CN204869068U - Straw dissection machine with numerical control system - Google Patents

Straw dissection machine with numerical control system Download PDF

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Publication number
CN204869068U
CN204869068U CN201520516563.6U CN201520516563U CN204869068U CN 204869068 U CN204869068 U CN 204869068U CN 201520516563 U CN201520516563 U CN 201520516563U CN 204869068 U CN204869068 U CN 204869068U
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CN
China
Prior art keywords
cutter
charge cask
bracket
main shaft
control system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn - After Issue
Application number
CN201520516563.6U
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Chinese (zh)
Inventor
邓姣新
吴叶平
孙秀斌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hubei Jiemei Machinery Ltd By Share Ltd
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Hubei Jiemei Machinery Ltd By Share Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Priority to CN201520516563.6U priority Critical patent/CN204869068U/en
Application granted granted Critical
Publication of CN204869068U publication Critical patent/CN204869068U/en
Withdrawn - After Issue legal-status Critical Current
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Abstract

The utility model relates to a straw dissection machine with numerical control system, including charge cask, motor, the charge cask be the under shed container, and charge cask bottom edge is the symmetric connection length control board respectively, and length control board edge along the charge cask bottom opens and shuts, has the distance between two blocks of length control boards, and the distance of formation is the discharge gate, still include main frame, bracket disc, main shaft, cutters, the suspension of bracket disc on the main frame, the main shaft pass charge cask bottom and bracket disc bottom back and gear box always the journey be connected, while rotating vane cup joints in the charge cask on the main shaft, cutters includes sword bracket, several the cutter, rotating vane bottom symmetry installation sword bracket, the sword asks the shelf location number also to install the cutter to cutter, charge cask bottom, the total journey bilateral symmetry installation couple axle of gear box, it is rotatory that the motor drives the main shaft. The utility model discloses simple structure, high -efficient, energy -conserving, stable, safety have improved work efficiency, the maintenance of being convenient for simultaneously, maintenance.

