CN204849340U - High temperature meshbelt continuous type dyeing machine - Google Patents

High temperature meshbelt continuous type dyeing machine Download PDF

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Publication number
CN204849340U
CN204849340U CN201520386901.9U CN201520386901U CN204849340U CN 204849340 U CN204849340 U CN 204849340U CN 201520386901 U CN201520386901 U CN 201520386901U CN 204849340 U CN204849340 U CN 204849340U
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roll
dyeing machine
air
high temperature
tank
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李大明
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Dongguan Kin Wah Machinery Co Ltd
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Dongguan Kin Wah Machinery Co Ltd
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D06B3/12Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics in zig-zag manner over series of guiding means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product
    • Y02P70/62Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

The utility model relates to a dyeing technical field discloses a high temperature meshbelt continuous type dyeing machine, and this dyeing machine has following advantage: one, this dyeing machine takes whole processes of receiving the area to from putting, and the conveying of meshbelt is carried out to the mode that has all adopted the roller, can be simultaneously to the operation of dyeing of a plurality of meshbelts, it is efficient to dye, two, because this dyeing machine still is provided with the recovery unit to heat energy, and the hot -air after will using is retrieved, the heat energy of recovery heats water to be used for him, three, since its heat energy retrieve, so the loss of the energy that can significantly reduce realizes purpose energy -conserving and reduction in production cost, four, this dyeing machine adopts distributed architecture, has improved the operational reliability of equipment, and the maintenance is simpler with the maintenance moreover.

Description

A kind of high temperature ribbon continuous dyeing machine
Technical field
The utility model relates to bleaching equipment technical field, particularly relates to a kind of high temperature ribbon continuous dyeing machine.
Background technology
Through knitting textiles (as cloth, ribbon etc.), in order to improve comfortableness or its properties of materials of use, often needing to carry out some operations by equipment for dyeing and finishing and dyeing; But cloth and the dyeing of ribbon all exist larger different in operation and equipment.
Prior art discloses a kind of ribbon dyeing installation, comprise the dyeing apparatus, drying unit and the material collecting device that set gradually, differential drawing device is set between drying unit and material collecting device, this differential drawing device comprises first differential group and second differential group that is connected with first differential group by ribbon of arranging subsequently, and the roller group rotating speed of second differential group is different from the roller group rotating speed of first differential group, drying unit has the drying baker of multiple employing gas heating, multiple drying baker is horizontal, drying baker comprises oven dry casing, is furnished with the steam stove combustion chamber of blower fan, heat case, steam stove combustion chamber is arranged on the external side of drying baker, heat case be arranged on the interior lower end of oven dry casing and communicate with steam stove combustion chamber, heat upper box part and thermal source band is set, dry box house and be provided with many live-rollers with transmission ribbon, obviously, above-mentioned dyeing installation can dye to a large amount of ribbons, but in dyeing, need to utilize drying unit to carry out fixation to it, heated baking etc., and in wash water operation wherein, also need to use hot water, like this, both needed the heating of oven dry fixation when dyeing, need again to heat wash water bucket, and in fixation roasting procedure, when constantly inputting hot blast, a large amount of hot-airs can run off in air, like this, obviously the object of environmental protection and energy saving is unfavorable for, thus cause the high of production cost, in view of this, be necessary to improve prior art.
Summary of the invention
The purpose of this utility model is for the deficiencies in the prior art, provides a kind of high temperature ribbon continuous dyeing machine, and it is high, energy-conservation and reduce the advantage of production cost that this dyeing machine has production efficiency.
For achieving the above object, a kind of high temperature ribbon continuous dyeing machine of the present utility model, comprise and put tape holder, described tape holder of putting is provided with release band roll and puts translator for what drive described release band roll, the described output putting tape holder is provided with staining bath, the coating roll for transmitting ribbon is provided with in described staining bath, the output of described staining bath arranges tension-adjusting gear, the output of described tension-adjusting gear is provided with fixation case, the output of described fixation case is provided with color fixing box, the output of described color fixing box is provided with water tank, the output of described water tank is provided with drying baker, the output of described drying baker is provided with belt tightening mechanism.
Further, described fixation case comprises heating compartment, being provided with several for carrying the transfer roller of ribbon, being also provided with heating tube in described heating compartment in described heating compartment.
Further, described color fixing box comprises baking oven body, and the intrinsic top of described baking oven, bottom are provided with several roll shafts, and the inside also comprised to described baking oven body provides the hot air apparatus of hot blast.
Further instruction, described hot air apparatus comprises main air duct, the outlet air end of described main air duct is at least connected with first point of air channel and second point of air channel, and the air intake of described main air duct is connected with wind pushing mechanism, and the air outlet in described first point of air channel and second point of air channel extends to the inner side of baking oven body.
Further instruction, described wind pushing mechanism comprises the first blower fan, the first motor and the holder for fixing the first motor, and described first motor is by belt drives first blower fan.
