CN204868271U - Lathe is with anchor clamps of long and thin annular thin wall spare of processing - Google Patents
Lathe is with anchor clamps of long and thin annular thin wall spare of processing Download PDFInfo
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- CN204868271U CN204868271U CN201520657971.3U CN201520657971U CN204868271U CN 204868271 U CN204868271 U CN 204868271U CN 201520657971 U CN201520657971 U CN 201520657971U CN 204868271 U CN204868271 U CN 204868271U
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- taper sleeve
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Abstract
Description
技术领域 technical field
本实用新型涉及一种车床用加工细长环形薄壁件的夹具,属于车削工装技术领域。 The utility model relates to a clamp for processing slender annular thin-walled parts for a lathe, which belongs to the technical field of turning tooling.
背景技术 Background technique
薄壁零件在加工中产生变形基本成为了共识,其一直都是机加行业研究的重点,特别是细长轴的薄壁件加工难度就更大。 The deformation of thin-walled parts during processing has basically become a consensus, and it has always been the focus of research in the machining industry, especially the processing of thin-walled parts with slender shafts is more difficult.
现有技术中,对环形零件的加工,一般采用1)内孔定位,然后用螺栓拼紧来进行车削,这种方法定位较差,而且安装麻烦;2)预留一定的加工余量,零件车削完成后再将该加工余量割断,但采用该方法不仅浪费材料,而且零件割断的时候易产生毛刺,同时也产生变形。以上两种方式均适合轴向尺寸不大且内径较大的环形件,对于细长环形薄壁件,加工时刚性不好,易产生让刀,导致粗糙度,尺寸等达不到设计要求,目前无较成熟的工艺装备来保证该类零件的加工。 In the prior art, the processing of ring parts generally adopts 1) the positioning of the inner hole, and then tightening with bolts for turning. This method is poor in positioning and troublesome to install; After the turning is completed, the machining allowance is cut off, but this method not only wastes materials, but also easily produces burrs and deformation when the parts are cut. The above two methods are suitable for annular parts with small axial size and large inner diameter. For thin and long ring thin-walled parts, the rigidity is not good during processing, and it is easy to produce a tool gap, resulting in roughness and size that do not meet the design requirements. At present, there is no relatively mature process equipment to ensure the processing of such parts.
实用新型内容 Utility model content
本实用新型的目的是:提供一种结构简单、使用方便、定位精度高、可以大大提高加工效率的的车床用加工细长环形薄壁件的夹具,以克服现有技术的不足。 The purpose of the utility model is to provide a lathe fixture for processing slender annular thin-walled parts with simple structure, convenient use, high positioning accuracy and greatly improved processing efficiency, so as to overcome the shortcomings of the prior art.
本实用新型的一种车床用加工细长环形薄壁件的夹具,包括夹具本体、拼紧螺母及收紧锥套,所述的夹具本体是由小圆柱段和大圆柱段组成的台阶圆柱体结构,在大圆柱段的外圆上设有外螺纹,大圆柱段上设有定位内孔;所述的拼紧螺母的内孔分为两段,一段为内螺纹,另一段为内锥面,拼紧螺母的内螺纹与夹具本体的外螺纹旋接;所述的收紧锥套形状为圆锥形,收紧锥套大端与大圆柱段的端部接触,拼紧螺母的内锥面套在收紧锥套的外锥面上。 The utility model relates to a fixture for processing slender annular thin-walled parts for a lathe, comprising a fixture body, a tightening nut and a tightening taper sleeve, and the fixture body is a stepped cylinder composed of a small cylindrical section and a large cylindrical section The outer circle of the large cylindrical section is provided with external threads, and the large cylindrical section is provided with a positioning inner hole; the inner hole of the clamping nut is divided into two sections, one section is an internal thread, and the other section is an internal cone surface , the internal thread of the tightening nut is screwed with the external thread of the fixture body; the shape of the tightening taper sleeve is conical, the large end of the tightening taper sleeve contacts the end of the large cylindrical section, and the inner tapered surface of the tightening nut Set on the outer tapered surface of the tightening taper sleeve.