Description

With the straw segment cutter of digital control system
Technical field
The utility model relates to field of renewable energy, specifically a kind of straw segment cutter with digital control system.
Background technology
China is a large agricultural country, annual Model on Sown Areas of Farm about 1,800,000,000 mu, produces living beings about 700,000,000 tons per year, wherein Monitoring of Paddy Rice Plant Area 600,000,000 mu, produce per year living beings 300,000,000 tons, be equivalent to 1.5 hundred million tons of standard coals, but these living beings obtain regeneration less than 1/3rd.Every year, a large amount of stalk is burnt in field.Be not only expending of the energy, and cause the pollution of air and environment.
At present, straw is as the main regeneration energy of biomass power generation, the main cause be not yet utilized effectively: except collection, cost of transportation too high except, the underlying cause is because flexibility, the plasticity of straw self, cause segment difficulty, or segment inefficiency, adds cost of material, utilization cannot be reproduced generate electricity.On the one hand, biomass power plant because of raw material in short supply, under-capacity operation, hard to carry on; On the other hand, straw, as main biomass source, is not also really utilized.
Utility model content
In order to capture the technical barrier of straw segment, the utility model has initiated a kind of straw segment cutter with digital control system at home, and the technical scheme realizing above-mentioned purpose is as follows:
A kind of straw segment cutter with digital control system, comprise charge cask, motor, it is characterized in that: described charge cask is the container of upper and lower opening, wherein the bottom margin of charge cask is symmetrical is respectively connected with cut to lengthen plate, cut to lengthen plate can along the folding of charge cask bottom margin, and between two block length control panels, there is distance, the distance of formation is discharging opening;
Also comprise mainframe, bracket disk, main shaft, cutter, wherein bracket disk suspension is on mainframe, and bracket disk is concordant with the top of mainframe, and the top mounting center of mainframe is the main supporting plate of open-work, and charge cask is arranged on main supporting plate;
Main shaft is connected with the total journey of gear-box with after bracket disk bottom through bottom charge cask, and rotating vane is socketed on the main shaft in charge cask simultaneously, and the bottom of main shaft socket main shaft rotational fixture, the bottom of main shaft rotational fixture is connected on bracket disk;
Cutter comprises cutter bracket, several cutting knife;
The bottom symmetrical of rotating vane installs cutter bracket, and cutter bracket is installed several cutting knife, the cutting knife on cutter bracket is moving knife, the upper end of cut to lengthen plate, and cut to lengthen plate parallel direction, and also install cutting knife in charge cask bottom, the cutting knife of container bottom is quiet cutter;
The bilateral symmetry of the total journey of gear-box installs couple axle, and the free end of couple axle connects belt pulley and flywheel respectively;
The output shaft of motor is installed main frame belt pulley, main frame belt pulley is connected with belt pulley by belt, and driven by motor main shaft rotates.
Preferably, described bracket disk comprises base plate, the position of base plate is lower than mainframe top, the center of described base plate has open-work, edge along open-work extends upward a cylinder, and the top of cylinder is concordant with the top of mainframe, and the bottom of rotational fixture is connected to the bottom of cylinder, and lowering or hoisting gear is installed between base plate and cut to lengthen plate, lowering or hoisting gear controls the folding of cut to lengthen plate.
Preferably, the bottom symmetry of mainframe be provided with out careless support, go out between careless support and install discharging transmission drum, arrange conveyer belt directly over discharging transmission drum, conveyer belt is positioned at below gearbox assembly.
Preferably, motor output shaft also installs reductor.
Preferably, the cutting edge of described moving knife and quiet cutter is 120 degree and arranges.
Preferably, described lowering or hoisting gear is jack.
Preferably, described lowering or hoisting gear is connected with numerical control device, and described numerical control device controls rising and falling of lowering or hoisting gear.
The utility model fundamentally solves the key problem that straw utilizes as biological renewable energy, thus construct stable, economic, clean, safe energy supply system for living beings power generating industry, break through socio-economic development resource, environmental constraints, provide important approach.Simultaneously for alleviating energy shortage, environmental protect, increasing farmers' income, promote the development of recycling economy, be all significant.
Accompanying drawing explanation
Fig. 1 is the utility model front view;
Fig. 2 is moving knife schematic diagram;
The quiet cutter schematic diagram in Fig. 3 position.
Figure number illustrate: charge cask 1, motor 2, cut to lengthen plate 3, mainframe 4, main shaft 5, main supporting plate 6, base plate 7, cylinder 8, the total journey of gear-box 9, rotating vane 10, main shaft rotational fixture 11, jack 12, cutter bracket 13, quiet cutter 14, couple axle 15, install reductor 18 and main frame belt pulley 19, go out careless support 20, discharging transmission drum 21, conveyer belt 22, cloth department seat 23, stiffening ring 24.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described in detail.