Further instruction, described wind pushing mechanism is connected with the first heating arrangements, and described first heating arrangements comprises heating clamber and heat-generating pipe, is disposed with some heat conduction fins in described heating clamber, and described heat-generating pipe is successively through some heat conduction fins.
And conduct preferably, described heating clamber is connected with and the air-return duct be communicated with inside described baking oven body.
Further instruction, described retracting device comprises recovery body, described recovery body is respectively arranged with heat exchange tank and reclaims tank, described heat exchange tank is provided with heat-exchange tube, the outlet air end of described heat-exchange tube communicates with recovery tank, also comprises the air draft mechanism for extracting the air reclaimed in tank.
Further instruction, described air draft mechanism comprises the second blower fan and for driving the exhausting motor of the second blower fan, described second blower fan is connected with exhaust column, and described exhaust column is communicated with recovery tank.
Further instruction, the input of described heat-exchange tube is connected with several guide ducts, and described heat exchange tank is respectively arranged with water intaking valve and draining valve.
Further instruction, the output of described heat-exchange tube is provided with flow-stopping plate, and described recovery tank is provided with overflow valve, and the top of described recovery tank is also provided with the water injection valve for forming cascade to flow-stopping plate water spray.
And conduct preferably, described heat exchange tank is provided with many heat-exchange tubes, and the heat-conducting medium in described heat-exchange tube is conduction oil, and described heat-exchange tube cyclic bending is distributed in heat exchange tank.
Further instruction, described water tank comprises water tank main body, wash water groove is provided with in described water tank main body, described wash water groove is provided with the second heating arrangements, and the inside top of described water tank main body is provided with drive roll, and is arranged at the driven voller in wash water groove, described drive roll is connected with drive unit, the input port of described water tank main body is provided with the first seal groove, and the delivery outlet of described water tank main body is provided with the second seal groove, is provided with transfer roller in described first seal groove, the second seal groove.
Further, described wash water groove comprises the first tank and the second tank, and described first tank, the second tank are provided with water intaking valve, outlet valve and spout hole; Supersonic generator is provided with in described wash water groove.
Further, described drive unit comprises mair motor, and described mair motor is connected with gearbox, and described drive roll is connected with driven sprocket, and described gearbox is provided with drive sprocket, and described drive sprocket is in transmission connection by chain and driven sprocket; Described second heating arrangements comprises main heating tube and the branched pipe for steam being imported wash water groove.
Further, described water tank main body is also provided with tension mechanism, described tension mechanism comprises the first swing arm be connected with described water tank main body, the external part of described first swing arm is connected with the first jockey pulley, described first jockey pulley is positioned at water tank main body, the two ends of described first jockey pulley are provided with the spill plate abutted with the tank wall of water tank main body, and described swing arm is also connected with the first tension force cylinder; Described water tank main body is also provided with hermatic door.
Further instruction, the first coating roll and the second coating roll is provided with in described staining bath, described tension-adjusting gear comprises longitudinal slide, the middle part of described longitudinal slide is provided with the first fixed roll, described longitudinal slide slidably connects the first movable roll be positioned at above the first fixed roll and the second movable roll be positioned at below the first fixed roll, described first movable roll, second movable roll is connected to driving cylinder, described longitudinal slide is also hinged with tension rail and the 3rd tension force cylinder for driving described tension rail to swing, described tension rail is connected with the second jockey pulley, the second fixed roll is also provided with between first fixed roll of described longitudinal slide and the second jockey pulley.
Further instruction, described belt tightening mechanism comprises take-up support and is arranged at the belt-retracting roller of take-up support, and the winding motor for driving described belt-retracting roller to rotate, the output of described belt-retracting roller is provided with the guide roller for being guided respectively by many ribbons, described take-up support is also hinged with and the second swing arm between guide roller and outlet roller, the external part of described second swing arm is connected with the 3rd jockey pulley, and described take-up support is also provided with the second tension force cylinder for driving the second swing arm.
The beneficial effects of the utility model: a kind of high temperature ribbon continuous dyeing machine of the present utility model, this dyeing machine tool has the following advantages: one, this dyeing machine takes to whole operations of take-up from putting, the mode that all have employed roll shaft carries out the transmission of ribbon, can carry out dyeing operation to some ribbons, staining efficiency is high simultaneously; Two, because this dyeing machine is also provided with the retracting device for heat energy, reclaimed by the hot-air after using, the heat energy of recovery heats water to be used for him; Three, because its heat energy reclaims, so, the loss of the energy can be greatly reduced, realize object that is energy-conservation and reduction production cost; Four, this dyeing machine adopts distributed frame, improves the operational reliability of equipment, and keeps in repair and safeguard simpler.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation putting tape holder and fixation case of the present utility model.
Fig. 3 is the structural representation of color fixing box of the present utility model.