所述的收紧锥套上设有两组收缩槽,收缩槽沿外锥面轴向均匀分布。 Two sets of contraction grooves are provided on the tightening taper sleeve, and the contraction grooves are evenly distributed along the axial direction of the outer tapered surface.
所述的收紧锥套的外锥面与拼紧螺母的内锥面锥度相同,从而保证收紧锥套的外锥面与拼紧螺母的内锥面能够紧密贴合。 The outer tapered surface of the tightening taper sleeve and the inner tapered surface of the splicing nut have the same taper, so as to ensure that the outer tapered surface of the tightening taper sleeve and the inner tapered surface of the splicing nut can closely fit.
所述外锥面的长度小于或等于内锥面的长度,保证外锥面能够始终贴合在内锥面上。 The length of the outer cone surface is less than or equal to the length of the inner cone surface, so as to ensure that the outer cone surface can always fit on the inner cone surface.
所述的内螺纹和外螺纹均为细牙螺纹,便于微调,提高定位精度。 Both the internal thread and the external thread are fine threads, which are convenient for fine-tuning and improve positioning accuracy.
与现有技术相比,本实用新型的优点在于:本实用新型在车削加工细长环形薄壁件时,先通过常规加工方法将零件外圆车出,再通过收紧锥套内孔定位,夹具本体上依零件实际尺寸调节沉孔深度进行装夹,最终由收紧锥套的外锥面与拼紧螺母的内锥面配合,通过旋转螺纹,轴向收紧固定细长环形薄壁件,此时便可将夹具本体装夹在车床上对细长环形薄壁件进行加工,车削加工完成后,旋转松开夹紧螺母,取下收紧锥套便可轻松取出工件。本实用新型不仅装夹方便、快速,定位准确,而且通过夹具体的保护,增强细长环形薄壁件的刚性,避免让刀或弹变的情况发生,保证零件的加工精度。 Compared with the prior art, the utility model has the advantages that: when the utility model is turning the slender annular thin-walled parts, the outer circle of the part is turned out by the conventional processing method, and then the inner hole of the tapered sleeve is tightened to position, On the fixture body, the depth of the counterbore is adjusted according to the actual size of the part for clamping. Finally, the outer tapered surface of the tightening taper sleeve is matched with the inner tapered surface of the tightening nut, and the slender annular thin-walled part is axially tightened and fixed by rotating the thread. At this time, the fixture body can be clamped on the lathe to process the slender annular thin-walled parts. After the turning process is completed, the clamping nut can be loosened by rotation, and the workpiece can be easily taken out by removing the tightening taper sleeve. The utility model not only has convenient and fast clamping and accurate positioning, but also enhances the rigidity of the slender annular thin-walled parts through the protection of the clamping body, avoids the occurrence of knife or elastic deformation, and ensures the processing accuracy of the parts.
附图说明 Description of drawings
图1为本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;
图2为本实用新型中夹具本体的结构示意图的剖视图; Fig. 2 is the sectional view of the schematic structural view of the fixture body in the utility model;
图3为本实用新型中拼紧螺母的结构示意图的剖视图; Fig. 3 is the cross-sectional view of the structural representation of the tightening nut in the utility model;
图4为本实用新型中收紧锥套的结构示意图的立体图; Fig. 4 is the three-dimensional view of the structural representation of tightening taper sleeve in the utility model;
图5为本实用新型中收紧锥套的结构示意图的剖视图。 Fig. 5 is a cross-sectional view of the structure schematic diagram of the tightening taper sleeve in the utility model.
附图标记说明:1-夹具本体,2-拼紧螺母,3-收紧锥套,4-细长环形薄壁件,5-内螺纹,6-内锥面,7-小圆柱段,8-大圆柱段,9-外螺纹,10-定位内孔,11-外锥面,12-收缩槽。 Explanation of reference signs: 1-fixture body, 2-tightening nut, 3-tightening taper sleeve, 4-slender annular thin-walled part, 5-internal thread, 6-inner cone surface, 7-small cylindrical section, 8 -Large cylindrical section, 9-external thread, 10-locating inner hole, 11-external cone, 12-shrink groove.
