CN107225503A - Clamp for grinding inner hole of thin-wall long sleeve - Google Patents
Clamp for grinding inner hole of thin-wall long sleeve Download PDFInfo
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- CN107225503A CN107225503A CN201710475494.2A CN201710475494A CN107225503A CN 107225503 A CN107225503 A CN 107225503A CN 201710475494 A CN201710475494 A CN 201710475494A CN 107225503 A CN107225503 A CN 107225503A
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- 230000006835 compression Effects 0.000 claims abstract description 22
- 238000007906 compression Methods 0.000 claims abstract description 22
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 238000003754 machining Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
- Jigs For Machine Tools (AREA)
- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
Abstract
本发明公开了一种磨削薄壁长套内孔的夹具,它包括夹具体和压紧套,所述夹具体具有圆锥夹头,所述圆锥夹头开有用于夹持薄壁长套工件的内孔,所述圆锥夹头的外表面为外圆锥面,所述压紧套具有与上述外圆锥面相配合的内圆锥面,所述圆锥夹头铣成三瓣或四瓣,所述压紧套通过内外圆锥面的配合压在圆锥夹头上,以使夹具体的圆锥夹头收缩所夹持的薄壁长套工件。将薄壁长套工件夹在圆锥夹头上,并用压紧套使圆锥夹头压在薄壁长套工件上,使用本发明的夹具,工件装夹的夹紧力由圆锥夹头收缩夹紧工件,夹紧力是径向夹紧力,能够在满足磨削薄壁长套工件内孔的基础上,避免采用将薄壁长套工件安装在心轴上磨削外圆导致轴向变形过大的问题。
The invention discloses a fixture for grinding the inner hole of a thin-walled long sleeve. It includes a clamp body and a compression sleeve. the inner hole, the outer surface of the conical chuck is an outer conical surface, the compression sleeve has an inner conical surface that matches the outer conical surface, the conical chuck is milled into three or four lobes, the compression The tight sleeve is pressed on the conical chuck through the cooperation of the inner and outer conical surfaces, so that the conical chuck of the chuck body shrinks the thin-walled long sleeve workpiece clamped. Clamp the thin-walled long sleeve workpiece on the conical chuck, and use the compression sleeve to press the conical chuck on the thin-walled long sleeve workpiece. Using the fixture of the present invention, the clamping force of the workpiece clamping is contracted and clamped by the conical chuck For the workpiece, the clamping force is the radial clamping force, which can meet the requirements of grinding the inner hole of the thin-walled long-sleeved workpiece, and avoid excessive axial deformation caused by installing the thin-walled long-sleeved workpiece on the mandrel to grind the outer circle The problem.
Description
技术领域technical field
本发明涉及一种磨削薄壁长套内孔的夹具。The invention relates to a fixture for grinding the inner hole of a thin-walled long sleeve.
背景技术Background technique
常用的薄壁长套加工方法是先磨内孔,然后以内孔定位,将工件安装在心轴上磨削外圆。但由于有些薄壁长套件刚性差,尺寸精度、形状位置精度要求高,而实际加工时由于夹紧力不易准确控制,一旦轴向夹紧力过大,必将导致工件变形,特别是轴向变形,影响加工精度。要满足加工要求,提高磨床主轴和模具系统的刚度和回转精度固然是一个主要的方面,但对工件采用合理的装夹方式和正确的磨削规范,也是不可忽视的重要技术措施。The commonly used processing method for thin-walled long sleeves is to grind the inner hole first, and then position the inner hole, install the workpiece on the mandrel and grind the outer circle. However, due to the poor rigidity of some thin-walled long sets, the requirements for dimensional accuracy and shape position accuracy are high, and it is difficult to accurately control the clamping force during actual processing. Once the axial clamping force is too large, the workpiece will definitely be deformed, especially in the axial direction. Deformation affects machining accuracy. To meet the processing requirements, improving the stiffness and rotation accuracy of the grinding machine spindle and mold system is of course a major aspect, but adopting a reasonable clamping method and correct grinding specifications for the workpiece is also an important technical measure that cannot be ignored.
发明内容Contents of the invention
本发明所要解决的技术问题是:克服现有技术的不足,提供一种磨削薄壁长套内孔的夹具,以解决薄壁长套工件装夹轴向变形过大的问题。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a jig for grinding the inner hole of a thin-walled long sleeve to solve the problem of excessive axial deformation of a thin-walled long sleeve workpiece.