Fig. 4 is the side view of color fixing box of the present utility model.
Fig. 5 is the structural representation of retracting device of the present utility model.
Fig. 6 is the seal door structure schematic diagram of the utility model color fixing box.
Fig. 7 is the top view of Fig. 6.
Fig. 8 is the A portion enlarged drawing of Fig. 7.
Fig. 9 is the structural representation of water tank of the present utility model.
Figure 10 is the side view of water tank of the present utility model.
Figure 11 is the structural representation of belt tightening mechanism of the present utility model.
Reference numeral comprises:
Color fixing box--1, baking oven body--11, hot air apparatus--2,
Main air duct--21, first point of air channel--211, second point of air channel--212,
Wind pushing mechanism--the 22, first blower fan--221, first motor--222,
First heating arrangements--23, heating clamber--231, heat-generating pipe--232,
Heat conduction fin--233, air-return duct--234, retracting device--3,
Reclaim body--31, heat exchange tank--32, reclaim tank--33,
Heat-exchange tube--34, air draft mechanism--35, second blower fan--351,
Exhausting motor--352, exhaust column--353, guide duct--36,
Flow-stopping plate--37, water injection valve--38, overflow valve--39,
Insulated door body--41, first inclined-plane--411, doorframe--42,
Second inclined-plane--421, observation panel--43, first safety glass--431,
Second safety glass--432, seal cavity-433, put tape holder--51,
Release band roll--52, put translator--53, staining bath--54,
First coating roll--541, second coating roll--542, fixation case--56,
Heating compartment--561, heating tube--562, drying baker--57,
Water tank--the 6, first tank--611, second tank--612,
Second heating arrangements--62, main heating tube--621, branched pipe--622,
Drive roll--631, driven voller--632, drive unit--64,
Mair motor--641, gearbox--642, driven sprocket--643,
Drive sprocket--644, supersonic generator--65, first seal groove--651,
Second seal groove--652, tension mechanism--66, first swing arm--661,
First jockey pulley--662, spill plate--663, first tension force cylinder--664,
Hermatic door--67, belt tightening mechanism--7, take-up support--71,
Belt-retracting roller--72, winding motor--73, guide roller--74,
First swing arm--the 75, three jockey pulley--76, second tension force cylinder--77,
Tension-adjusting gear--8, longitudinal slide--81, first fixed roll--82,
First movable roll--83, second movable roll--84, drives cylinder--and 85,
3rd tension force cylinder--the 86, second jockey pulley--87, second fixed roll--88,
Tension rail--89.
Detailed description of the invention
Be described in detail below in conjunction with accompanying drawing the utility model.
See Fig. 1 to Figure 11, a kind of high temperature ribbon continuous dyeing machine, comprise and put tape holder 51, described tape holder 51 of putting is provided with release band roll 52 and puts translator 53 for what drive described release band roll 52, the described output putting tape holder 51 is provided with staining bath 54, the coating roll for transmitting ribbon is provided with in described staining bath 54, the output of described staining bath 54 arranges tension-adjusting gear 8, the output of described tension-adjusting gear 8 is provided with fixation case 56, the output of described fixation case 56 is provided with color fixing box 1, the output of described color fixing box 1 is provided with water tank 6, the output of described water tank 6 is provided with drying baker 57, the output of described drying baker 57 is provided with belt tightening mechanism 7, described fixation case 56, wherein at least one is provided with the retracting device 3 for reclaiming heat energy for color fixing box 1 and drying baker 57.This retracting device 3 can at fixation case 56, color fixing box 1 and drying baker 57 wherein any one thereof all can be arranged, certainly, also can at fixation case 56, color fixing box 1 and drying baker 57 thereof all arrange retracting device 3, the energy heats water utilizing it to collect, the operation principle of this dyeing machine is: some ribbons enter from putting tape holder 51, some release band rolls 52 are provided with owing to putting tape holder 51, so, ribbon is successively through some release band rolls 52, under the effect of putting translator 53, ribbon is through coating roll, namely ribbon is allowed to dye through staining bath 54, then ribbon exports from staining bath 54 and enters fixation case 56, carry out preliminary fixation, tension-adjusting gear 8 is set between fixation case 56 and staining bath 54, can regulate the tension degree of ribbon, guarantee that ribbon transmits under the tension force be applicable to, when ribbon is after fixation case 56 carries out fixation, enter color fixing box 1 from fixation case 56 output again and carry out hot setting color, when ribbon is after color fixing box 1 carries out fixation, export from color fixing box 1, enter in water tank 6 thereupon and carry out wash water operation, colorant unnecessary on ribbon is cleaned, further, the ribbon after cleaning enters drying baker 57, is dried by drying baker 57, finally, the ribbon of oven dry exports from drying baker 57 and enters belt tightening mechanism 7, and ribbon transmits at belt tightening mechanism 7, realize normal temperature cooling, the ribbon dyeed the most at last carries out rolling, this dyeing machine tool has the following advantages: one, this dyeing machine takes to whole operations of take-up from putting, and the mode that all have employed roll shaft carries out the transmission of ribbon, and can carry out dyeing operation to some ribbons, staining efficiency is high simultaneously, two, because this dyeing machine is also provided with the retracting device 3 for heat energy, reclaimed by the hot-air after using, the heat energy of recovery heats water to be used for him, three, because its heat energy reclaims, so, the loss of the energy can be greatly reduced, realize object that is energy-conservation and reduction production cost, four, this dyeing machine adopts distributed frame, improves the operational reliability of equipment, and keeps in repair and safeguard simpler.