具体实施方式 Detailed ways
为了使本实用新型的目的、技术方案和优点更加清楚,下面结合附图和实施例对本实用新型作进一步的详细说明。 In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments.
本实用新型的实施案例:车床用加工细长环形薄壁件的夹具的结构示意图如图1所示,包括夹具本体1、拼紧螺母2及收紧锥套3,参见图2,所述的夹具本体1是由小圆柱段7和大圆柱段8组成的台阶圆柱体结构,在大圆柱段8的外圆上设有外螺纹9,大圆柱段8上设有定位内孔10;参见图3,所述的拼紧螺母2的内孔分为两段,一段为内螺纹5,另一段为内锥面6,拼紧螺母2的内螺纹5与夹具本体1的外螺纹9旋接,所述的内螺纹5和外螺纹9均为细牙螺纹。参见图4及图5,所述的收紧锥套3形状为圆锥形,收紧锥套3大端与大圆柱段8的端部接触,拼紧螺母2的内锥面6套在收紧锥套3的外锥面11上;所述的收紧锥套3的外锥面11与拼紧螺母2的内锥面6锥度相同,且外锥面11的长度A大于或等于内锥面6的长度B。所述的收紧锥套3上设有两组收缩槽12,收缩槽12沿外锥面11轴向均匀分布。 Example of implementation of the present utility model: a structural schematic diagram of a fixture for processing slender annular thin-walled parts for a lathe, as shown in Figure 1, including a fixture body 1, a tightening nut 2 and a tightening taper sleeve 3, see Figure 2, the described The fixture body 1 is a stepped cylinder structure composed of a small cylindrical section 7 and a large cylindrical section 8. An external thread 9 is provided on the outer circle of the large cylindrical section 8, and a positioning inner hole 10 is provided on the large cylindrical section 8; see Fig. 3. The inner hole of the clamping nut 2 is divided into two sections, one section is an internal thread 5, and the other section is an internal cone surface 6, the internal thread 5 of the clamping nut 2 is screwed with the external thread 9 of the fixture body 1, Both the internal thread 5 and the external thread 9 are fine threads. Referring to Fig. 4 and Fig. 5, the shape of the tightening taper sleeve 3 is conical, the large end of the tightening taper sleeve 3 is in contact with the end of the large cylindrical section 8, and the inner tapered surface 6 of the tightening nut 2 is tightened. On the outer tapered surface 11 of the taper sleeve 3; the outer tapered surface 11 of the tightened taper sleeve 3 is the same as the inner tapered surface 6 of the tightening nut 2, and the length A of the outer tapered surface 11 is greater than or equal to the inner tapered surface 6 length B. The tightening taper sleeve 3 is provided with two sets of contraction grooves 12 , and the contraction grooves 12 are evenly distributed along the axial direction of the outer tapered surface 11 .
