CN204865829U - Cinnamic acid accuse temperature condensation reaction cauldron - Google Patents
Cinnamic acid accuse temperature condensation reaction cauldron Download PDFInfo
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Abstract
本实用新型涉及一种肉桂醛控温缩合反应釜,包括釜体,釜体顶部设有进料口和密封阀,釜体内部设有进口和出口伸到釜体外的盘式换热器;釜体内部设有搅拌装置,搅拌装置包括穿过盘式换热器中轴线的搅拌轴和设置在搅拌轴上的三个搅拌桨,其中第一搅拌桨位于盘式换热器的上方,第二搅拌桨位于第一搅拌桨的下方且穿过盘式换热器的中轴线,第三搅拌桨位于盘式换热器的下方,釜体内设置有一端穿过釜体顶部,另一端连接气液分布器的给料管道,气液分布器穿过盘式换热器的中轴线并与所述第二搅拌桨平行布置;釜体底部设置有出料口。本实用新型装置具有反应物迅速混合均匀,物料加热均匀可控,釜体内压力和温度实时监控调节,精确控制反应过程的优点。
The utility model relates to a cinnamaldehyde temperature-controlled condensation reaction kettle, which comprises a kettle body, a feed inlet and a sealing valve are arranged on the top of the kettle body, and a disc heat exchanger with an inlet and an outlet extending to the outside of the kettle body is arranged inside the kettle body; There is a stirring device inside the body, and the stirring device includes a stirring shaft passing through the central axis of the disc heat exchanger and three stirring paddles arranged on the stirring shaft, wherein the first stirring paddle is located above the disc heat exchanger, and the second The stirring paddle is located below the first stirring paddle and passes through the central axis of the disc heat exchanger, and the third stirring paddle is located below the disc heat exchanger. One end of the kettle body passes through the top of the kettle body, and the other end is connected to the gas-liquid The feed pipe of the distributor, the gas-liquid distributor passes through the central axis of the disc heat exchanger and is arranged parallel to the second stirring paddle; the bottom of the kettle body is provided with a discharge port. The device of the utility model has the advantages of rapid and uniform mixing of reactants, uniform and controllable heating of materials, real-time monitoring and adjustment of pressure and temperature in the kettle body, and precise control of the reaction process.
Description
技术领域technical field
本实用新型涉及一种化工设备,具体涉及一种肉桂醛控温缩合反应釜。The utility model relates to chemical equipment, in particular to a cinnamaldehyde temperature-controlled condensation reaction kettle.
背景技术Background technique
反应釜是广泛应用于化工、医药、食品等多个重要领域的反应容器,常用来生产各种化学产品。在反应釜作业过程中,常常需要加入多种原料后在一定的温度范围下进行反应,获得产品,但是由于化学反应复杂,各原料组分自身可能产生缩合或聚合反应,或在高温下氧化变质等因素对工艺控制十分不利。特别是在肉桂醛生产过程中,苯甲醛和乙醛需要在碱水环境中在一定温度下进行缩合反应,但是在分别加入原料后,常常会分别发生缩合反应,增加了原料用量,降低收率,同时在反应过程中加热不均匀,温度难以自由控制也是肉桂醛生产工艺中较难掌握的方面。Reactor is a reaction vessel widely used in many important fields such as chemical industry, medicine, food, etc., and is often used to produce various chemical products. In the process of reactor operation, it is often necessary to add a variety of raw materials and react in a certain temperature range to obtain products. However, due to the complexity of chemical reactions, the components of each raw material may undergo condensation or polymerization reactions, or oxidize and deteriorate at high temperatures. And other factors are very unfavorable to process control. Especially in the production process of cinnamaldehyde, benzaldehyde and acetaldehyde need to undergo condensation reaction at a certain temperature in an alkaline water environment, but after adding raw materials respectively, condensation reactions often occur respectively, which increases the amount of raw materials and reduces the yield , At the same time, inhomogeneous heating during the reaction process, and the difficulty of free temperature control are also aspects that are difficult to grasp in the cinnamaldehyde production process.
