CN204882097U - Electronic round of combined test platform - Google Patents
Electronic round of combined test platform Download PDFInfo
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- CN204882097U CN204882097U CN201520182162.1U CN201520182162U CN204882097U CN 204882097 U CN204882097 U CN 204882097U CN 201520182162 U CN201520182162 U CN 201520182162U CN 204882097 U CN204882097 U CN 204882097U
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Abstract
The utility model provides an electronic round of combined test platform comprises rack main part, vertical load analog system, a steering system and ground analog system. The rack main part is the main body frame of whole test bench for dismantle installation electronic round and various sensor, and play the support and the effect of connection to vertical load analog system and a steering system, vertical load analog system includes motor, ball, jack, triaxial force transducer and some connecting pieces for the load that with simulation wheel in vertical direction receives is exerted at the horizontal direction, a steering system includes worm gear, swizzle, angular transducer and some connecting pieces for make wheel steering, ground analog system is independent of the rack main part, including rotary drum, rotational speed torque sensing ware, measurement of power motor and some connecting pieces for the inertia of simulation road condition and car. The utility model discloses can be to electronic round of test and the evaluation of carrying out multiple performances such as drive properties, brake performance, durability, reliable and simple.
Description
Technical field
Basis is practical newly belongs to car test techniqes field, relates to electric automobile testing table, especially Electric Motor Wheel multi-function test stand.
Background technology
Electric automobile more and more comes into one's own due to the feature of its energy-conserving and environment-protective, and motor has more good dynamics characteristic and controllability relative to traditional combustion engine, and this is the needs meeting very much following intelligent automobile.Electric wheel truck refers to electric automobile motor being loaded wheel hub, and its propulsion system, gearing, clamping device are all highly integrated in the space of wheel hub, is convenient to control separately each wheel, also for automobile chassis leaves more arrangement space.
The lifting of automotive engineering be unable to do without experimental study, in order to more convenient the multiple performance such as driven nature, braking, permanance detecting electric wheel truck, objectively needs a kind of multi-functional multi-function test stand.
Utility model content
The purpose of this utility model is to provide a kind of multi-function test stand conveniently can testing the multiple performance such as driven nature, braking, permanance of Electric Motor Wheel.
In order to achieve the above object, solution of the present utility model is:
A kind of Electric Motor Wheel multi-function test stand, is made up of stand main body, vertical load simulation system, steering and ground simulation system;
Wherein, stand main body is the main body frame of whole testing table, for removing and installing Electric Motor Wheel and various sensor, and plays vertical load simulation system and steering and supports and connection function; Vertical load simulation system comprises motor, ball-screw, lifting jack, triaxial force sensor and some web members, for applying the load that power is subject in the vertical direction with simulating wheel in the horizontal direction; Steering comprises worm and gear, stub, obliquity sensor and some web members, for making wheel steering; Ground simulation system, independent of stand main body, comprises rotary drum, torque and speed sensors, dynamometer motor and some web members, for the moment of inertia of simulated roadway situation and automobile.
Described stand main body is provided with a large-scale base, for fixing and support body frame; The main body of described body frame is welded into by one piece of vertical plate and one block of leveling board, wherein vertical plate is fixed with lifting jack, and leveling board is fixed with motor, ball-screw support and guide rail successively on the direction pointing to wheel; Output shaft axis and the described ball-screw support of described motor determine leading screw screw axis on the same line, and all perpendicular to body frame vertical plate, the guiding of described guide rail is also perpendicular to body frame vertical plate.
Described subframe is connected on guide rail, can move linearly along the guiding of guide rail; The main body of described subframe is welded by one piece of vertical plate and leveling board; Subframe vertical plate to be connected pushing cylinder and ball-screw nut towards the one side of lifting jack, and on the same line, the internal diameter of pushing cylinder is greater than the push rod external diameter of lifting jack, and pushing cylinder is built with a spring for the axis of pushing cylinder and the axis of lifting jack; Subframe level version is fixed with bearing bracket and endless screw support, and lead perpendicular to guide rail in the determined worm axis direction of endless screw support, worm screw outside end makes handle shape, is convenient to manual rotation worm screw.
