CN204898331U - Wrinkle equipment is removed in synthetic leather processing of water conservation economize on electricity - Google Patents
Wrinkle equipment is removed in synthetic leather processing of water conservation economize on electricity Download PDFInfo
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- CN204898331U CN204898331U CN201520642712.3U CN201520642712U CN204898331U CN 204898331 U CN204898331 U CN 204898331U CN 201520642712 U CN201520642712 U CN 201520642712U CN 204898331 U CN204898331 U CN 204898331U
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- synthetic leather
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Abstract
The utility model discloses a wrinkle equipment is removed in synthetic leather processing of water conservation economize on electricity, include: mutual matched with warming mill and backer roll, the warming mill includes: interior cylinder, surface are provided with the first insulation material, the heating wire, on the cylinder outside the first insulation material, the heating wire that is close to interior cylinder both ends winds close including winding, and that is close to interior cylindrical center winds thinly, and density passes through gradually, and the 2nd insulating material is packed between the internal surface of heating wire and roller circle to interior cylinder suit in the roller circle, and when the heating wire generated heat, the both ends temperature of roller circle was the highest, and the core temperature that the roller enclosed is minimum, and the spray tube lies in the top of cloth, feeds through ultrasonic water aerosol generator, set up a plurality of orifice on the pipe wall of spray tube, the center distance of this a plurality of orifice is the same, and the spray orifice area that is close to the spray tube both ends is greater than near the spray orifice area at spray tube center and gradually changes. The beneficial effects of the utility model are that: economize on electricity water conservation, humid tropical high pressure formalize, the accurate control is effectual.
Description
Technical field
The utility model relates to the processing of a kind of synthetic leather and removes wrinkle equipment.
Background technology
In synthetic leather process, cloth is delivered to coating machine, the leather slurry of heating is coated on cloth and forms synthetic leather, in prior art, in order to prevent the wrinkling injustice of cloth, have before the coating and together cloth is pressurizeed, the operation of wrinkle of heating, because wrinkling is furnished with certain elasticity, after pressure and temperature is removed, how much can return to wrinkling state, effect of wrinkling is gone in order to improve further, humidity can also be increased again, namely in pressurization, humidification operation is increased before heating, pass through high temperature, high humidity, high pressure is made a return journey wrinkle, wrinkle successful is gone to promote, but there is dual character in things, high humidity is by evaporating after high temperature, steam can take away a lot of heat, thus add energy consumption, when cloth is transported to synthetic leather factory from Bu Chang, the two ends of cloth width are packed, transport impact is the most easily wrinkled, and the center of cloth is not easy wrinkle, in addition, cloth is in synthetic leather coating process, through live-roller, cloth center is easily tightened, the two ends of the width of cloth are relatively loose, finally, because the two ends of warm-up mill roller circle are easily by roller end face, roll shaft, frame is dispelled the heat, the temperature at warm-up mill roller circle two ends is lower, according to principle of expanding with heat and contracting with cold, roller circle two ends by low temperature effect diameter less, gap is left between the two ends of warm-up mill and backer roll, evenly cannot exert pressure to cloth, therefore, the two ends of cloth are not easy to flatten, after coating, the probability of synthetic leather two ends mass problem is higher.
Utility model content
The utility model is according to above not enough, and wrinkle equipment is removed in the synthetic leather processing providing a kind of water-saving and electricity-saving, and cloth is divided into several part, and wrinkle is gone in graduation, improves and goes effect of wrinkling, and reduces energy consumption.
