CN108265430A - A kind of novel single Woven tape dyeing machine - Google Patents

Abstract

The present invention relates to dyeing installation technical fields, more particularly to a kind of novel single Woven tape dyeing machine, including the forward (FWD) device set gradually along ribbon conveying direction, for the dyeing box of ribbon colouring, for carrying out the color fixing box of fixation to the ribbon after colouring, for carrying out the water tank of wash water to the ribbon after fixation, for the drying box dried to the ribbon after wash water, overflow dyeing machine further includes ribbon changement and the material collecting device for rewinding, material collecting device is mounted on the ribbon entrance of overflow dyeing machine, ribbon after drying is carried out take-up by material collecting device by ribbon changement along the reverse of ribbon conveying direction；It only needs an operating personnel to can be carried out the work of feeding and rewinding at forward (FWD), saves human cost, improves work efficiency, and, since receiving mechanism is arranged on into band edge, the land area for occupying length direction is also reduced, is set up convenient for smaller workshop.

Description

A New Single Ribbon Dyeing Machine

technical field

The invention relates to the technical field of dyeing equipment, in particular to a novel single ribbon dyeing machine.

Background technique

Textile is a kind of fiber material, such as common textiles such as cloth and webbing, in order to improve the comfort of use or the ornamental quality of its material, it often needs to be dyed by dyeing equipment.

Taking mobile phone webbing as an example, the existing dyeing equipment generally processes the webbing as follows: feeding, coloring, color fixing, washing, drying, cooling, and receiving. Among them, color fixing and drying In the process, it is necessary to dry the water on the webbing. Traditionally, the webbing is dried, which usually uses electric heating wires/electric heating tubes to generate heat, and then uses a fan to blow hot air to the webbing for heat exchange, so that the color and performance of the webbing are stabilized after being colored.

However, the existing dyeing machine involves processing the webbing with multiple processes, and each process corresponds to a machine module. Therefore, in order to facilitate the smooth preparation and processing of the webbing, all process modules are arranged in a straight line along its length direction. Therefore, the erection of the dyeing airport site needs to occupy a large area of length and distance, which is a very serious problem for some factories that are not long enough to place the entire dyeing machine. The modules are arranged along the conveying direction of the ribbon processing. Therefore, the tape feed station and tape take-up station of the dyeing machine are respectively located at the left/right/front and rear ends of the dyeing machine. Two production workers are required to operate the equipment every time, which wastes Labor costs and low work efficiency.

Contents of the invention

The object of the present invention is to provide a novel single ribbon dyeing machine aiming at the deficiencies in the prior art, and the dyeing machine can solve the problem of difficulty in taking in the ribbon.

The purpose of the present invention is achieved through the following technical solutions: a novel single ribbon dyeing machine, comprising a belt feeding device sequentially arranged along the conveying direction of the ribbon, a dyeing box for coloring the ribbon, and a dyeing box for fixing the colored ribbon The color fixing box, the washing water box for washing the fixed color ribbon, the drying box for drying the washed ribbon, the dyeing machine also includes a ribbon reversing mechanism and a The material receiving device is installed at the entrance of the ribbon of the dyeing machine, and the material receiving device collects the dried ribbon along the reverse direction of the ribbon conveying direction through the ribbon reversing mechanism.

Wherein, the ribbon reversing mechanism includes at least two reversing rollers, the first reversing roller and the second reversing roller have different positions in the height direction, and the first reversing roller is fixedly installed at the ribbon outlet of the drying box.

Wherein, the first reversing roller and the second reversing roller are at the same position in the webbing conveying direction.

Wherein, the second reversing roller is fixedly installed on the top of the drying box, the first reversing roller is located below the second reversing roller, and the top surface of the color fixing box is provided with an auxiliary roller.

Wherein, the receiving device and the tape feeding device are arranged side by side.

Among them, the dyeing box is provided with two sets of offset rollers arranged side by side, and the two offset roller sets are centrally symmetrical; each offset roller set includes two offset rollers, and the two offset rollers are vertically arranged and arranged at a height The positions in the directions are not the same.

