CN204892660U - Buckled plate production line - Google Patents

Buckled plate production line Download PDF

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Publication number
CN204892660U
CN204892660U CN201520630399.1U CN201520630399U CN204892660U CN 204892660 U CN204892660 U CN 204892660U CN 201520630399 U CN201520630399 U CN 201520630399U CN 204892660 U CN204892660 U CN 204892660U
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China
Prior art keywords
roller
blank
diameter
incision
material roller
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CN201520630399.1U
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Chinese (zh)
Inventor
王国新
张长红
张燕
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XINXIANG YUXIN WINDPOWER EQUIPMENT ENGINEERING Co Ltd
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XINXIANG YUXIN WINDPOWER EQUIPMENT ENGINEERING Co Ltd
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Abstract

The utility model discloses a buckled plate production line, including triangle -shaped buckled plate forming device with the forming device of triangle -shaped buckled plate shaping square wave fine -grained board, still be equipped with blowing device and blank device, the both ends of material spool are supported and are rolled up put up preceding after, on the V type groove in the material, the structure of blank device is, respectively is equipped with a pair of upper and lower material roller in the left side of the frame top of blank device with the right side, and wherein left a pair of upper and lower material roller be the feed roll, and a pair of upper and lower material roller on right side be the blank roller, and the front end of going up the blank roller is greater than the blank roller of material roller diameter for the diameter, and the back side end face of going up the blank roller be the blank terminal surface, blank terminal surface under the preceding side end face of basal sapping material roller is, under this the blank terminal surface and go up the blank terminal surface on the coplanar, the diameter of basal sapping material roller is the same with the diameter of material roller down, the front end of this step roller be with lower the same roller of material roller diameter, upward the clearance between the last generating line extension line of lower generating line and the basal sapping material roller of blank roller is lighter than the thickness of material.

Description

A kind of corrugated plate production line
Technical field:
The utility model relates to a kind of production line, particularly large wave height rectangle corrugated plate production line.
Background technology:
Have a kind of heat exchanger fin in wind energy generating plant, shape is square wave card, and wave height is 101.6mm, and the pitch of waves is 3.2mm.Square wave card is a kind of conventional heat exchange fin, its forming technique is very ripe, but this wave height is reached to the square wave card of more than 100mm, cannot be shaped by the forming technique of routine, reason is that material cannot flow because friction is large in forming process.The patent No. is ZL2014206804327, and name is called a kind of corrugated plate forming machine, discloses a kind of forming technique scheme, this technical scheme, first molds triangular wave card, molds square wave card with this triangular wave card.It is shaping and to be shaped square wave card two operations with triangular wave card that this rectangle process for making corrugated plate mainly contains triangular wave card, also need to establish coiled strip blowing and blank operation, the end face of material that wherein above-mentioned patent cuts out not is vertical end face, does not meet designing requirement.
Summary of the invention:
It is the corrugated plate production line of vertical plane that the utility model object is to provide a kind of corrugated plating end face.
The technical scheme realizing the utility model object is, a kind of corrugated plate production line, comprise triangular wave card shaped device and the shaped device with the shaping square wave card of triangular wave card, it is characterized in that: be also provided with discharging device and cutoff device, the structure of described discharging device is, the two ends of material spool are supported on the forward and backward V-type groove of material volume frame, the structure of described cutoff device is, left side above the frame of cutoff device and right side are respectively provided with on a pair, material blanking roller, the axle journal difference rotational support of these four material rollers is before platen, in rear side plate hole, on a pair wherein, material blanking roller is feeding roller, in a pair of right side, material blanking roller is blank roller, framework soleplate is provided with blank motor and speed reducer, sprocket wheel on described speed reducer output shaft is relative with the sprocket wheel on incision material roller axle, this incision material roller axle is also provided with a gear be meshed with idle wheel, gears meshing on this idle wheel and described lower feeding roll shaft, gear on described incision material roller axle and the gears meshing on upper blank roll shaft, gear on above-mentioned incision material roller axle, gear on upper blank roll shaft, gear on idle wheel and lower feeding roll shaft is identical gear, the structure of described blank roller is, the front end of upper blank roller is the blank roller that diameter is greater than material roller diameter, be small-diameter step roller between this blank roller and material roller, the rear side end face of described upper blank roller is upper blank end face, the structure of described incision material roller is, the anterior end surface of described incision material roller is lower blank end face, this lower blank end face and described upper blank end face are at grade, the diameter of described incision material roller is identical with the diameter of material blanking roller, the front side of described incision material roller is provided with the step roller little compared with material blanking roller diameter, the front end of this step roller is the roller identical with material blanking roller diameter, gap between the Down Highway of described upper blank roller and the Up Highway UHW extended line of incision material roller is less than the thickness of material.Gap between the Down Highway of described upper blank roller and the Up Highway UHW extended line of incision material roller preferably expects thick 10 ~ 20%.
The utility model has the advantage that corrugated plating end face is vertical plane compared with the prior art.
Accompanying drawing illustrates:
Fig. 1 is the utility model corrugated plate production line schematic diagram; Fig. 2 is material cutting mechanism schematic diagram; Fig. 3 is the front view of blank roller; Fig. 4 is the top view of Fig. 3; Fig. 5 is the left view of Fig. 3; Fig. 6 is the A place close-up schematic view of Fig. 3; Fig. 7 is triangular wave card shaping square wave card clamp structure schematic diagram, and Fig. 8 is the side view of Fig. 7.
Detailed description of the invention:
The two ends difference rotational support of material volume 1 axle is in the front and back V-type groove on material volume frame 2 top, the structure of cutoff device 3 is, motor and speed reducer is fixed on the base of frame, sprocket wheel on speed reducer output shaft is relative with the hinge wheel on the jackshaft in frame, minor sprocket on this jackshaft is relative with the sprocket wheel 12 on incision material roller axle, rack table plate is provided with two material rollers to longitudinal direction, wherein left side is upper, material blanking roller is feeding roller, right side upper, material blanking roller is blank roller, on the roll shaft of the upper and lower feeding roller of roll shaft of described incision material roller and on blank roller roll shaft on be respectively provided with an identical gear 13, 17 and 14, an idle wheel 16 is provided with between gear 13 and 17, this idle wheel is identical with above-mentioned two gears and engage, the front end of wherein going up blank material roller 8 is provided with blank roller 10, the diameter of this blank roller is greater than blank material roller diameter, on this, the inner side end of blank roller and the outside blank end face of incision material roller 11 are in same vertical plane, on described, gap between incision material roller is material thick 10 ~ 20%, and on, lower blank material roller 8, 9 and gap between upper feeding roller 15 and lower feeding roller be the thickness of material.In order to ensure that material accurately enters in blank roller, cutting out the material that width is qualified, the platen in the left side of blank roller being set cross section as the limiting plate of grooved, the width of groove is the width of material volume.Be provided with the coiler of clout band at the right-hand member of platen, material chuck 4 axle is rotatably supported in a plate hole, and described material chuck axis is driven by coiled strip motor.The material cut out is used for shaping triangular wave card material and enters in triangle corrugation forming apparatus, the structure of described triangular wave card shaped device 5 and mould see ZL2014206804327 utility model patent, manually can be cut off after completing a triangular wave card, be vertical press 6 with the rectangle corrugation forming machine of the shaping Rectangle bar of triangular wave card, profiled sheeting 19 is that rectangular slab is placed in the vee gutter of triangular wave card respectively, the width of profiled sheeting is identical with triangle ripple top width, the length of profiled sheeting is not less than the length of triangular wave card hypotenuse, triangular wave card and profiled sheeting are put in fixture 7, this fixture is by front, afterwards and left, right plate 18 and base plate surround, the fixture being placed with triangular wave card is placed in vertical press, triangular wave card is shaped to square wave card by primer fluid cylinder pressure, in order to obtain true-to-size square wave card, the distance adjustment of the front and back side plate of fixture is realized by the bolt slot 20 on right plate, left, the distance adjustment of right plate is entered by bolt 22, move back realization, on a left side for fixture, right plate is provided with the horizontal pressure force molding mode that stiffener 21. also can adopt above-mentioned utility model patent.
Flitch through blank roller cut out for shaping triangular wave card flitch and be used for the plate that gets stuck of shaping corrugated plating, wherein the flitch of shaping triangular wave card enters triangle corrugated plate forming machine, and the plate that gets stuck of shaping corrugated plating is by expecting that chuck is rolled into charging tray, by manually controlling respectively blank motor and the coiled sheet material motor that gets stuck.