The technical solution of the utility model is:
A wrinkle equipment is removed in the synthetic leather processing of water-saving and electricity-saving, comprising:
Warm-up mill;
Backer roll, coordinates with warm-up mill and can pressurize to cloth and heat;
Warm-up mill comprises:
Roller circle, the two roller end faces connected with roller circle and the roll shaft through center, roller end face, roll shaft is arranged in frame through bearing, heat insulation with PTFE between roller end face and roll shaft;
Interior cylinder, outer surface is provided with the first insulating materials;
Heating wire, on interior cylinder outside the first insulating materials, near interior cylinder two ends heating wire around close, near interior cylindrical center around dredging, density is transition gradually, interior cylindrical sleeve is contained in roller circle, fill the second insulating materials between the inner surface of heating wire and roller circle, during electrothermal wire heating, the two ends temperature of roller circle is the highest, the central temperature of roller circle is minimum, and heating wire is connected with power supply through two electrodes; This technical scheme can solve the two ends the closer to cloth, and more wrinkling technical problem, accurately distributes electric energy.
Jet pipe, two ends is closed, and be positioned at the top of cloth, center is provided with import, this inlet communication ultrasonic water atomization type generator, the tube wall of jet pipe is offered several spray orifices, the center distance of these several spray orifices is identical, and the nozzle hole area near jet pipe two ends is greater than the nozzle hole area near jet pipe center and gradually changes, when cloth passes below spray orifice, the humidity of cloth two end in contact atomization vapour is high, and when cloth center, the humidity of contact atomization vapour is low.
Described spray orifice is rectangular opening, and the rectangular opening length near jet pipe two ends is greater than the rectangular opening length near jet pipe center, and the width of rectangular opening is identical.
It should be noted that, reasonable arrangement jet pipe, to the distance of cloth, have certain diffusion, therefore see on the whole, from cloth center to the two ends of cloth, the change of humidity is still more uniform from the atomization vapour of spray orifice ejection.
Described jet pipe is fixed with cover, and this cover is horn-like, surrounds humidification district with cloth.This technical scheme can reduce the diffusion of atomization vapour.
Described cover is provided with two pieces of division boards near jet pipe center, and form non-humidified district between these two pieces of division boards, non-humidified does not arrange spray orifice in district, and described import is provided with two, is communicated with the spray orifice in Liang Ge humidification district respectively.
Because cloth center is not easy wrinkling, common the going in this position is wrinkled, and can reduce and add moisture.
This technical scheme can using water wisely, meanwhile, also can reduce water evaporation, using electricity wisely.
As preferably, described ultrasonic water atomization type generator comprises the radio-frequency generator, drive circuit, ultrasonic wave emitting head and the power supply that connect successively, power supply is powered to each circuit, and ultrasonic wave emitting head is arranged in the water of water tank, and water tank is provided with the outlet outwards exporting water smoke.By the inlet communication on this outlet and jet pipe.
Water due to water tank is limited, can adopt the level control structure for water of household toilet water tank.
As preferably, described first insulating materials is that mica or pottery are made.
As preferably, described second insulating materials is magnesium oxide insulated conductive powder.
Described interior cylindrical center refers to a segment distance J, and in this distance J, the winding spacing distance of described heating wire is impartial, that is in this distance J, only need heat routinely, to reduce energy consumption.
In order to humidification and heating being matched, the distance between described distance J with described two pieces of division boards is equal.
As preferably, described electrode is cylindric, insulate with described roll shaft, and electrode is connected with described power supply through carbon brush.
The beneficial effects of the utility model are: rational in infrastructure, cost is low, the setting of energy-saving and water-saving, hot and humid high pressure, accurately control effects is good.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present utility model.
Fig. 2 is the structural representation that the utility model jet pipe is relevant.
Fig. 3 is the rearview of jet pipe dependency structure in Fig. 2.
Fig. 4 is the structural representation of the utility model warm-up mill.