Among them, the placement direction of the dyeing box, color fixing box, washing water box and drying box is perpendicular to the conveying direction of the webbing, and the outlet and inlet of the dyeing box, color fixing box, washing water box and drying box are all set on both sides of its length.

Wherein, the interior of the color box, the color fixing box, the washing water box and the drying box all include at least one top hanging roller shaft and at least one bottom hanging roller shaft, and the installation direction of the top hanging roller shaft and the bottom hanging roller shaft is perpendicular to the conveying direction of the webbing .

Wherein, the material receiving device includes a material receiving motor and a material receiving roller connected to the material receiving motor by transmission.

Beneficial effects of the present invention: the novel single webbing dyeing machine of the present application is provided with a webbing reversing mechanism and a receiving device for receiving materials. The mechanism takes up the dried webbing along the reverse direction of the webbing conveying direction. It only needs one operator at the feeding place to carry out the work of loading and receiving, which saves labor costs and improves work efficiency. Moreover, Since the receiving mechanism is set at the belt feeding end, it also reduces the land area occupied in the length direction, which is convenient for the erection of smaller workshops.

Description of drawings

The present invention is further described by using the accompanying drawings, but the embodiments in the accompanying drawings do not constitute any limitation to the present invention. For those of ordinary skill in the art, without paying creative work, other embodiments can also be obtained according to the following accompanying drawings Attached picture.

Fig. 1 is the plan view of a kind of novel single ribbon dyeing machine of the present invention.

Fig. 2 is a structural schematic diagram of a novel single ribbon dyeing machine of the present invention.

FIG. 3 is an enlarged view of A in FIG. 2 .

FIG. 4 is an enlarged view at B in FIG. 2 .

FIG. 5 is an enlarged view at point C in FIG. 2 .

Fig. 6 is a structural schematic diagram of a belt feeding device and a material receiving device of a novel single ribbon dyeing machine of the present invention.

Fig. 7 is another visual structural schematic diagram of a novel single ribbon dyeing machine of the present invention.

Reference signs: belt feeding device 1, material receiving motor 11, material receiving roller 12, dyeing box 2, color fixing box 3, auxiliary roller 31, washing water box 4, drying box 5, material receiving device 6, belt feeding motor 61 , tape feed roller 62, first reversing roller 71, second reversing roller 72, offset roller set 8, offset roller 81, top hanging roller shaft 91, bottom hanging roller shaft 92, direction a, direction b.

Detailed ways

The present invention is further described in conjunction with the following examples.

A specific embodiment of a novel single ribbon dyeing machine of the present invention, as shown in Figures 1 to 7, includes a belt feeding device 1 sequentially arranged along the ribbon conveying direction (direction a in Figure 1), used for ribbon dyeing Dyeing box 2, color-fixing box for fixing the colored ribbon 3, washing water tank for washing the fixed ribbon 4, drying box for washing the ribbon The drying box 5, it should be noted that the tape feeding device 1, the dyeing box 2, the color fixing box 3, the drying box 5, and the material receiving device 6 are all common parts or mechanisms used in the dyeing machine at present, that is, they belong to the existing There is technology, and its conveying principle and power are also prior art. For details, please refer to the dyeing machine that has been disclosed at present, such as the Chinese patent document application number: 201520386901.9, the patent name is a high-temperature webbing continuous dyeing machine, and it is recorded in the specification The tape rack is the tape feeder 1 in this embodiment, the color-fixing box 3 recorded in its specification is the color-fixing box 3 in this embodiment, and the washing water tank 4 recorded in its specification is the color-fixing box 3 in this embodiment. Of course, in practical application, other belt-feeding devices 1, color fixing box 3, washing water box 4, dyeing box 2 or the like can also be selected for use. This embodiment just installs these components on the dyeing machine of this embodiment as an example. The belt feeding device 1 is used for laying the webbing into a feeding process, the dyeing box 2 is used for carrying out the dyeing process on the transported webbing and then transporting it to the next process, and the color fixing box 3 is used for dyeing the webbing Ribbon is carried out coloring process, washing tank 4 is to carry out the washing of unnecessary color to the ribbon after fixing the color, and drying box 5 is to carry out drying process to the ribbon after washing, and these all are the technology that those skilled in the art understand very clearly , so no more description here.