When ribbon is after staining bath 54, tentatively be attached on the fiber of ribbon to make dye molecule, in the technical program, described fixation case 56 comprises heating compartment 561, being provided with several in described heating compartment 561 for carrying the transfer roller of ribbon, in described heating compartment 561, being also provided with heating tube 562; This fixation mode can prevent look flower phenomenon, and this heating tube 562 adopts conduction oil as heat-conducting medium, and its efficiency of heating surface is higher, saves heating cost.
Carry out color to make the ribbon after fixation to fix, dye molecule is made fully to enter fibrous inside, complete process dyestuff contaminating fiber, in the technical program, described color fixing box 1 comprises baking oven body 11, top in described baking oven body 11, bottom are provided with several roll shafts, and the inside also comprised to described baking oven body 11 provides the hot air apparatus 2 of hot blast, due in laking process, need to apply high temperature and carry out fixation, so this programme adopts arrange retracting device 3 at the top of described color fixing box 1, this color fixing box 1 operationally, ribbon enters from forward (FWD) mouth, then successively through the roll shaft on top, the roll shaft of bottom, owing to being provided with several roll shafts in baking oven body 11, so, ribbon back and forth passes through, thus improve the dry trip of ribbon in baking oven body 11, ribbon moves under the effect of roll shaft, simultaneously, hot air apparatus 2 is in the hot blast feeding baking oven body 11 of heating, drying is carried out to it, when a large amount of hot blasts is sent into, part hot blast can further by retracting device 3, retracting device 3 pairs of hot blasts carry out energy recovery, and finally discharged by retracting device 3, and ribbon is after some roll shafts, export from band outlet.Retracting device 3 can also be connected with water tank 6 by water pipe by this color fixing box 1, thus sends the hot water of acquisition to water tank 6.
In the technical program, described hot air apparatus 2 comprises main air duct 21, the outlet air end of described main air duct 21 is at least connected with first point of air channel 211 and second point of air channel 212, the air intake of described main air duct 21 is connected with wind pushing mechanism 22, and the air outlet in described first point of air channel 211 and second point of air channel 212 extends to the inner side of baking oven body 11.This hot air apparatus 2 operationally, hot blast is sent into main air duct 21 by wind pushing mechanism 22, then main air duct 21 pairs of hot blasts are separated, hot blast after separation enters first point of air channel 211 respectively, second point of air channel 212, and first point of air channel 211, the air outlet in second point of air channel 212 is arranged at the interior front of baking oven body 11 respectively, rear portion, make front portion, air quantity and the blast at rear portion are consistent, obviously, this device is blown owing to have employed multiple points of air channels, thus make air quantity more even, in high temperature fixation, the ribbon colour fixation of printing and dyeing can be allowed better, improve dry quality, also there is the simple advantage of structure.
Wherein, described wind pushing mechanism 22 comprises the first blower fan 221, first motor 222 and the holder for fixing the first motor 222, and described first motor 222 is by belt drives first blower fan 221; First motor 222 drives the first blower fan 221 by the air intake in the first heating arrangements 23, forms hot blast and sends into main air duct 21.
Further, described wind pushing mechanism 22 is connected with the first heating arrangements 23, described first heating arrangements 23 comprises heating clamber 231 and heat-generating pipe 232, is disposed with some heat conduction fins 233 in described heating clamber 231, and described heat-generating pipe 232 is successively through some heat conduction fins 233; The heat medium of described heat-generating pipe 232 is conduction oil, certainly, also can be electrically heated mode, when heating, heat conduction fin 233 is utilized to carry out heat conduction, thus the air of heat conduction fin 233 surrounding is heated, when the first blower fan 221 works, air passes thus forms heating process from heat conduction fin 233.
Meanwhile, the hot-air in baking oven body 11 after ribbon, its temperature in general also higher than the temperature of baking oven body 11 outside, so in this programme, described heating clamber 231 is connected with and the air-return duct 234 be communicated with inside described baking oven body 11.Like this, when heating clamber 231 needs air intake, namely hot-air in baking oven body 11 again enters heating clamber 231 by air-return duct 234 and heats, and owing to relatively having higher temperature from the air of air-return duct 234 process, thus can reach preset heating temperature fast.