The axis direction of described stub and guide rail directed parallel, the side of stub is connected with subframe by thrust bearing, and opposite side is connected with vehicle wheel frame by ring flange; Described stub supports by two radial bearings, and the bearing seat of radial bearing is connected on bearing mounting; A worm gear described stub is equipped with.
Described vehicle wheel frame is rectangular shaped, in the side being parallel to guide rail guiding, triaxial force sensor and obliquity sensor is housed; Described triaxial force sensor is fixed with wheel fixed head, wheel fixed head is used for stationary hub motor and caliper; The layout of described obliquity sensor can ensure that it can measure the inclination angle around main pin axis direction.
Adopt such scheme, the beneficial effects of the utility model are: simple, accurately reliably, can meet the multiple requirement of Electric Motor Wheel test; Can carry out the loading of large dynamic vertical force, control accuracy is high, simple, can realize the experimental test such as slip-based controller, motor permanance, motor dynamics characteristic under tire force under large side force and slip rate relation, Anti-slip regulation, hydraulic braking.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model embodiment;
Fig. 2 is the vertical view of the utility model embodiment;
This practical new embodiment working state schematic representation of Fig. 3.
In figure: 1-base; 2-body frame; 3-lifting jack; 4-pushing cylinder; 5-motor; 6-shaft coupling; 7-ball-screw support; 8-ball-screw nut; 9-ball-screw screw rod; 10-subframe; 11-thrust bearing; 12,14-bearing seat; 13-worm gear; 15-ring flange; 16-guide rail; 17,20-bearing bracket; 18-worm screw; 19-endless screw support; 21-stub; 22-vehicle wheel frame; 23-triaxial force sensor; 24-obliquity sensor wheel; 25-wheel; 26-caliper; 27-brake disc; 28-wheel hub motor; 29-wheel fixed head; 30,32-bearing seat; 31-rotary drum; 33,35-shaft coupling; 34-torque and speed sensors; 36-dynamometer motor;
Embodiment
Below in conjunction with accompanying drawing illustrated embodiment, the utility model is further described.
As shown in Figures 1 to 3, Electric Motor Wheel multi-function test stand, is made up of stand main body, vertical load simulation system, steering and ground simulation system.
Stand main body is the main body frame of whole testing table, for removing and installing Electric Motor Wheel and various sensor, and vertical load simulation system and steering are played support and connection function, mainly comprise base 1, body frame 2, guide rail 16, subframe 10, vehicle wheel frame 22.
Vertical load simulation system mainly comprises motor 5, ball-screw (nut 8 and screw rod 9), lifting jack 3 and triaxial force sensor 23, for applying the load that power is subject in the vertical direction with simulating wheel in the horizontal direction.
Steering mainly comprises worm gear 13, worm screw 18, stub 21 and obliquity sensor 24, for making wheel steering.
Ground simulation system, independent of stand main body, mainly comprises rotary drum 31, torque and speed sensors 34 and dynamometer motor 36, for the moment of inertia of simulated roadway situation and automobile.
Described stand main body is provided with a large-scale base 1, for fixing and support body frame 2; The main body of described body frame 2 is welded into by one piece of vertical plate and one block of leveling board, wherein vertical plate is fixed with lifting jack 3, and leveling board is fixed with motor 5, ball-screw support 7 and guide rail 16 successively on the direction pointing to wheel; The output shaft axis of described motor 5 and described ball-screw support 7 determine leading screw screw rod 9 axis on the same line, all perpendicular to body frame vertical plate, the guiding of described guide rail 16 is also perpendicular to body frame vertical plate.