实用新型内容Utility model content
本实用新型的目的是为了克服现有技术中存在的上述缺陷,提供一种肉桂醛控温缩合反应釜。The purpose of the utility model is to provide a cinnamaldehyde temperature-controlled condensation reaction kettle in order to overcome the above-mentioned defects in the prior art.
本实用新型提出的一种肉桂醛控温缩合反应釜,包括釜体,所述釜体顶部两侧分别设置有进料口和密封阀,所述釜体内部设置有盘式换热器,所述盘式换热器的进口和出口穿过釜壁伸出到釜体外;所述釜体顶部设置有电机,电机的输出轴延伸至釜体内部连接有搅拌装置,所述搅拌装置包括穿过盘式换热器中轴线的搅拌轴和设置在搅拌轴上的三个搅拌桨,其中第一搅拌桨位于盘式换热器的上方,第二搅拌桨位于第一搅拌桨的下方且穿过盘式换热器的中轴线,所述第二搅拌桨为竖直的长方形叶片,所述长方形叶片的长度大于盘式换热器的高度,第三搅拌桨位于盘式换热器的下方;所述釜体内设置有给料管道,所述给料管道一端穿过釜体顶部设置的密封阀伸出釜体,所述给料管道另一端连接有气液分布器,所述气液分布器穿过所述盘式换热器的中轴线并与所述第二搅拌桨平行布置;所述釜体底部设置有出料口。A cinnamaldehyde temperature-controlled condensation reaction kettle proposed by the utility model comprises a kettle body, and a feed inlet and a sealing valve are respectively arranged on both sides of the top of the kettle body, and a disc heat exchanger is arranged inside the kettle body, so that The inlet and outlet of the disc heat exchanger extend out of the kettle body through the kettle wall; a motor is arranged on the top of the kettle body, and the output shaft of the motor extends to the inside of the kettle body to connect with a stirring device, and the stirring device includes a through The stirring shaft of the central axis of the disc heat exchanger and the three stirring paddles arranged on the stirring shaft, wherein the first stirring paddle is located above the disc heat exchanger, and the second stirring paddle is located below the first stirring paddle and passes through The central axis of the disc heat exchanger, the second stirring paddle is a vertical rectangular blade, the length of the rectangular blade is greater than the height of the disc heat exchanger, and the third stirring paddle is located below the disc heat exchanger; A feeding pipeline is arranged in the kettle body, and one end of the feeding pipeline extends out of the kettle body through a sealing valve provided on the top of the kettle body, and the other end of the feeding pipeline is connected with a gas-liquid distributor, and the gas-liquid distributor It passes through the central axis of the disc heat exchanger and is arranged in parallel with the second stirring paddle; the bottom of the kettle body is provided with a discharge port.
上述技术方案中,所述第一搅拌桨和第三搅拌桨的直径大于盘式换热器的圆盘直径。In the above technical solution, the diameters of the first stirring paddle and the third stirring paddle are larger than the disc diameter of the disc heat exchanger.
上述技术方案中,所述气液分布器为竖直放置的中空板,所述中空板上均匀开有若干个通孔。In the above technical solution, the gas-liquid distributor is a vertically placed hollow plate, and several through holes are evenly opened on the hollow plate.
上述技术方案中,所述釜体内设置有温度感应器和气压计,所述温度感应器与所述盘式换热器平行布置,所述气压计设置在釜体顶部,所述温度感应器和气压计分别与设置在釜体外壁的显示装置连接。In the above technical solution, a temperature sensor and a barometer are arranged in the kettle body, the temperature sensor is arranged in parallel with the plate heat exchanger, the barometer is arranged on the top of the kettle body, the temperature sensor and the The barometers are respectively connected with the display devices arranged on the outer wall of the kettle.
上述技术方案中,所述给料管道伸出釜体的一端连接有流量计,所述流量计和密封阀之间的给料管道上还设置有电磁阀。In the above technical solution, a flow meter is connected to the end of the feeding pipeline protruding from the kettle body, and a solenoid valve is also arranged on the feeding pipeline between the flow meter and the sealing valve.