In the technical program, described retracting device 3 comprises recovery body 31, described recovery body 31 is respectively arranged with heat exchange tank 32 and reclaims tank 33, described heat exchange tank 32 is provided with heat-exchange tube 34, the outlet air end of described heat-exchange tube 34 communicates with recovery tank 33, also comprises the air draft mechanism 35 for extracting the air reclaimed in tank 33, this retracting device 3 in use, hot-air in baking oven body 11 enters heat-exchange tube 34, because heat-exchange tube 34 is in heat exchange tank 32, heat trnasfer can be realized, water in heat exchange tank 32 is heated, the water of heating can use in rinsing process further, thus reduce the time of heating, when air is discharged from heat-exchange tube 34, due in heat exchanging process, hot-air chance cold easily appearance condenses into the globule, so, the air of discharging in heat-exchange tube 34 can make the globule of condensation reclaim in accumulator tank, then, under the effect of air draft mechanism 3535, air after energy recovery is drawn out of, this shows, this retracting device 3 can effectively reduce the waste of heat energy, realize energy-conservation object, there is the advantage reducing heating cost.
Further instruction, described air draft mechanism 35 comprises the second blower fan 351 and for driving the exhausting motor 352 of the second blower fan 351, described second blower fan 351 is connected with exhaust column 353, and described exhaust column 353 is communicated with recovery tank 33.Exhausting motor 352 drives the second blower fan 351 to rotate, thus utilizes exhaust column 353 to be extracted out by the air reclaimed in tank 33.
In general, baking oven body 11 all has larger area, and in order to make a large amount of heat energy effectively be reclaimed, the input of described heat-exchange tube 34 is connected with several guide ducts 36, and described heat exchange tank 32 is respectively arranged with water intaking valve and draining valve; Like this, guide duct 36 can be uniformly distributed in the relevant position of baking oven body 11, so that be directed in heat-exchange tube 34 by the hot-air of diverse location, thus improves the usefulness of energy recovery.Described water intaking valve and draining valve can carry out water filling and draining to heat exchange tank 32 easily.
When the air after reclaiming is derived from heat-exchange tube 34, in order to avoid the globule, in conjunction with air, larger turbulent flow occurs, air is directly extracted out by air draft mechanism 35, the output of described heat-exchange tube 34 is provided with flow-stopping plate 37, described recovery tank 33 is provided with overflow valve 39, and the top of described recovery tank 33 is also provided with and forms the water injection valve 38 of cascade for spraying water to flow-stopping plate 37.When air is discharged from heat-exchange tube 34, under the effect of flow-stopping plate 37, realize being diverted to the below of reclaiming tank 33, meanwhile, under the effect of flow-stopping plate 37, its globule and other solid matters all can come together in and reclaim bottom tank 33.
Further, described heat exchange tank 32 is provided with many heat-exchange tubes 34, and the heat-conducting medium in described heat-exchange tube 34 is conduction oil, and described heat-exchange tube 34 cyclic bending is distributed in heat exchange tank 32.Although air is under the effect of flow-stopping plate 37, be diverted to the below of reclaiming tank 33, when air has particle or other solids, under the effect of air draft mechanism 35, be still easily drawn out of and be thrown in air, and in the technical program, water injection valve 38 pairs of flow-stopping plates 37 are utilized to spray water, make flow-stopping plate 37 form cascade to filter the air upwards extracted, and then reach preferably filter effect, farthest avoid the discharge of foreign material or other solids; Certainly, in order to improve the usefulness of energy recovery further; This many heat-exchange tubes 34 when being distributed in heat exchange tank 32, can make its heat exchanger effectiveness more, recovering effect is better.
Usually, because color fixing box 1 is when threading, need manually ribbon to be passed roll shaft successively, and operationally, need to realize sealing in baking oven body 11, as further improvement, described baking oven body 11 is also provided with sealing insulated door structure, comprise insulated door body 41 and doorframe 42, described insulated door body 41 by hinge and doorframe 42 hinged, described insulated door body 41 is provided with handle, the two ends of described insulated door body 41 are provided with the first inclined-plane 411, described doorframe 42 is provided with the second inclined-plane 421, described first inclined-plane 411 can fit tightly with the second inclined-plane 421, the middle part of described insulated door body 41 offers an observation panel 43, the rear and front end of described observation panel 43 is embedded with the first safety glass 431 and the second safety glass 432 respectively, seal cavity 433 is provided with between described first safety glass 431 and the second safety glass 432.By arranging inclined-plane between insulated door body 41 and the contact surface of doorframe 42, increase the contact area of insulated door body 41 and doorframe 42, and then improve the area of sealant between insulated door body 41 and doorframe 42, improve sealing effectiveness; In addition, observation panel 43 place of insulated door body 41 is provided with layer glass, is provided with seal cavity 433 between layer glass, further increases the sealing of insulated door body 41.In addition, the seal cavity 433 between the first safety glass 431 and the second safety glass 432 can add inert gas or vacuumize; Thus the hidden danger that the temperature of baking oven body 11 can be prevented too high and cause danger.