Described subframe 10 connects on track 16, can move linearly along the guiding of guide rail 16; The main body of described subframe 10 is welded by one piece of vertical plate and leveling board; Subframe vertical plate to be connected pushing cylinder 4 and ball-screw nut 8 towards the one side of lifting jack, and on the same line, the internal diameter of pushing cylinder 4 is greater than the push rod external diameter of lifting jack 3, and pushing cylinder 4 is built with a spring for the axis of pushing cylinder 4 and the axis of lifting jack 3; Subframe level version is fixed with bearing bracket 17 and 2 and endless screw support 19, endless screw support 19 determined worm screw 18 axis direction leads perpendicular to guide rail, and worm screw 18 outside end makes handle shape, is convenient to manual rotation worm screw.
The axis direction of described stub 21 and guide rail 16 directed parallel, the side of stub 21 is connected with subframe 10 by thrust bearing 11, and opposite side is connected with vehicle wheel frame 22 by ring flange 15; Described stub 21 supports by two radial bearings, and the bearing seat 12 and 14 of radial bearing is connected on bearing mounting 17 and 20 respectively; A worm gear 13 described stub is equipped with.
Described vehicle wheel frame 22 is rectangular shaped, in the side being parallel to guide rail 16 guiding, triaxial force sensor 23 and obliquity sensor 24 is housed; Described triaxial force sensor 23 is fixed with wheel fixed head 29, and wheel fixed head is used for stationary hub motor 28 and caliper 26; The layout of described obliquity sensor 24 can ensure that it can measure the inclination angle around stub 21 axis direction.
Vertical load simulation system mode of operation is: if only add static load, just directly loads with lifting jack 3; If the dynamic loading of applying, then first apply a larger static load with lifting jack 3, then export a less dynamic loading with motor 5.Specific implementation is: allow the push rod of lifting jack 3 stretch out, and at leisure with the spring contact in pushing cylinder 4, and then compresses.Under the action of the spring, pushing cylinder 4 promotes subframe 10 (guiding of guide rail 16) movement in the horizontal direction.Subframe 10 promotes stub 21 by thrust bearing 11 and moves together, the vehicle wheel frame be now connected on stub 21 pushes triaxial force sensor 23 and moves together, because wheel fixed head 29 is connected on triaxial force sensor 23, and Electric Motor Wheel is fixed on wheel fixed head 29, so tire will be pressed on rotary drum 31 by Electric Motor Wheel in the horizontal direction, now static load has just loaded, triaxial force sensor 23 will feed back to the size of a horizontal direction static load, suitably regulates lifting jack 3 according to size.When applying dynamic loading, the axle of motor 5 rotates, roller leading screw screw rod 9 is driven to rotate, ball-screw nut 8 moves horizontally, because ball-screw nut is connected on body frame 2, what before its tangential movement will be superimposed upon, lifting jack provided moves horizontally, and has so just synthesized a dynamic loading, triaxial force sensor 23 can feed back to now Electric Motor Wheel and be subject to the situation of load, and control system has more the output of feedack self-regulation motor.
Steering mode of operation is: with the handle of hand dynamic worm screw 18 outer end, worm screw 18 rotates, and then drives worm gear 13 to rotate.Because worm gear 13 is fixed on stub 21, therefore stub 21 also rotates thereupon.Under the effect of ring flange 15, vehicle wheel frame 22 rotates around stub 21, and then driving electric wheel rotates around stub 21, and obliquity sensor 24 can feed back to the corner of now Electric Motor Wheel, more suitably shakes worm screw 18 according to the information that feeds back to and adjust.
During test, first manual traverse system first give CircOlectric to be measured to; To be diverted complete after, vertical load simulation system loads to Electric Motor Wheel to be measured again, when power is little, can realize dynamic steering, after namely loading, still can manual traverse system can rotate by driving electric wheel.