本实用新型提供的肉桂醛控温缩合反应釜,通过在釜体内设置有盘式换热器,以及伸入到盘式换热器中心轴线处的分布器给料,能使反应物料迅速充分的混匀,同时设置在盘式换热器上方的第一搅拌桨、穿过盘式换热器轴线的第二搅拌桨和盘式换热器下方的第三搅拌桨能将分布器给入的物料和釜体中原有的物料充分混匀,并均匀搅拌到盘式换热器周围,保证在物料充分混匀和加热的同时又不会由于流动不畅而过热,产生不必要的缩合或聚合反应;第一搅拌桨和第三搅拌桨的直径大于盘式换热器的圆盘直径,与设置在盘式换热器中轴线的第二搅拌桨配合,能使物料在第一搅拌器和第三搅拌器之间的盘式换热器附近循环流动,充分受热;同时在釜体顶部和盘式换热器平行布置的气压计和温度感应器,能实时监控釜体内压力和温度,通过釜体外壁上的显示装置显示,方便调节盘式换热器中热源和调控釜体内压力;通过电磁阀和流量计可精确控制反应物料的加入,控制反应进行过程。The temperature-controlled condensation reaction kettle of cinnamaldehyde provided by the utility model can make the reaction materials rapidly and fully through the arrangement of a disc heat exchanger in the kettle body and the feed of the distributor extending into the central axis of the disc heat exchanger. Mix well, and at the same time, the first stirring paddle set above the plate heat exchanger, the second stirring paddle passing through the axis of the plate heat exchanger and the third stirring paddle below the plate heat exchanger can feed the The material and the original material in the kettle body are fully mixed, and evenly stirred around the disc heat exchanger to ensure that the material is fully mixed and heated without overheating due to poor flow, resulting in unnecessary condensation or polymerization Reaction; the diameters of the first stirring paddle and the third stirring paddle are greater than the disc diameter of the disc heat exchanger, and cooperate with the second stirring paddle arranged on the central axis of the disc heat exchanger to make the material flow between the first stirrer and the third stirring paddle. The circulating flow near the disc heat exchanger between the third agitators is fully heated; at the same time, the barometer and temperature sensor arranged in parallel on the top of the kettle body and the disc heat exchanger can monitor the pressure and temperature in the kettle body in real time. The display device on the outer wall of the kettle is convenient for adjusting the heat source in the disc heat exchanger and regulating the pressure inside the kettle; the addition of the reaction materials can be precisely controlled through the solenoid valve and the flow meter, and the process of the reaction can be controlled.
综上所述,本发明中肉桂醛控温缩合反应釜具有反应物迅速混合均匀,物料加热均匀可控,釜体内反应压力和温度实时监控调节的优点。To sum up, the cinnamaldehyde temperature-controlled condensation reaction kettle of the present invention has the advantages of rapid and uniform mixing of reactants, uniform and controllable heating of materials, and real-time monitoring and adjustment of reaction pressure and temperature in the kettle.
附图说明Description of drawings
图1为本实用新型中的肉桂醛控温缩合反应釜结构示意图。Fig. 1 is the structural representation of the cinnamaldehyde temperature-controlled condensation reactor in the utility model.
图中:1-釜体;2-盘式换热器;3-进口;In the figure: 1-kettle body; 2-disk heat exchanger; 3-inlet;
4-出口;5-电机;6-搅拌轴;4-exit; 5-motor; 6-stirring shaft;
7-第一搅拌桨;8-第二搅拌桨;9-第三搅拌桨;7-the first stirring paddle; 8-the second stirring paddle; 9-the third stirring paddle;
10-给料管道;11-进料口;12-密封阀;10-feeding pipeline; 11-feed inlet; 12-sealing valve;
13-气液分布器;14-出料口;15-通孔;13-gas-liquid distributor; 14-outlet; 15-through hole;
16-温度感应器;17-气压计;18-显示装置;16-temperature sensor; 17-barometer; 18-display device;
19-电磁阀;20-流量计。19-solenoid valve; 20-flow meter.