As an improvement, the dyeing machine of this embodiment also includes a webbing reversing mechanism and a receiving device 6 for receiving materials. (direction b among Fig. 1) carry out take-up, specifically, the webbing reversing mechanism comprises two reversing rollers, and the position of the first reversing roller 71 and the second reversing roller 72 is different in height direction, that is to say There is a height difference between the first reversing roller 71 and the second reversing roller 72. In this embodiment, in order to facilitate the winding and observation of the webbing, the first reversing roller 71 is fixedly installed on the webbing of the drying box 5 Out of the belt, the second reversing roller 72 is fixedly installed on the top of the drying box 5, that is, the first reversing roller 71 is positioned under the second reversing roller 72, and of course, the second reversing roller 72 is also It can be arranged below the first reversing roller 71, and it can be selected according to actual needs; in addition, the first reversing roller 71 and the second reversing roller 72 have the same position in the webbing conveying direction, that is, the first reversing roller 71 It is located on the same straight line as the second reversing roller 72, which can improve the compactness of the webbing, so that the webbing is not easy to fall off from the reversing roller. Of course, the first reversing roller 71 and the second reversing roller 72 can also be No longer on the same straight line, the positions in the conveying direction of the webbing are staggered, which can be selected according to actual needs.

In this embodiment, in order to make the ribbon come out from the drying box 5 (the end of the dyeing machine) smoothly to the receiving device 6 (the beginning of the dyeing machine), in this embodiment, the top surface of the color fixing box 3 Auxiliary roller 31 is provided, of course, the top surface or side or the bottom end surface of washing water box 4, dyeing box 2, drying box 5 etc. can be provided with auxiliary roller 31 to guarantee the conveying smoothness of webbing.

In this embodiment, the material receiving device 6 and the tape feeding device 1 are arranged side by side, which is convenient for processing and preparation, and can better observe and collect and load the webbing, because the material receiving device 6 and the tape feeding device 1 They are arranged side by side, and there is a position difference in the width direction. Therefore, in this embodiment, the dyeing box 2 (between the dyeing box 2 and the receiving device 6) is provided with two sets of offset rollers 81 and 8 arranged side by side. , the two offset rollers 81 and 8 are symmetrically arranged in the center, that is, one set of offset rollers 81 and 8 can overlap with another set of offset rollers 81 and 8 by rotating 180 degrees. This structure is not easy to deform the webbing Or distorted, to avoid offset and cause damage to the webbing, of course, the two sets of offset rollers 81 and 8 may not be centrally symmetrical, and may be staggered in the height direction or/and in the direction of webbing conveyance. Shifting roller 81 groups 8 all comprise two offset rollers 81, two offset rollers 81 are vertically arranged and the position on the height direction is not the same, it should be noted that, in the present embodiment, same offset roller 81 groups 8 The positions of the offset rollers 81 in the webbing conveying direction are the same, of course, they can also be set in a staggered manner, which can be selected according to requirements.