Owing to have employed triaxial force sensor 23, thus can clearly obtain Electric Motor Wheel be subject to when rotated rotary drum 31 to vertical force, side force and longitudinal force.The rotating speed of wheel hub motor 28 can be known, i.e. the rotating speed of Electric Motor Wheel by the controller of wheel hub motor 28.Torque and speed sensors 34 can feed back to the rotational speed and torque situation of rotary drum 31.Dynamometer motor 36 can analog electrical driving wheel running car time moment of inertia.To sum up, this testing table conveniently can test the multiple performance such as driven nature, braking, permanance of Electric Motor Wheel.
The above-mentioned description to embodiment can understand and apply the invention for ease of those skilled in the art.Person skilled in the art obviously easily can make various amendment to these embodiments, and General Principle described herein is applied in other embodiments and need not through performing creative labour.Therefore, the invention is not restricted to embodiment here, those skilled in the art, according to announcement of the present invention, do not depart from improvement that scope makes and amendment all should within protection scope of the present invention.
Claims (9)
1. an Electric Motor Wheel multi-function test stand, is characterized in that: comprise stand main body, vertical load simulation system, steering and ground simulation system;
Wherein, described stand main body is the main body frame of whole testing table, for removing and installing Electric Motor Wheel and various sensor, and plays described vertical load simulation system and steering and supports and connection function;
Described vertical load simulation system comprises the motor, ball-screw, lifting jack, triaxial force sensor and the web member that are interconnected cooperation, for applying the load that power is subject in the vertical direction with simulating wheel in the horizontal direction;
Described steering comprises the worm and gear, stub, obliquity sensor and the web member that are interconnected cooperation, for making wheel steering;
Described ground simulation system, independent of stand main body, comprises the rotary drum, torque and speed sensors, dynamometer motor and the web member that are interconnected cooperation, for the moment of inertia of simulated roadway situation and automobile.
2. Electric Motor Wheel multi-function test stand according to claim 1, is characterized in that: described stand main body is provided with a large-scale base, for fixing and support body frame.
3. Electric Motor Wheel multi-function test stand according to claim 2, it is characterized in that: the main body of described body frame is formed by fixedly connecting by one piece of vertical plate and one block of leveling board, wherein vertical plate is fixed with lifting jack, leveling board is fixed with motor, ball-screw support and guide rail successively on the direction pointing to wheel.
4. Electric Motor Wheel multi-function test stand according to claim 3, it is characterized in that: output shaft axis and the described ball-screw support of described motor determine leading screw screw axis on the same line, all perpendicular to body frame vertical plate, the guiding of described guide rail is also perpendicular to body frame vertical plate.
5. Electric Motor Wheel multi-function test stand according to claim 1, is characterized in that: subframe is connected on guide rail, can move linearly along the guiding of guide rail.
6. Electric Motor Wheel multi-function test stand according to claim 5, is characterized in that: the main body of described subframe is formed by fixedly connecting by one piece of vertical plate and leveling board; Subframe vertical plate to be connected pushing cylinder and ball-screw nut towards the one side of lifting jack, and on the same line, the internal diameter of pushing cylinder is greater than the push rod external diameter of lifting jack, is provided with a spring in pushing cylinder for the axis of pushing cylinder and the axis of lifting jack; Subframe leveling board being fixed with bearing bracket and endless screw support, leads perpendicular to guide rail in the determined worm axis direction of endless screw support.
7. Electric Motor Wheel multi-function test stand according to claim 6, is characterized in that: described worm screw outside end is that handle shape is so that manual rotation worm screw.
8. Electric Motor Wheel multi-function test stand according to claim 1, is characterized in that: the axis direction of described stub and guide rail directed parallel, and the side of stub is connected with subframe by thrust bearing, and opposite side is connected with vehicle wheel frame by ring flange; Described stub supports by two radial bearings, and the bearing seat of radial bearing is connected on bearing mounting; Described stub is provided with a worm gear.