In figure, straw segment cutter with digital control system comprises charge cask 1, motor 2, charge cask 1 is the container of upper and lower opening, the top of charge cask 1 is charging aperture, wherein the bottom margin of charge cask is symmetrical is respectively connected with cut to lengthen plate 3, cut to lengthen plate 3 along the folding of charge cask bottom margin, and can have distance between two block length control panels, and the distance of formation is discharging opening; Also comprise mainframe 4, main shaft 5, bracket disk, cutter, wherein bracket disk suspension is on mainframe 4, and bracket disk is concordant with the top of mainframe 4, the top mounting center of mainframe is the main supporting plate 6 of open-work, and charge cask 1 is arranged on main supporting plate 6.Main shaft is connected with journey 9 total with gear-box after bracket disk bottom through bottom charge cask 1, rotating vane 10 is socketed on the main shaft 5 in charge cask 1 simultaneously, and the bottom of main shaft 5 socket main shaft rotational fixture 11, the bottom of main shaft rotational fixture 11 is connected on bracket disk.
Preferred carriage disk comprises base plate 7, the position of base plate 7 is lower than mainframe top, the center of described base plate has open-work, edge along open-work extends upward a cylinder 8, the top of cylinder 8 is concordant with the top of mainframe 4, the bottom of rotational fixture 11 is connected to the bottom of cylinder 8, and lowering or hoisting gear is installed between base plate 7 and cut to lengthen plate 3, the preferred jack 12 of lowering or hoisting gear, lowering or hoisting gear controls the folding of cut to lengthen plate, lowering or hoisting gear is connected with numerical control device, described numerical control device controls rising and falling of lowering or hoisting gear, when jack falls, cut to lengthen plate 3 also starts to open downwards along with the whereabouts of jack, opening between two fan cut to lengthen plates 3 is increased, the size of opening between the cut to lengthen plate 3 of jack change charge cask, the grass that cut to lengthen plate 3 opening is cut greatly is long, the little grass cut of cut to lengthen plate 3 opening is short, and main supporting plate 6 is because centre has the folding that open-work also can not affect cut to lengthen plate 3.
Cutter comprises cutter bracket 13, several cutting knife, and the bottom symmetrical of rotating vane installs cutter bracket 13, and cutter bracket 13 is installed several cutting knife, the cutting knife on cutter bracket 13 is moving knife.Quiet cutter and moving knife select curved knife, and the cutting edge of moving knife and quiet cutter is 120 degree and arranges, phase mutual edge distance 0.1-0.3 millimeter between blade.
The upper end of cut to lengthen plate 3, with cut to lengthen plate parallel direction, also install cutting knife in charge cask bottom, the cutting knife of container bottom is quiet cutter 14; The bilateral symmetry of the total journey 9 of gear-box installs couple axle 15, and the free end of couple axle 15 connects belt pulley 16 and flywheel 17 respectively, and flywheel plays buffering stabilization.
The output shaft of motor 2 is installed reductor 18 and main frame belt pulley 19, main frame belt pulley 19 is connected with belt pulley 16 by belt, and driven by motor main shaft rotates.
The bottom symmetry of mainframe 4 be provided with out careless support 20, go out between careless support 20 and discharging transmission drum 21 is installed, conveyer belt 22 is set directly over discharging transmission drum 21, conveyer belt 22 is positioned at below gearbox assembly, discharging transmission drum 21 is arranged on out on careless support 20 by cloth department seat 23, and cut grass enters in discharging transmission drum.
Forage drops into charging aperture, and by deadweight and rotating vane, forage is directly delivered to the edge of a knife, the length of material is that cut to lengthen plate 3 controls, the length that the large forage of cut to lengthen plate 3 opening is cut, and it is short that the little forage of cut to lengthen plate 3 opening is cut.Jack is connected with numerical control device, and numerical control device controls the rising and falling of jack, and numerical control device is controlled by sensor, also can manual adjustments, reaches required length, then falls into conveyer belt, transfer out.Sensor controls numerical control device and prior art selected by numerical control device control jack.
In order to protect main shaft, can arrange protective cover 25 on main shaft top, when arranging protective cover, rotating vane is also arranged on the periphery of protective cover, and the outer wall of charge cask arranges several stiffening ring 24, and stiffening ring is by charge cask banding.Convenient in order to use, mount controller on cutter, described controller can control the length of blank, be connected with display with Time Controller, controller uses the prior art that can complete the utility model object, and display shows its segment length, be adjusted to required length, by discharging transmission device, automatic gauge, input power plant raw material storage.
These are only the preferred embodiment of the utility model embodiment; not in order to limit the utility model embodiment; within all spirit in the utility model embodiment and principle; any amendment of doing, equivalent replacement, improvement etc., all should be included in the protection domain of the utility model embodiment.