In the technical program, described water tank 6 comprises water tank main body, wash water groove is provided with in described water tank main body, described wash water groove is provided with the second heating arrangements 62, the inside top of described water tank main body is provided with drive roll 631, and the driven voller 632 be arranged in wash water groove, described drive roll 631 is connected with drive unit 64, the input port of described water tank main body is provided with the first seal groove 651, the delivery outlet of described water tank main body is provided with the second seal groove 652, is provided with transfer roller in described first seal groove 651, second seal groove 652, it is emphasized that: above-mentioned drive roll 631 and driven voller 632 are provided with multiple, the operation principle of this water tank 6 is: first in the first seal groove 651 and the second seal groove 652, inject certain water yield, the hot water that this use water can use aforesaid retracting device 3 to reclaim directly injects, thus the time of heating can be reduced, then optionally add corresponding wash water preparation, and make input port and the delivery outlet of the dipped water tank main body of the water yield, when ribbon exports from color fixing box 1, namely enter from the first seal groove 651, then by drive roll 631, enter wash water groove, heated by the second heating arrangements 62 in wash water groove, again by driven voller 632, pass again by another drive roll 631 from wash water groove, further, again enter wash water groove, by another driven voller 632, pass from wash water groove again, circulate through multiple drive roll 631 and driven voller 632 successively, thus make ribbon realize continuously wash water in wash water groove, finally export from the output of water tank main body through the second seal groove 652, this shows, this water tank 6 tool has the following advantages: one, because its water tank main body have employed enclosed construction, so can prevent in use high-temp liquid or gas generation splash, effectively avoids the generation of contingency, two, the first seal groove 651, second seal groove 652 is provided with respectively at the input of water tank main body and output, when steam is along input or output flowing, under the effect of the first seal groove 651, second seal groove 652, can effectively prevent steam from externally overflowing, prevent temperature to run off in a large number, reach the object of economize energy.
In general, ribbon needs through wash water repeatedly, such as: colorant first cleans by first time, colorant is allowed to decompose, prevent the phenomenon that fades in use, second time is carried out rinsing and is cleared up impurity further, in the technical program, described wash water groove comprises the first tank 611 and the second tank 612, and described first tank 611, second tank 612 is provided with water intaking valve, outlet valve and spout hole; Supersonic generator 65 is provided with in described wash water groove; Like this, when ribbon is at wash water, is introduced into the first tank 611 and carries out preliminary colorant cleaning Sum decomposition, then, then carry out impurity cleaning through the second tank 612, thus clean ribbon further, effectively prevent the cleaning in single tank and repeated contamination ribbon; In addition, its water intaking valve and outlet valve can facilitate water filling and the water outlet of wash water groove, and after temperature reaches certain value, in order to prevent pressing through height in the first tank 611, second tank 612, described spout hole can pressure release preferably, allow use safer.
In addition, when ribbon is by wash water groove, supersonic generator 65 discharges ultrasonic wave in water, solids stronger for some adhesive force can be removed like this, improves cleaning effect.
In the technical program, described drive unit 64 comprises mair motor 641, described mair motor 641 is connected with gearbox 642, described drive roll 631 is connected with driven sprocket 643, described gearbox 642 is provided with drive sprocket 644, and described drive sprocket 644 is in transmission connection by chain and driven sprocket 643; Described second heating arrangements 62 comprises main heating tube 621562 and the branched pipe 622 for steam being imported wash water groove.In this programme, some ribbons can be entered and carry out wash water, the operation principle of this drive unit 64 is: mair motor 641 output torque is to gearbox 642, gearbox 642 drives drive sprocket 644, drive sprocket 644 makes driven sprocket 643 rotate by chain, and chain is connected with several driven sprockets 643 successively, reach the object of Synchronous Transmission, structure is simple, use is reliable.Steam in described main heating tube 621562 by heat transfer to the water of splendid attire in water tank 6, simultaneously, steam directly discharges in the water in water tank 6 by branched pipe 622, like this, under the acting in conjunction of main heating tube 621562 and branched pipe 622, can greatly improve the speed of heating, it should be noted that: described main heating tube 621562, branched pipe 622 are all connected with outside boiler tubing.