具体实施方式Detailed ways
以下结合附图和具体实施例对本实用新型作进一步的详细描述。Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail.
如图1所示,本实用新型中提出的一种肉桂醛控温缩合反应釜,包括釜体1,釜体1顶部两侧分别设置有进料口11和密封阀12,釜体1内部设置有盘式换热器2,盘式换热器2的进口3和出口4穿过釜壁伸出到釜体1外;釜体1顶部设置有电机5,电机5的输出轴延伸至釜体1内部连接有搅拌装置,搅拌装置包括穿过盘式换热器2中轴线的搅拌轴6和设置在搅拌轴6上的三个搅拌桨,其中第一搅拌桨7位于盘式换热器2的上方,第二搅拌桨8位于第一搅拌桨的下方且穿过盘式换热器2的中轴线,第二搅拌桨8为竖直的长方形叶片,长方形叶片的长度大于盘式换热器2的高度,第三搅拌桨9位于盘式换热器2的下方;釜体1内设置有给料管道10,给料管道10一端穿过釜体1顶部设置的密封阀12伸出釜体,给料管道10另一端连接有气液分布器13,气液分布器13穿过盘式换热器2的中轴线并与第二搅拌桨8平行布置;釜体1底部设置有出料口14;第一搅拌桨7和第三搅拌桨9的直径大于盘式换热器2的直径;气液分布器13为竖直放置的中空板,中空板上均匀开有若干个通孔15;釜体1内设置有温度感应器16和气压计17,温度感应器16与盘式换热器2平行布置,气压计17设置在釜体1顶部,温度感应器16和气压计17分别与设置在釜体1外壁的显示装置18连接。给料管道10伸出釜体1的一端连接有流量计20,流量计20和密封阀12之间的给料管道10上还设置有电磁阀19。As shown in Figure 1, a kind of cinnamaldehyde temperature-controlled condensation reaction kettle proposed in the utility model comprises a kettle body 1, and both sides of the top of the kettle body 1 are respectively provided with a feed port 11 and a sealing valve 12, and the interior of the kettle body 1 is provided with There is a disc heat exchanger 2, the inlet 3 and outlet 4 of the disc heat exchanger 2 extend out of the kettle body 1 through the wall of the kettle; the top of the kettle body 1 is provided with a motor 5, and the output shaft of the motor 5 extends to the kettle body 1 is internally connected with a stirring device, the stirring device includes a stirring shaft 6 passing through the central axis of the disc heat exchanger 2 and three stirring paddles arranged on the stirring shaft 6, wherein the first stirring paddle 7 is located on the disc heat exchanger 2 Above, the second stirring paddle 8 is located below the first stirring paddle and passes through the central axis of the disc heat exchanger 2, the second stirring paddle 8 is a vertical rectangular blade, and the length of the rectangular blade is greater than that of the disc heat exchanger 2 height, the third stirring paddle 9 is located below the disc heat exchanger 2; the kettle body 1 is provided with a feeding pipeline 10, and one end of the feeding pipeline 10 extends out of the kettle body through the sealing valve 12 provided on the top of the kettle body 1 , the other end of the feeding pipeline 10 is connected with a gas-liquid distributor 13, the gas-liquid distributor 13 passes through the central axis of the disc heat exchanger 2 and is arranged parallel to the second stirring paddle 8; the bottom of the kettle body 1 is provided with a discharge port 14. The diameters of the first stirring paddle 7 and the third stirring paddle 9 are larger than the diameter of the disc heat exchanger 2; the gas-liquid distributor 13 is a hollow plate placed vertically, and several through holes 15 are evenly opened on the hollow plate; The kettle body 1 is provided with a temperature sensor 16 and a barometer 17, the temperature sensor 16 is arranged in parallel with the disc heat exchanger 2, the barometer 17 is arranged on the top of the kettle body 1, the temperature sensor 16 and the barometer 17 are respectively connected with the set The display device 18 on the outer wall of the still body 1 is connected. A flow meter 20 is connected to the end of the feeding pipeline 10 protruding from the kettle body 1 , and a solenoid valve 19 is also arranged on the feeding pipeline 10 between the flow meter 20 and the sealing valve 12 .