安装时,参见图1,首先利用车床三爪卡盘夹紧夹具本体1上的小圆柱段7,然后将细长环形薄壁件4放入夹具本体1上的定位内孔10内,接着套入收紧锥套3,拼紧螺母2的内锥面6套在收紧锥套3的外锥面11上,拼紧螺母2的内螺纹5与夹具本体1的外螺纹9旋接,并轴向拧紧,此时便可对细长环形薄壁件4进行钻孔或镗削。加工完成后,旋松拼紧螺母2,取下收紧锥套3便可轻松取出细长环形薄壁件4,完成加工。 When installing, refer to Fig. 1, first use the lathe three-jaw chuck to clamp the small cylindrical section 7 on the fixture body 1, then put the elongated annular thin-walled part 4 into the positioning inner hole 10 on the fixture body 1, and then insert Insert the tightening taper sleeve 3, the inner cone surface 6 of the clamping nut 2 is set on the outer cone surface 11 of the tightening cone sleeve 3, the internal thread 5 of the clamping nut 2 is screwed with the external thread 9 of the clamp body 1, and Axial tightening, this moment just can carry out drilling or boring to slender annular thin-walled part 4. After the processing is completed, unscrew the splicing nut 2 and take off the tightening taper sleeve 3 to easily take out the slender annular thin-walled part 4 to complete the processing.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520657971.3U CN204868271U (en) | 2015-08-28 | 2015-08-28 | Lathe is with anchor clamps of long and thin annular thin wall spare of processing |
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| CN201520657971.3U CN204868271U (en) | 2015-08-28 | 2015-08-28 | Lathe is with anchor clamps of long and thin annular thin wall spare of processing |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106239755A (en) * | 2016-09-09 | 2016-12-21 | 中国地质大学(武汉) | A kind of gem location flexible jig |
| CN106393457A (en) * | 2016-09-09 | 2017-02-15 | 中国地质大学(武汉) | Splints bonding piece and face replacing tool and method |
| CN107225503A (en) * | 2017-06-21 | 2017-10-03 | 常州机电职业技术学院 | Clamp for grinding inner hole of thin-wall long sleeve |
| CN107234464A (en) * | 2017-07-31 | 2017-10-10 | 江南工业集团有限公司 | Shape locating and machining clamping device in a kind of thin_wall cylinder part is complicated |
| CN107414516A (en) * | 2017-07-14 | 2017-12-01 | 中原内配集团安徽有限责任公司 | A kind of cylinder sleeve finishes special fixture |
| CN109562498A (en) * | 2016-07-12 | 2019-04-02 | 住友电气工业株式会社 | Machining fixture and machine-tooled method |
| CN111922740A (en) * | 2020-07-06 | 2020-11-13 | 河北师范大学 | A lathe fixture with double eccentric thin-walled sleeves |
| CN112475950A (en) * | 2020-10-14 | 2021-03-12 | 沈阳透平机械股份有限公司 | Clamp for machining compressor sleeve |
| CN112647551A (en) * | 2020-12-03 | 2021-04-13 | 中联重科股份有限公司 | Pin shaft mounting structure, scarifier and bulldozer |
| CN119407455A (en) * | 2024-11-26 | 2025-02-11 | 海鹰企业集团有限责任公司 | A self-centering welding auxiliary device based on transducer oscillator |
-
2015
- 2015-08-28 CN CN201520657971.3U patent/CN204868271U/en not_active Expired - Lifetime
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109562498A (en) * | 2016-07-12 | 2019-04-02 | 住友电气工业株式会社 | Machining fixture and machine-tooled method |
| US10737361B2 (en) | 2016-07-12 | 2020-08-11 | Sumitomo Electric Industries, Ltd. | Machining jig and machining method |
| CN106239755A (en) * | 2016-09-09 | 2016-12-21 | 中国地质大学(武汉) | A kind of gem location flexible jig |
| CN106393457A (en) * | 2016-09-09 | 2017-02-15 | 中国地质大学(武汉) | Splints bonding piece and face replacing tool and method |
| CN107225503A (en) * | 2017-06-21 | 2017-10-03 | 常州机电职业技术学院 | Clamp for grinding inner hole of thin-wall long sleeve |
| CN107414516A (en) * | 2017-07-14 | 2017-12-01 | 中原内配集团安徽有限责任公司 | A kind of cylinder sleeve finishes special fixture |
| CN107234464A (en) * | 2017-07-31 | 2017-10-10 | 江南工业集团有限公司 | Shape locating and machining clamping device in a kind of thin_wall cylinder part is complicated |
| CN111922740A (en) * | 2020-07-06 | 2020-11-13 | 河北师范大学 | A lathe fixture with double eccentric thin-walled sleeves |
| CN112475950A (en) * | 2020-10-14 | 2021-03-12 | 沈阳透平机械股份有限公司 | Clamp for machining compressor sleeve |
| CN112647551A (en) * | 2020-12-03 | 2021-04-13 | 中联重科股份有限公司 | Pin shaft mounting structure, scarifier and bulldozer |
| CN119407455A (en) * | 2024-11-26 | 2025-02-11 | 海鹰企业集团有限责任公司 | A self-centering welding auxiliary device based on transducer oscillator |
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Granted publication date: 20151216 |