Claims (2)

1. a corrugated plate production line, comprise triangular wave card shaped device and the shaped device with the shaping square wave card of triangular wave card, it is characterized in that: be also provided with discharging device and cutoff device, the structure of described discharging device is, the two ends of material spool are supported on the forward and backward V-type groove of material volume frame, the structure of described cutoff device is, left side above the frame of cutoff device and right side are respectively provided with on a pair, material blanking roller, the axle journal difference rotational support of these four material rollers is before platen, in rear side plate hole, on a pair wherein, material blanking roller is feeding roller, in a pair of right side, material blanking roller is blank roller, framework soleplate is provided with blank motor and speed reducer, sprocket wheel on described speed reducer output shaft is relative with the sprocket wheel on incision material roller axle, this incision material roller axle is also provided with a gear be meshed with idle wheel, gears meshing on this idle wheel and described lower feeding roll shaft, gear on described incision material roller axle and the gears meshing on upper blank roll shaft, gear on above-mentioned incision material roller axle, gear on upper blank roll shaft, gear on idle wheel and lower feeding roll shaft is identical gear, the structure of described blank roller is, the front end of upper blank roller is the blank roller that diameter is greater than material roller diameter, be small-diameter step roller between this blank roller and material roller, the rear side end face of described upper blank roller is upper blank end face, the structure of described incision material roller is, the anterior end surface of described incision material roller is lower blank end face, this lower blank end face and described upper blank end face are at grade, the diameter of described incision material roller is identical with the diameter of material blanking roller, the front side of described incision material roller is provided with the step roller little compared with material blanking roller diameter, the front end of this step roller is the roller identical with material blanking roller diameter, gap between the Down Highway of described upper blank roller and the Up Highway UHW extended line of incision material roller is less than the thickness of material.
2. a kind of corrugated plate production line as claimed in claim 1, is characterized in that: the gap between the Down Highway of described upper blank roller and the Up Highway UHW extended line of incision material roller preferably expects thick 10 ~ 20%.
CN201520630399.1U 2015-08-20 2015-08-20 Buckled plate production line Active CN204892660U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520630399.1U CN204892660U (en) 2015-08-20 2015-08-20 Buckled plate production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520630399.1U CN204892660U (en) 2015-08-20 2015-08-20 Buckled plate production line

Publications (1)

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CN204892660U true CN204892660U (en) 2015-12-23

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Application Number Title Priority Date Filing Date
CN201520630399.1U Active CN204892660U (en) 2015-08-20 2015-08-20 Buckled plate production line

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112828141A (en) * 2021-02-01 2021-05-25 江苏盈达机电科技有限公司 Integrated production equipment for air-conditioning tooth iron ring

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112828141A (en) * 2021-02-01 2021-05-25 江苏盈达机电科技有限公司 Integrated production equipment for air-conditioning tooth iron ring

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