In order to the tension adjustment of ribbon in transport process, described water tank main body is also provided with tension mechanism 66, described tension mechanism 66 comprises the first swing arm 75661 be connected with described water tank main body, the external part of described first swing arm 75661 is connected with the first jockey pulley 662, described first jockey pulley 662 is positioned at water tank main body, the two ends of described first jockey pulley 662 are provided with the spill plate 663 abutted with the tank wall of water tank main body, and described swing arm is also connected with the first tension force cylinder 664; Described water tank main body is also provided with hermatic door 67.When this tension mechanism 66 works, the first tension force is utilized to drive described first swing arm 75661 to swing, first swing arm 75661 drives the first jockey pulley 662 to carry out the change of position, thus realize the tension adjustment of ribbon, meanwhile, when the first jockey pulley 662 displacement, because the tank wall of spill plate 663 with water tank main body abuts, so spill plate 663 also can prevent the leakage of steam preferably; In the adjustment process that described hermatic door 67 can penetrate at ribbon or pass, convenient to internal overhaul etc.
In the technical program, the first coating roll 541 and the second coating roll 542 is provided with in described staining bath 54, described tension-adjusting gear 8 comprises longitudinal slide 81, the middle part of described longitudinal slide 81 is provided with the first fixed roll 82, described longitudinal slide 81 slidably connects the first movable roll 83 be positioned at above the first fixed roll 82 and the second movable roll 84 be positioned at below the first fixed roll 82, described first movable roll 83, second movable roll 84 is connected to and drives cylinder 85, described longitudinal slide 81 is also hinged with tension rail 89 and the 3rd tension force cylinder 86 for driving described tension rail 89 to swing, described tension rail 89 is connected with the second jockey pulley 87, the second fixed roll 88 is also provided with between first fixed roll 82 of described longitudinal slide 81 and the second jockey pulley 87.When ribbon enters staining bath 54 from putting after tape holder 51 exports, ribbon is successively through the first coating roll 541, second movable roll 84, second coating roll 542, first fixed roll 82 and the second fixed roll 88, after ribbon exports from the second fixed roll 88, enter the second jockey pulley 87, such ribbon can make the dyeing of ribbon more abundant around sequence, the effect of the first above-mentioned movable roll 83 is to be pressed on by ribbon between the first fixed roll 82 and the first movable roll 83, and ribbon is kept evenly at the tension force of transport process.
In the technical program, the structure of described drying baker 57 is identical with the structure of color fixing box 1, describes no longer one by one at this, and its difference is, its heating-up temperature controlled is different.
In the technical program, described belt tightening mechanism 7 comprises take-up support 71 and is arranged at the belt-retracting roller 72 of take-up support 71, and the winding motor 73 for driving described belt-retracting roller 72 to rotate, the output of described belt-retracting roller 72 is provided with the guide roller 74 for being guided respectively by many ribbons, described take-up support 71 is also hinged with and the second swing arm between guide roller 74 and outlet roller, the external part of described second swing arm is connected with the 3rd jockey pulley 76, and described take-up support 71 is also provided with the second tension force cylinder 77 for driving the second swing arm.After ribbon completes baking operation, enter take-up support 71, winding motor 73 drives belt-retracting roller 72, and under the transmission of belt-retracting roller 72, ribbon realizes nature cooling, because this dyeing machine is in dyeing course, dye while can realizing many ribbons, so, when take-up, be provided with multiple guide roller 74, all corresponding ribbon of its each guide roller 74 realizes guiding and reclaims.
Above content is only preferred embodiment of the present utility model, for those of ordinary skill in the art, according to thought of the present utility model, all will change in specific embodiments and applications, this description should not be construed as restriction of the present utility model.

Claims (10)

1. a high temperature ribbon continuous dyeing machine, comprise and put tape holder (51), described tape holder (51) of putting is provided with release band roll (52) and puts translator (53) for what drive described release band roll (52), it is characterized in that: described in put tape holder (51) output be provided with staining bath (54), the coating roll for transmitting ribbon is provided with in described staining bath (54), the output of described staining bath (54) arranges tension-adjusting gear (8), the output of described tension-adjusting gear (8) is provided with fixation case (56), the output of described fixation case (56) is provided with color fixing box (1), the output of described color fixing box (10) is provided with water tank (6), the output of described water tank (6) is provided with drying baker (57), the output of described drying baker (57) is provided with belt tightening mechanism (7), described fixation case (56), wherein at least one is provided with the retracting device (3) for reclaiming heat energy for color fixing box (1) and drying baker (57).
2. a kind of high temperature ribbon continuous dyeing machine according to claim 1, it is characterized in that: described fixation case (56) comprises heating compartment (561), being provided with several in described heating compartment (561) for carrying the transfer roller of ribbon, in described heating compartment (561), being also provided with heating tube (562).
3. a kind of high temperature ribbon continuous dyeing machine according to claim 1, it is characterized in that: described color fixing box (1) comprises baking oven body (11), top in described baking oven body (11), bottom are provided with several roll shafts, and the inside also comprised to described baking oven body (11) provides the hot air apparatus (2) of hot blast.