9. Electric Motor Wheel multi-function test stand according to claim 1, is characterized in that: vehicle wheel frame is rectangular shaped, is provided with triaxial force sensor and the obliquity sensor can measured around main pin axis direction in the side being parallel to guide rail guiding; Described triaxial force sensor is fixed with wheel fixed head, wheel fixed head is used for stationary hub motor and caliper.
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105606379A (en) * | 2016-03-03 | 2016-05-25 | 江苏大学 | Multifunctional electric wheel testing apparatus and method |
CN107687956A (en) * | 2017-09-25 | 2018-02-13 | 佛山市南海锐新铝轮装备有限公司 | A kind of tired all-terrain baby l-G simulation test machine of the outer rotary hub type wheel radial direction of multiaxis |
CN108519502A (en) * | 2018-04-13 | 2018-09-11 | 天津英创汇智汽车技术有限公司 | The test mounting bracket of wheel hub motor and the equipment for testing wheel hub motor performance |
CN108802613A (en) * | 2018-05-29 | 2018-11-13 | 华东交通大学 | A kind of bidirectional load analog loading device of hub motor for electric automobile |
CN109164388A (en) * | 2018-11-16 | 2019-01-08 | 华东交通大学 | A kind of performance detecting system of hub motor for electric automobile |
CN110056618A (en) * | 2019-04-16 | 2019-07-26 | 东南大学 | The drive mechanism of shimmy test rack |
CN110470488A (en) * | 2019-09-20 | 2019-11-19 | 洛阳中科协同科技有限公司 | A kind of hub motor experimental rig |
CN112504703A (en) * | 2020-11-27 | 2021-03-16 | 奇瑞商用车(安徽)有限公司 | Macpherson suspension all-working-condition rack verification device |
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2015
- 2015-03-27 CN CN201520182162.1U patent/CN204882097U/en active Active
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105606379A (en) * | 2016-03-03 | 2016-05-25 | 江苏大学 | Multifunctional electric wheel testing apparatus and method |
CN105606379B (en) * | 2016-03-03 | 2017-11-17 | 江苏大学 | A kind of multifunctional motor-driven wheel test device and test method |
CN107687956A (en) * | 2017-09-25 | 2018-02-13 | 佛山市南海锐新铝轮装备有限公司 | A kind of tired all-terrain baby l-G simulation test machine of the outer rotary hub type wheel radial direction of multiaxis |
CN107687956B (en) * | 2017-09-25 | 2024-03-15 | 佛山市南海锐新铝轮装备有限公司 | Multi-shaft external rotating hub type wheel radial fatigue all-road-condition simulation testing machine |
CN108519502A (en) * | 2018-04-13 | 2018-09-11 | 天津英创汇智汽车技术有限公司 | The test mounting bracket of wheel hub motor and the equipment for testing wheel hub motor performance |
CN108519502B (en) * | 2018-04-13 | 2020-04-24 | 天津英创汇智汽车技术有限公司 | Test mounting frame of in-wheel motor and equipment for testing performance of in-wheel motor |
CN108802613A (en) * | 2018-05-29 | 2018-11-13 | 华东交通大学 | A kind of bidirectional load analog loading device of hub motor for electric automobile |
CN108802613B (en) * | 2018-05-29 | 2024-02-06 | 华东交通大学 | Bidirectional load simulation loading device of electric automobile hub motor |
CN109164388A (en) * | 2018-11-16 | 2019-01-08 | 华东交通大学 | A kind of performance detecting system of hub motor for electric automobile |
CN110056618A (en) * | 2019-04-16 | 2019-07-26 | 东南大学 | The drive mechanism of shimmy test rack |
CN110470488A (en) * | 2019-09-20 | 2019-11-19 | 洛阳中科协同科技有限公司 | A kind of hub motor experimental rig |
CN112504703A (en) * | 2020-11-27 | 2021-03-16 | 奇瑞商用车(安徽)有限公司 | Macpherson suspension all-working-condition rack verification device |
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