为了解决上述技术问题,本发明的技术方案是:一种磨削薄壁长套内孔的夹具,它包括夹具体和压紧套,所述夹具体具有圆锥夹头,所述圆锥夹头开有用于夹持薄壁长套工件的内孔,所述圆锥夹头的外表面为外圆锥面,所述压紧套具有与上述外圆锥面相配合的内圆锥面,所述圆锥夹头铣成三瓣或四瓣,所述压紧套通过内外圆锥面的配合压在圆锥夹头上,以使夹具体的圆锥夹头收缩所夹持的薄壁长套工件。In order to solve the above technical problems, the technical solution of the present invention is: a fixture for grinding the inner hole of a long thin-walled sleeve, which includes a clamp body and a compression sleeve, the clamp body has a conical chuck, and the conical chuck is opened There is an inner hole for clamping a thin-walled long sleeve workpiece. The outer surface of the conical chuck is an outer conical surface. The compression sleeve has an inner conical surface that matches the outer conical surface. The conical chuck is milled into Three or four petals, the compression sleeve is pressed on the conical chuck through the cooperation of the inner and outer conical surfaces, so that the conical chuck of the chuck body shrinks the thin-walled long sleeve workpiece clamped.
进一步,所述夹具体采用65Mn钢材料制成,并且夹具体的热处理硬度为45HRC。Further, the clamp body is made of 65Mn steel material, and the heat treatment hardness of the clamp body is 45HRC.
进一步,所述压紧套与夹具体相配合的内外圆锥面的锥度采用1:10或1:16。Further, the taper of the inner and outer conical surfaces of the compression sleeve and the clamp body is 1:10 or 1:16.
采用了上述技术方案后,本发明的夹具体的圆锥夹头用于夹持薄壁长套工件,将薄壁长套工件夹在圆锥夹头上,并用压紧套使圆锥夹头压在薄壁长套工件上,然后将夹具体的连接端装夹在磨床上进行磨削,使用本发明的夹具,工件装夹的夹紧力由圆锥夹头收缩夹紧工件,夹紧力是径向夹紧力,能够在满足磨削薄壁长套工件内孔的基础上,避免采用将薄壁长套工件安装在心轴上磨削外圆导致轴向变形过大的问题,还避免了薄壁长套工件内孔与心轴间隙产生的定位误差;本发明在使用时,薄壁长套工件外圆与圆锥夹头的内孔为间隙配合,配合间隙不宜过紧或过松,以间隙0.02~0.03mm为宜,使用时,压紧套的拧紧力不要过大,夹紧后以用手取不出工件为准;本发明特别适合应用于壁厚不超过3mm的高精度、低表面粗糙度的薄壁长套内孔的加工。After adopting the above technical scheme, the conical collet of the clamping body of the present invention is used to clamp the thin-walled long-sleeved workpiece, clamp the thin-walled long-sleeved workpiece on the conical collet, and use the compression sleeve to press the conical collet on the thin-walled long-sleeved workpiece. Put the workpiece on the long wall, and then clamp the connecting end of the clamp body on the grinding machine for grinding. Using the clamp of the present invention, the clamping force of the workpiece clamping is contracted by the conical chuck to clamp the workpiece, and the clamping force is radial The clamping force can meet the requirements of grinding the inner hole of the thin-walled long-sleeved workpiece, avoiding the problem of excessive axial deformation caused by installing the thin-walled long-sleeved workpiece on the mandrel to grind the outer circle, and avoiding the problem of thin-walled long-sleeved workpieces. The positioning error caused by the gap between the inner hole of the long sleeve workpiece and the mandrel; when the present invention is used, the outer circle of the thin-walled long sleeve workpiece and the inner hole of the conical chuck are clearance fit, and the fit clearance should not be too tight or too loose. ~0.03mm is appropriate. When using, the tightening force of the compression sleeve should not be too large. After clamping, the workpiece cannot be taken out by hand. The processing of the inner hole of the thin-walled long sleeve.
附图说明Description of drawings
图1为本发明磨削薄壁长套内孔的夹具的主视剖视图;Fig. 1 is the front sectional view of the clamp of the present invention for grinding the inner hole of thin-walled long sleeve;
图中,1、夹具体,2、压紧套,3、薄壁长套工件,4、圆锥夹头。In the figure, 1. clamp body, 2. compression sleeve, 3. thin-walled long sleeve workpiece, 4. conical chuck.
具体实施方式detailed description
为了使本发明的内容更容易被清楚地理解,下面根据具体实施例并结合附图,对本发明作进一步详细的说明。In order to make the content of the present invention more clearly understood, the present invention will be further described in detail below based on specific embodiments and in conjunction with the accompanying drawings.