4. a kind of high temperature ribbon continuous dyeing machine according to claim 3, it is characterized in that: described hot air apparatus (2) comprises main air duct (21), the outlet air end of described main air duct (21) is at least connected with first point of air channel (211) and second point of air channel (212), the air intake of described main air duct (21) is connected with wind pushing mechanism (22), and the air outlet of described first point of air channel (211) and second point of air channel (212) extends to the inner side of baking oven body (11).
5. a kind of high temperature ribbon continuous dyeing machine according to claim 4, it is characterized in that: described wind pushing mechanism (22) comprises the first blower fan (221), the first motor (222) and the holder for fixing the first motor (222), described first motor (222) is by belt drives first blower fan (221).
6. a kind of high temperature ribbon continuous dyeing machine according to claim 1, it is characterized in that: described retracting device (3) comprises recovery body (31), described recovery body (31) is respectively arranged with heat exchange tank (32) and reclaims tank (33), described heat exchange tank (32) is provided with heat-exchange tube (34), the outlet air end of described heat-exchange tube (34) communicates with recovery tank (33), also comprises the air draft mechanism (35) for extracting the air reclaimed in tank (33).
7. a kind of high temperature ribbon continuous dyeing machine according to claim 6, it is characterized in that: described air draft mechanism (35) comprises the second blower fan (351) and for driving the exhausting motor (352) of the second blower fan (351), described second blower fan (351) is connected with exhaust column (353), and described exhaust column (353) is communicated with recovery tank (33).
8. a kind of high temperature ribbon continuous dyeing machine according to claim 6, it is characterized in that: the output of described heat-exchange tube (34) is provided with flow-stopping plate (37), described recovery tank (33) is provided with overflow valve (39), and the top of described recovery tank (33) is also provided with the water injection valve (38) for forming cascade to flow-stopping plate (37) water spray.
9. a kind of high temperature ribbon continuous dyeing machine according to claim 1, it is characterized in that: described water tank (6) comprises water tank main body, wash water groove is provided with in described water tank main body, described wash water groove is provided with the second heating arrangements (62), the inside top of described water tank main body is provided with drive roll (631), and the driven voller (632) be arranged in wash water groove, described drive roll (631) is connected with drive unit (64), the input port of described water tank main body is provided with the first seal groove (651), the delivery outlet of described water tank main body is provided with the second seal groove (652), described first seal groove (651), second seal groove is provided with transfer roller in (652).
10. a kind of high temperature ribbon continuous dyeing machine according to any one of claim 1 ~ 9, it is characterized in that: in described staining bath (54), be provided with the first coating roll (541) and the second coating roll (542), described tension-adjusting gear (8) comprises longitudinal slide (81), the middle part of described longitudinal slide (81) is provided with the first fixed roll (82), described longitudinal slide (81) slidably connects the first movable roll (83) and the second movable roll, described first movable roll (83) and the second movable roll lay respectively at above and below the first fixed roll (82), described first movable roll (83), second movable roll (84) is connected to and drives cylinder (85), described longitudinal slide (81) is also hinged with tension rail (89) and the 3rd tension force cylinder (86) for driving described tension rail (89) to swing, described tension rail (89) is connected with the second jockey pulley (87), the second fixed roll (88) is also provided with between first fixed roll (82) of described longitudinal slide (81) and the second jockey pulley (87).
CN201520386901.9U 2015-06-08 2015-06-08 High temperature meshbelt continuous type dyeing machine Active CN204849340U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104894785A (en) * 2015-06-08 2015-09-09 东莞市坚华机械有限公司 High-temperature continuous type dyeing machine for woven tapes
CN105696228A (en) * 2016-04-01 2016-06-22 德清锐驰机械设备有限公司 High temperature continuous dyeing rope production machine
CN108265430A (en) * 2018-03-06 2018-07-10 东莞市坚华机械有限公司 A kind of novel single Woven tape dyeing machine
CN109162041A (en) * 2018-08-22 2019-01-08 湖州新溪五星丝绸有限公司 A kind of selvedge band high temperature continous way dyeing and color fixing box
CN110629437A (en) * 2019-10-16 2019-12-31 东莞市坚华机械有限公司 Safety belt dyeing machine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104894785A (en) * 2015-06-08 2015-09-09 东莞市坚华机械有限公司 High-temperature continuous type dyeing machine for woven tapes
CN105696228A (en) * 2016-04-01 2016-06-22 德清锐驰机械设备有限公司 High temperature continuous dyeing rope production machine
CN108265430A (en) * 2018-03-06 2018-07-10 东莞市坚华机械有限公司 A kind of novel single Woven tape dyeing machine
CN109162041A (en) * 2018-08-22 2019-01-08 湖州新溪五星丝绸有限公司 A kind of selvedge band high temperature continous way dyeing and color fixing box
CN110629437A (en) * 2019-10-16 2019-12-31 东莞市坚华机械有限公司 Safety belt dyeing machine

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