本实用新型中肉桂醛控温缩合反应釜工作流程如下:先将苯甲醛、液碱和水通过进料口11通入釜体1,开启电机5,打开搅拌装置,同时向盘式换热器2进口通入特定温度的热源对物料进行加热,通过与温度感应器16和气压计17连接显示装置18实时监控釜体内温度和气压,达到预定温度后,加开电磁阀19,通入乙醛蒸汽或液体,通过气液分布器13进入盘式换热器2周围,并通过第一搅拌桨7、第二搅拌桨8和第三搅拌桨9搅拌作用与周围的苯甲醛迅速混匀后反应,当流量计20显示流量达到乙醛用量后,关闭电磁阀19,等待反应完毕后开启出料口14,使反应产物进入精馏工艺,在反应过程中可随时关闭和开启电磁阀19,控制反应进行程度,精确控制反应过程,如温度较高或较低时,可关闭电磁阀19停止通入乙醛,待温度恢复后在开启电磁阀19继续反应。In the utility model, the working process of the cinnamaldehyde temperature-controlled condensation reaction kettle is as follows: first, benzaldehyde, liquid alkali and water are passed into the kettle body 1 through the feed port 11, the motor 5 is turned on, the stirring device is turned on, and the heat exchanger is fed to the disc heat exchanger at the same time. 2. A heat source with a specific temperature is introduced into the inlet to heat the material, and the temperature and air pressure in the kettle are monitored in real time by connecting the display device 18 with the temperature sensor 16 and the barometer 17. When the predetermined temperature is reached, the solenoid valve 19 is added and acetaldehyde is introduced. Steam or liquid enters around the disc heat exchanger 2 through the gas-liquid distributor 13, and reacts after being stirred by the first stirring paddle 7, the second stirring paddle 8 and the third stirring paddle 9 and the surrounding benzaldehyde , when the flow meter 20 shows that the flow rate reaches the amount of acetaldehyde, close the solenoid valve 19, and open the discharge port 14 after waiting for the reaction to be completed, so that the reaction product enters the rectification process. During the reaction process, the solenoid valve 19 can be closed and opened at any time to control The degree of reaction is carried out, and the reaction process is precisely controlled. As the temperature is higher or lower, the solenoid valve 19 can be closed to stop feeding acetaldehyde, and the solenoid valve 19 can be opened to continue the reaction after the temperature recovers.
本说明书中未作详细描述的内容属于本领域专业技术人员公知的现有技术。The content not described in detail in this specification belongs to the prior art known to those skilled in the art.
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| CN201520631306.7U CN204865829U (en) | 2015-08-20 | 2015-08-20 | Cinnamic acid accuse temperature condensation reaction cauldron |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110193332A (en) * | 2019-06-18 | 2019-09-03 | 南通金通储能动力新材料有限公司 | A kind of big volume ternary anode material precursor reaction kettle |
| CN112850615A (en) * | 2021-02-22 | 2021-05-28 | 沙宁 | Liquid quantitative filling device and method |
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2015
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110193332A (en) * | 2019-06-18 | 2019-09-03 | 南通金通储能动力新材料有限公司 | A kind of big volume ternary anode material precursor reaction kettle |
| CN110193332B (en) * | 2019-06-18 | 2024-05-10 | 南通金通储能动力新材料有限公司 | Large-volume ternary anode material precursor reaction kettle |
| CN112850615A (en) * | 2021-02-22 | 2021-05-28 | 沙宁 | Liquid quantitative filling device and method |
| CN112850615B (en) * | 2021-02-22 | 2023-03-10 | 沙宁 | Liquid quantitative filling device and method |
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