如图1所示,一种磨削薄壁长套内孔的夹具,它包括夹具体1和压紧套2,所述夹具体1具有圆锥夹头4,所述圆锥夹头4开有用于夹持薄壁长套工件的内孔,所述圆锥夹头4的外表面为外圆锥面,所述压紧套2具有与上述外圆锥面相配合的内圆锥面,所述圆锥夹头4铣成三瓣或四瓣,夹具体的圆锥夹头4实质上起到弹簧夹头的作用,所述压紧套2通过内外圆锥面的配合压在圆锥夹头4上,以使夹具体1的圆锥夹头4收缩所夹持的薄壁长套工件3,这样就解决了轴向变形过大的问题。As shown in Figure 1, a fixture for grinding the inner hole of a thin-walled long sleeve, it includes a clamp body 1 and a compression sleeve 2, the clamp body 1 has a conical chuck 4, and the conical chuck 4 is opened for The inner hole of the thin-walled long sleeve workpiece is clamped. The outer surface of the conical chuck 4 is an outer conical surface. The compression sleeve 2 has an inner conical surface that matches the outer conical surface. The conical chuck 4 is milled into three or four petals, and the conical collet 4 of the clamping body essentially acts as a collet, and the compression sleeve 2 is pressed on the conical collet 4 through the cooperation of the inner and outer conical surfaces, so that the The thin-walled long sleeve workpiece 3 clamped by the conical chuck 4 shrinks, thus solving the problem of excessive axial deformation.
优选地,所述夹具体1采用65Mn钢材料制成,并且夹具体1的热处理硬度为45HRC。Preferably, the clamp body 1 is made of 65Mn steel material, and the heat treatment hardness of the clamp body 1 is 45HRC.
优选地,如图1所示,所述压紧套2与夹具体1相配合的内外圆锥面的锥度采用1:10,也可以采用1:16。Preferably, as shown in FIG. 1 , the taper of the inner and outer conical surfaces of the compression sleeve 2 and the clamp body 1 is 1:10, or 1:16.
加工方法是:先在无心磨床上将薄壁长套工件3的外圆磨到与圆锥夹头的内孔相匹配的尺寸,然后以外圆定位,将薄壁长套工件3夹在圆锥夹头4上,压紧套2压在圆锥夹头4上,再将夹具体1装夹到磨床上进行磨削内孔和端面,达到规定的各项技术要求。The processing method is: first grind the outer circle of the thin-walled long-sleeved workpiece 3 on a centerless grinding machine to the size matching the inner hole of the conical chuck, then position the outer circle, and clamp the thin-walled long-sleeved workpiece 3 on the conical chuck 4, the compression sleeve 2 is pressed on the conical chuck 4, and then the chuck body 1 is clamped on the grinding machine to grind the inner hole and the end face to meet the specified technical requirements.
采用本发明的结构就能够避免薄壁长套工件安装在心轴上磨削外圆时,轴向变形过大的问题,还避免了薄壁长套工件内孔与心轴间隙产生的定位误差。The structure of the invention can avoid the problem of excessive axial deformation when the thin-walled long-sleeved workpiece is installed on the mandrel for grinding the outer circle, and also avoids the positioning error caused by the gap between the inner hole of the thin-walled long-sleeved workpiece and the mandrel.
薄壁长套工件3采用无心磨床磨外圆,不仅可以保征外圆尺寸的一致性,质量稳定,而且能提高生产效率。Thin-walled long sleeve workpiece 3 uses a centerless grinder to grind the outer circle, which can not only ensure the consistency of the outer circle size, stable quality, but also improve production efficiency.
