accessibility of welding gun, facilitate the welding of complex component, and improve welding quality.
2. diaxon positioner of the present invention and welding robot with the use of, the intelligent repair welding of the convection section framework box body of pressure injection mechanism of qi group can be realized, reduce percent defective, improve product quality stability significantly, cut the waste, reduce costs.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, put after not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the structural representation of diaxon positioner in the present invention;
Fig. 2 is the structural representation of clamp mechanism in the present invention;
Fig. 3 is office of A portion enlarged drawing in Fig. 2.
In figure, 1. frame, 2. horizontal servomotor, 3. zigzag tread patterns gear, 4. longitudinally connects gear, 5. horizontal main shaft, 6. longitudinal rotating disk, 7. longitudinal bearing, 8. servo longitudinal motor, 9. horizontal driven wheel, 10. lateral connection gear, 11. longitudinal main shafts, 12. horizontal bearings, 13. horizontal rotating disks, 14. supports, 15. hydraulic cylinders, 16. rolling wheel supports, 17. rollers
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art put obtained every other embodiment after not making creative work, all belong to the scope of protection of the invention.
As shown in FIG. 1 to 3, the present embodiment provides a kind of diaxon positioner, comprise frame 1, frame 1 is provided with transversal driving mechanism, transversal driving mechanism is fixedly connected with longitudinal rotating disk 6, longitudinal rotating disk 6 is fixedly connected with longitudinal driving mechanism, and longitudinal driving mechanism drives horizontal rotating disk 13 to rotate, and horizontal rotating disk 13 is provided with clamp mechanism.
Wherein, transversal driving mechanism comprises horizontal servomotor 2, zigzag tread patterns gear 3, longitudinally connects gear 4 and horizontal main shaft 5, horizontal servomotor 2 drives zigzag tread patterns gear 3, zigzag tread patterns gear 3 is connected gear 4 with longitudinal direction and connects, longitudinally connect gear 4 to be connected with horizontal main shaft 5, horizontal main shaft 5 is fixed on support by longitudinal bearing 7, and one end of horizontal main shaft 5 is fixedly connected with longitudinal rotating disk 6.Transversal driving mechanism drives longitudinal driving mechanism and horizontal rotating disk 13 with horizontal main shaft 5 for axle rotates.
Wherein, longitudinal driving mechanism comprises servo longitudinal motor 8, horizontal driven wheel 9, lateral connection gear 10 and longitudinal main shaft 11, servo longitudinal motor 8 drives horizontal driven wheel 9, horizontal driven wheel 9 is connected with lateral connection gear 10, lateral connection gear 10 is connected with longitudinal main shaft 11, longitudinal main shaft 11 is fixed on support by horizontal bearing 12, and the top of longitudinal main shaft 11 arranges horizontal rotating disk 13.Horizontal rotating disk 13 with longitudinal main shaft 11 for axle rotates.
Wherein, clamp mechanism comprises the support 14 being fixed on disk edge, support 14 is provided with hydraulic cylinder 15, realizes the location of casing by the hydraulic cylinder 15 backup casing edge to be processed that stretches.
As the present invention's preferably technical scheme, the end of hydraulic cylinder 15 expansion link is fixedly connected with rolling wheel support 16, is provided with roller 17 in rolling wheel support 16, and roller 17 is inconsistent with casing edge to be processed.Roller 17 and the inconsistent position contributing to casing to be processed, casing edge to be processed are finely tuned, and there will not be stuck situation about maybe cannot transfer.
In the present invention, each edge of horizontal rotating disk 13 at least arranges two hydraulic cylinders 15, realizes locating accurately to treat machining box.
The diaxon positioner of the present embodiment is mainly used in the repair welding station of the prefabricated work station of convection section framework of high-pressure gas injection unit, with welding robot with the use of, the accessibility of welding gun can be improved, facilitate the welding of complex component, and improve welding quality.
Below the technological process of the convection section framework prefabricated work station repair welding station of high-pressure gas injection unit:
1. supplied materials: by AGV logistic car, frame set is welded complete framework finished product to station and be transported to this station.
2. clamping: the horizontal main shaft of positioner revolves turnback by downward for horizontal turntable surface, framework finished product is transported to below horizontal turntable surface by manual operation AGV logistic car subsequently, then frame lifter puts in place by manual operation AGV logistic car, clamp framework, manual operation AGV logistic car declines and moves to home, and the longitudinal main shaft of positioner revolves turnback.