Detailed description of the invention
Now by reference to the accompanying drawings the utility model is further described:
As shown in the figure, wrinkle equipment is removed in a kind of synthetic leather processing of water-saving and electricity-saving, comprising:
Warm-up mill 6;
Backer roll 5, coordinates with warm-up mill 6 and can pressurize to cloth 1 and heat;
Warm-up mill 6 comprises:
Roller circle 61, the two roller end faces 67 connected with roller circle 61 and the roll shaft 64 through center, roller end face 67, roll shaft 64 is arranged in frame through bearing 66, heat insulation with PTFE between roller end face 67 and roll shaft 64;
Interior cylinder 62, outer surface is provided with the first insulating materials;
Heating wire 63, on interior cylinder 62 outside first insulating materials, near interior cylinder 62 two ends heating wire 63 around close, near interior cylinder 62 center around dredging, density is transition gradually, interior cylinder 62 is sleeved in roller circle 61, fill the second insulating materials between the inner surface of heating wire 63 and roller circle 61, heating wire 63 adstante febre, the two ends temperature of roller circle 61 is the highest, the central temperature of roller circle 61 is minimum, and heating wire 63 is connected with power supply through two electrodes 65;
Jet pipe 3, pipe, also can be square tube, two ends is closed, be positioned at the top of cloth 1, center is provided with import 2, this import 2 is communicated with ultrasonic water atomization type generator, the tube wall of jet pipe 3 is offered several spray orifices 31, the center distance of these several spray orifices 31 is identical, and spray orifice 31 area near jet pipe 3 two ends is greater than spray orifice 31 area near jet pipe 3 center and gradually changes, when cloth 1 passes below spray orifice 31, the humidity of cloth 1 liang of end in contact atomization vapour is high, and when cloth 1 center, the humidity of contact atomization vapour is low.
Spray orifice 31 is rectangular opening, and the rectangular opening length near jet pipe 3 two ends is greater than the rectangular opening length near jet pipe 3 center, and the width of rectangular opening is identical.
Jet pipe 3 is fixed with cover 4, this cover 4, in horn-like, surrounds humidification district with cloth 1.
Cover 4 is provided with two pieces of division boards 41 near jet pipe 3 center, and form non-humidified district between these two pieces of division boards 41, non-humidified does not arrange spray orifice in district, and import 2 is provided with two, is communicated with the spray orifice 31 in Liang Ge humidification district respectively.
Ultrasonic water atomization type generator comprises the radio-frequency generator, drive circuit, ultrasonic wave emitting head and the power supply that connect successively, and power supply is powered to each circuit, and ultrasonic wave emitting head is arranged in the water of water tank, and water tank is provided with the outlet outwards exporting water smoke.
First insulating materials is that mica or pottery are made.
Second insulating materials is magnesium oxide insulated conductive powder.
Interior cylinder 62 center refers to a segment distance J, and in this distance J, the winding spacing distance of heating wire 63 is impartial.
Distance between distance J with two pieces of division boards 41 is equal.
Electrode 65 is cylindric, insulate with roll shaft 64, and electrode 65 is connected with power supply through rack-mounted carbon brush.
Backer roll 5 can be rotated by driven by motor.
Claims (9)
1. a wrinkle equipment is removed in the synthetic leather processing of water-saving and electricity-saving, comprising:
Warm-up mill (6);
Backer roll (5), coordinates with warm-up mill (6) and can pressurize to cloth (1) and heat;
It is characterized in that,
Warm-up mill (6) comprising:
Roller circle (61), the two roller end faces (67) connected with roller circle (61) and the roll shaft (64) through roller end face (67) center, roll shaft (64) is arranged in frame through bearing (66), heat insulation with PTFE between roller end face (67) and roll shaft (64);
Interior cylinder (62), outer surface is provided with the first insulating materials;
Heating wire (63), around outside upper first insulating materials of interior cylinder (62), heating wire (63) near interior cylinder (62) two ends is close around obtaining, near interior cylinder (62) center around dredging, density is transition gradually, interior cylinder (62) is sleeved in roller circle (61), the second insulating materials is filled between the inner surface of heating wire (63) and roller circle (61), heating wire (63) adstante febre, the two ends temperature of roller circle (61) is the highest, the central temperature of roller circle (61) is minimum, and heating wire (63) is connected with power supply through two electrodes (65);
Jet pipe (3), two ends is closed, be positioned at the top of cloth (1), center is provided with import (2), this import (2) is communicated with ultrasonic water atomization type generator, the tube wall of jet pipe (3) is offered several spray orifices (31), the center distance of these several spray orifices (31) is identical, spray orifice (31) area near jet pipe (3) two ends is greater than spray orifice (31) area near jet pipe (3) center and gradually changes, when cloth (1) is through spray orifice (31) below, the humidity of cloth (1) two end in contact atomization vapour is high, when cloth (1) center, the humidity of contact atomization vapour is low.