本发明的夹具体1的圆锥夹头4用于夹持薄壁长套工件3,将薄壁长套工件3夹在圆锥夹头4上,并用压紧套2使圆锥夹头4压在薄壁长套工件3上,然后将夹具体1的连接端装夹在磨床上进行磨削,使用本发明的夹具,工件装夹的夹紧力由圆锥夹头4收缩夹紧工件,夹紧力是径向夹紧力,能够在满足磨削薄壁长套工件内孔的基础上,避免采用将薄壁长套工件3安装在心轴上磨削外圆导致轴向变形过大的问题,还避免了薄壁长套工件内孔与心轴间隙产生的定位误差;本发明在使用时,薄壁长套工件外圆与圆锥夹头的内孔为间隙配合,配合间隙不宜过紧或过松,以间隙0.02~0.03mm为宜,使用时,压紧套的拧紧力不要过大,夹紧后以用手取不出工件为准;本发明特别适合应用于壁厚不超过3mm的高精度、低表面粗糙度的薄壁长套内孔的加工。The conical collet 4 of the clamping body 1 of the present invention is used to clamp the thin-walled long sleeve workpiece 3, and the thin-walled long sleeve workpiece 3 is clamped on the conical collet 4, and the conical collet 4 is pressed on the thin-walled long sleeve workpiece 4 with the compression sleeve 2 Wall length cover workpiece 3, then clamp the connecting end of the clamp body 1 on the grinding machine for grinding, use the clamp of the present invention, the clamping force of the workpiece clamping is contracted and clamped by the conical chuck 4, and the clamping force It is the radial clamping force, which can avoid the problem of excessive axial deformation caused by installing the thin-walled long-sleeved workpiece 3 on the mandrel to grind the outer circle on the basis of satisfying the grinding of the inner hole of the thin-walled long-sleeved workpiece. The positioning error caused by the gap between the inner hole of the thin-walled long-sleeved workpiece and the mandrel is avoided; when the present invention is used, the outer circle of the thin-walled long-sleeved workpiece and the inner hole of the conical chuck are clearance fit, and the fit gap should not be too tight or too loose , the appropriate gap is 0.02-0.03mm. When in use, the tightening force of the compression sleeve should not be too large. After clamping, the workpiece cannot be taken out by hand; the invention is especially suitable for high-precision, Machining of thin-walled long sleeve inner holes with low surface roughness.
以上所述的具体实施例,对本发明解决的技术问题、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本发明的具体实施例而已,并不用于限制本发明,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The specific embodiments described above have further described the technical problems, technical solutions and beneficial effects solved by the present invention in detail. It should be understood that the above descriptions are only specific embodiments of the present invention and are not intended to limit the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710475494.2A CN107225503A (en) | 2017-06-21 | 2017-06-21 | Clamp for grinding inner hole of thin-wall long sleeve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710475494.2A CN107225503A (en) | 2017-06-21 | 2017-06-21 | Clamp for grinding inner hole of thin-wall long sleeve |
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| Publication Number | Publication Date |
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| CN107225503A true CN107225503A (en) | 2017-10-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710475494.2A Pending CN107225503A (en) | 2017-06-21 | 2017-06-21 | Clamp for grinding inner hole of thin-wall long sleeve |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111421466A (en) * | 2020-05-21 | 2020-07-17 | 江苏红业生智能科技有限公司 | Honing clamping device of thin-wall type workpiece |
| CN112658563A (en) * | 2020-12-03 | 2021-04-16 | 耐世特凌云驱动系统(涿州)有限公司 | Clamp for friction welding |
| CN115722899A (en) * | 2022-12-22 | 2023-03-03 | 贵州航天精工制造有限公司 | Spinning assembly forming device for oil injection nozzle and its use method |
| CN116460327A (en) * | 2023-05-16 | 2023-07-21 | 抚顺煤矿电机制造有限责任公司 | A thin-walled shaft sleeve processing auxiliary mold |
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| GB1172963A (en) * | 1968-01-26 | 1969-12-03 | George Clancey | Improvements in Multi-Spindle Automatic Machines |
| CN103056392A (en) * | 2012-10-17 | 2013-04-24 | 南京梅山冶金发展有限公司 | Clamping and machining method for large thin-wall taper sleeves |
| CN204868271U (en) * | 2015-08-28 | 2015-12-16 | 贵州群建精密机械有限公司 | Lathe is with anchor clamps of long and thin annular thin wall spare of processing |
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2017
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| CN103056392A (en) * | 2012-10-17 | 2013-04-24 | 南京梅山冶金发展有限公司 | Clamping and machining method for large thin-wall taper sleeves |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111421466A (en) * | 2020-05-21 | 2020-07-17 | 江苏红业生智能科技有限公司 | Honing clamping device of thin-wall type workpiece |
| CN112658563A (en) * | 2020-12-03 | 2021-04-16 | 耐世特凌云驱动系统(涿州)有限公司 | Clamp for friction welding |
| CN115722899A (en) * | 2022-12-22 | 2023-03-03 | 贵州航天精工制造有限公司 | Spinning assembly forming device for oil injection nozzle and its use method |
| CN116460327A (en) * | 2023-05-16 | 2023-07-21 | 抚顺煤矿电机制造有限责任公司 | A thin-walled shaft sleeve processing auxiliary mold |
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Application publication date: 20171003 |
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