Claims (7)

1. the straw segment cutter with digital control system, comprise charge cask, motor, it is characterized in that: described charge cask is the container of upper and lower opening, wherein the bottom margin of charge cask is symmetrical is respectively connected with cut to lengthen plate, cut to lengthen plate can along the folding of charge cask bottom margin, and between two block length control panels, there is distance, the distance of formation is discharging opening;
Also comprise mainframe, bracket disk, main shaft, cutter, wherein bracket disk suspension is on mainframe, and bracket disk is concordant with the top of mainframe, and the top mounting center of mainframe is the main supporting plate of open-work, and charge cask is arranged on main supporting plate;
Main shaft is connected with the total journey of gear-box with after bracket disk bottom through bottom charge cask, and rotating vane is socketed on the main shaft in charge cask simultaneously, and the bottom of main shaft socket main shaft rotational fixture, the bottom of main shaft rotational fixture is connected on bracket disk;
Cutter comprises cutter bracket, several cutting knife;
The bottom symmetrical of rotating vane installs cutter bracket, and cutter bracket is installed several cutting knife, the cutting knife on cutter bracket is moving knife, the upper end of cut to lengthen plate, and cut to lengthen plate parallel direction, and also install cutting knife in charge cask bottom, the cutting knife of container bottom is quiet cutter;
The bilateral symmetry of the total journey of gear-box installs couple axle, and the free end of couple axle connects belt pulley and flywheel respectively;
The output shaft of motor is installed main frame belt pulley, main frame belt pulley is connected with belt pulley by belt, and driven by motor main shaft rotates.
2. the straw segment cutter with digital control system according to claim 1, it is characterized in that: described bracket disk comprises base plate, the position of base plate is lower than mainframe top, the center of described base plate has open-work, edge along open-work extends upward a cylinder, and the top of cylinder is concordant with the top of mainframe, and the bottom of rotational fixture is connected to the bottom of cylinder, and lowering or hoisting gear is installed between base plate and cut to lengthen plate, lowering or hoisting gear controls the folding of cut to lengthen plate.
3. the straw segment cutter with digital control system according to claim 1, it is characterized in that: the bottom symmetry of mainframe be provided with out careless support, go out between careless support and install discharging transmission drum, arrange conveyer belt directly over discharging transmission drum, conveyer belt is positioned at below gearbox assembly.
4. the straw segment cutter with digital control system according to claim 1, is characterized in that: motor output shaft also installs reductor.
5. the straw segment cutter with digital control system according to claim 1, is characterized in that: the cutting edge of described moving knife and quiet cutter is 120 degree and arranges.
6. the straw segment cutter with digital control system according to claim 2, is characterized in that: described lowering or hoisting gear is jack.
7. the straw segment cutter with digital control system according to claim 2, is characterized in that: described lowering or hoisting gear is connected with numerical control device, and described numerical control device controls rising and falling of lowering or hoisting gear.
CN201520516563.6U 2015-07-16 2015-07-16 Straw dissection machine with numerical control system Withdrawn - After Issue CN204869068U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520516563.6U CN204869068U (en) 2015-07-16 2015-07-16 Straw dissection machine with numerical control system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520516563.6U CN204869068U (en) 2015-07-16 2015-07-16 Straw dissection machine with numerical control system

Publications (1)

Publication Number Publication Date
CN204869068U true CN204869068U (en) 2015-12-16

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Application Number Title Priority Date Filing Date
CN201520516563.6U Withdrawn - After Issue CN204869068U (en) 2015-07-16 2015-07-16 Straw dissection machine with numerical control system

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104960025A (en) * 2015-07-16 2015-10-07 湖北杰美机械股份有限公司 Straw segment cutting machine with numerical control system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104960025A (en) * 2015-07-16 2015-10-07 湖北杰美机械股份有限公司 Straw segment cutting machine with numerical control system
CN104960025B (en) * 2015-07-16 2017-03-22 湖北杰美机械股份有限公司 Straw segment cutting machine with numerical control system

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C14 Grant of patent or utility model
GR01 Patent grant
AV01 Patent right actively abandoned

Granted publication date: 20151216

Effective date of abandoning: 20170322

C25 Abandonment of patent right or utility model to avoid double patenting