2. wrinkle equipment is removed in the synthetic leather processing of a kind of water-saving and electricity-saving as claimed in claim 1, it is characterized in that, described spray orifice (31) is rectangular opening, and the rectangular opening length near jet pipe (3) two ends is greater than the rectangular opening length near jet pipe (3) center, and the width of rectangular opening is identical.
3. wrinkle equipment is removed in the synthetic leather processing of a kind of water-saving and electricity-saving as claimed in claim 2, and it is characterized in that, described jet pipe (3) is fixed with cover (4), this cover (4), in horn-like, surrounds humidification district with cloth (1).
4. wrinkle equipment is removed in the synthetic leather processing of a kind of water-saving and electricity-saving as claimed in claim 3, it is characterized in that, described cover (4) is upper is provided with two pieces of division boards (41) near jet pipe (3) center, non-humidified district is formed between these two pieces of division boards (41), non-humidified does not arrange spray orifice in district, described import (2) is provided with two, is communicated with the spray orifice (31) in Liang Ge humidification district respectively.
5. wrinkle equipment is removed in the synthetic leather processing of a kind of water-saving and electricity-saving as claimed in claim 1, it is characterized in that, described ultrasonic water atomization type generator comprises the radio-frequency generator, drive circuit, ultrasonic wave emitting head and the power supply that connect successively, power supply is powered to each circuit, ultrasonic wave emitting head is arranged in the water of water tank, and water tank is provided with the outlet outwards exporting water smoke.
6. wrinkle equipment is removed in the synthetic leather processing of a kind of water-saving and electricity-saving as claimed in claim 1, and it is characterized in that, described first insulating materials is that mica or pottery are made, and described second insulating materials is magnesium oxide insulated conductive powder.
7. wrinkle equipment is removed in the synthetic leather processing of a kind of water-saving and electricity-saving as claimed in claim 4, and it is characterized in that, described interior cylinder (62) center refers to a segment distance J, and in this distance J, the winding spacing distance of described heating wire (63) is impartial.
8. wrinkle equipment is removed in the synthetic leather processing of a kind of water-saving and electricity-saving as claimed in claim 7, and it is characterized in that, the distance between described distance J with described two pieces of division boards (41) is equal.
9. wrinkle equipment is removed in the synthetic leather processing of a kind of water-saving and electricity-saving as claimed in claim 1, and it is characterized in that, described electrode (65), for cylindric, insulate with described roll shaft (64), and electrode (65) is connected with described power supply through carbon brush.
Priority Applications (1)
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CN201520642712.3U CN204898331U (en) | 2015-08-24 | 2015-08-24 | Wrinkle equipment is removed in synthetic leather processing of water conservation economize on electricity |
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CN201520642712.3U CN204898331U (en) | 2015-08-24 | 2015-08-24 | Wrinkle equipment is removed in synthetic leather processing of water conservation economize on electricity |
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CN201520642712.3U Expired - Fee Related CN204898331U (en) | 2015-08-24 | 2015-08-24 | Wrinkle equipment is removed in synthetic leather processing of water conservation economize on electricity |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105421091A (en) * | 2015-12-30 | 2016-03-23 | 浙江西雅普康大制革有限公司 | Double side coating machine for synthetic leather processing |
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2015
- 2015-08-24 CN CN201520642712.3U patent/CN204898331U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105421091A (en) * | 2015-12-30 | 2016-03-23 | 浙江西雅普康大制革有限公司 | Double side coating machine for synthetic leather processing |
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GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151223 Termination date: 20170824 |