3. weld: the splicing welding joint of framework needs segmentation to weld, thus reduce the distortion of framework.By console mode list robot welding inside weld, by suspension type robot welding part tubular girth joint.
4. blanking: after welding, positioner one axle revolves turnback by downward for the flange face of two axles, manual operation AGV logistic car to run to below framework and gives rise to position, framework is unclamped with rear jig, framework fallen on AGV logistic car and drops to safe altitude, then by manual operation AGV logistic car, framework being transported to assigned address.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (5)
1. a diaxon positioner, comprise frame, it is characterized in that, described frame is provided with transversal driving mechanism, transversal driving mechanism is fixedly connected with longitudinal rotating disk, longitudinal rotating disk is fixedly connected with longitudinal driving mechanism, and longitudinal driving mechanism drives horizontal dial rotation, and horizontal rotating disk is provided with clamp mechanism.
2. a kind of diaxon positioner according to claim 1, it is characterized in that: described transversal driving mechanism comprises horizontal servomotor, zigzag tread patterns gear, longitudinally connects gear and horizontal main shaft, horizontal driven by servomotor zigzag tread patterns gear, zigzag tread patterns gear is connected gear with longitudinal direction and connects, longitudinally connect gear to be connected with horizontal main shaft, horizontal main shaft is fixed on support by longitudinal bearing, and one end of horizontal main shaft is fixedly connected with described longitudinal rotating disk.
3. a kind of diaxon positioner according to claim 1, it is characterized in that: described longitudinal driving mechanism comprises servo longitudinal motor, horizontal driven wheel, lateral connection gear and longitudinal main shaft, servo longitudinal motor drives horizontal driven wheel, horizontal driven wheel is connected with lateral connection gear, lateral connection gear is connected with longitudinal main shaft, longitudinal main shaft is fixed on support by horizontal bearing, and the top of longitudinal main shaft arranges horizontal rotating disk.
4. a kind of diaxon positioner according to claim 1, it is characterized in that: described clamp mechanism comprises the support being fixed on described disk edge, support is provided with hydraulic cylinder, is realized the location of casing by hydraulic cylinder extension backup casing edge to be processed.
5. a kind of diaxon positioner according to claim 4, is characterized in that: the end of described hydraulic cylinder extension bar is fixedly connected with rolling wheel support, is provided with roller in rolling wheel support, roller and casing edge to be processed inconsistent.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520237110.XU CN204913173U (en) | 2015-04-20 | 2015-04-20 | Diaxon positioner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520237110.XU CN204913173U (en) | 2015-04-20 | 2015-04-20 | Diaxon positioner |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204913173U true CN204913173U (en) | 2015-12-30 |
Family
ID=54962353
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520237110.XU Expired - Fee Related CN204913173U (en) | 2015-04-20 | 2015-04-20 | Diaxon positioner |
Country Status (1)
| Country | Link |
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| CN (1) | CN204913173U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105772914A (en) * | 2015-04-20 | 2016-07-20 | 骏马石油装备制造有限公司 | Two-axis welding positioner |
| CN106312431A (en) * | 2016-10-14 | 2017-01-11 | 柳州市银翔机械有限责任公司 | Caterpillar band beam welding positioner |
| CN111791116A (en) * | 2020-07-14 | 2020-10-20 | 鲍可凡 | Auxiliary clamping and fixing device for grinding and polishing special complex cast parts |
| CN116175058A (en) * | 2023-03-20 | 2023-05-30 | 徐州博汇世通重工机械有限责任公司 | Welding part auxiliary positioning fixture |
-
2015
- 2015-04-20 CN CN201520237110.XU patent/CN204913173U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105772914A (en) * | 2015-04-20 | 2016-07-20 | 骏马石油装备制造有限公司 | Two-axis welding positioner |
| CN106312431A (en) * | 2016-10-14 | 2017-01-11 | 柳州市银翔机械有限责任公司 | Caterpillar band beam welding positioner |
| CN111791116A (en) * | 2020-07-14 | 2020-10-20 | 鲍可凡 | Auxiliary clamping and fixing device for grinding and polishing special complex cast parts |
| CN116175058A (en) * | 2023-03-20 | 2023-05-30 | 徐州博汇世通重工机械有限责任公司 | Welding part auxiliary positioning fixture |
| CN116175058B (en) * | 2023-03-20 | 2023-11-17 | 徐州博汇世通重工机械有限责任公司 | Welding part auxiliary positioning fixture |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151230 Termination date: 20190420 |