In this embodiment, in order to reduce the floor area of the dyeing machine in the length direction as much as possible, the placement directions of the dyeing box 2, the color fixing box 3, the washing water box 4 and the drying box 5 are all perpendicular to the conveying direction of the ribbon. And, the belt outlet and the belt inlet of dyeing box 2, solid color box 3, washing water box 4 and drying box 5 are all arranged on the both sides of its length direction, so not only is convenient to the conveying of webbing, but also can reduce a lot Most of the length takes up space; because the tape outlet and the tape inlet all start on the left and right sides of the casing, the tape winding methods inside the dyeing box 2, the color fixing box 3, the washing water box 4 and the drying box 5 are also different. Improvements have been made, specifically, the inside of the dyeing box 2, the color fixing box 3, the washing water box 4 and the drying box 5 all include two top hanging rollers 91 and two bottom hanging rollers 92, the top hanging rollers 91 and The installation direction of the bottom hanging roller shaft 92 is perpendicular to the conveying direction of the webbing. In this embodiment, the inlets of the dyeing box 2, the color fixing box 3, the washing water box 4 and the drying box 5 are all arranged at the bottom of the casing. Therefore, the box body in which the webbing enters enters from the bottom of the box body first, then stretches out to the top of a top hanging roller shaft 91 around the bottom of one of the bottom hanging roller shafts 92, circles around, and continuously repeats the winding. Furthermore, it can form a belt-feeding structure of left-in and right-out, which not only accommodates more ribbons in the box, but also facilitates the conveying of ribbons, further saving the occupied area of the dyeing machine.

In the present embodiment, the structure of the material receiving device 6 and the belt feeding device 1 is basically the same, and it all includes a motor and a roller connected with the motor transmission. Device 1 is referred to as tape feed motor 61 and tape feed roller 62 .

In this embodiment, the dyeing box 2 includes a dyeing tank and a heating box, and the heating box is fixedly installed above the dyeing tank.

In the working process of the dyeing machine in this embodiment, the tape feeding motor 61 of the tape feeding device 1 continuously transports the webbing, the webbing first passes through the dyeing tank of the dyeing box 2 for coloring, and the dyed webbing then passes through the heating box of the dyeing box 2 The inside is preheated, and the preheated webbing is wound from the side of the color fixing box 3 to the top hanging roller shaft 91 and the bottom hanging roller shaft 92, and the webbing after fixing the color comes out from the other side of the color fixing box 3 and enters Washing tank 4, the webbing after washing comes out from washing tank 4 and then enters the side of drying box 5, and the webbing after drying comes out from the other side of drying box 5 then at the changeover of first reversing roller 71. Under the direction action, the webbing bypasses the second reversing roller 72 to realize the reverse transfer of the webbing conveying direction. After the webbing passes through the second reversing roller 72, it passes through the auxiliary roller 31 on the fixing box 3. One set of offset rollers 81 and 8 and the second set of offset rollers 81 and 8 are offset, and finally the offset webbing is driven by the receiving device 6 to perform the receiving process. Through the webbing reversing mechanism, the dried webbing is collected along the reverse direction of the webbing conveying direction; by setting the webbing reversing mechanism and the receiving device 6 for receiving materials, the receiving device 6 is installed at the ribbon inlet of the dyeing machine , the material receiving device 6 uses the ribbon reversing mechanism to collect the dried ribbon along the reverse direction of the ribbon conveying direction, and it only needs one operator to carry out the work of feeding and receiving materials at the belt inlet, saving manpower It reduces the cost, improves the work efficiency, and, because the receiving mechanism is set at the belt-feed end, it also reduces the land area occupied in the length direction, which is convenient for the erection of smaller workshops.

Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting the protection scope of the present invention, although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand , the technical solution of the present invention may be modified or equivalently replaced without departing from the spirit and scope of the technical solution of the present invention.

Claims (9)

1. a kind of novel single Woven tape dyeing machine, including set gradually along ribbon conveying direction forward (FWD) device, for ribbon The dyeing box of color, for fixation is carried out to the ribbon after colouring color fixing box, washing for carrying out wash water to the ribbon after fixation Water tank, the drying box for being dried to the ribbon after wash water, it is characterised in that：It has further included ribbon changement and has been used for The material collecting device of rewinding, the material collecting device are mounted on the ribbon entrance of overflow dyeing machine, and the material collecting device passes through the ribbon Ribbon after drying is carried out take-up by changement along the reverse of ribbon conveying direction.

2. a kind of novel single Woven tape dyeing machine according to claim 1, it is characterised in that：The ribbon changement packet At least two reversing rollers are included, position differs in the height direction for the first reversing roller and the second reversing roller, and the first reversing roller is fixed Ribbon mounted on drying box goes out at band.

3. a kind of novel single Woven tape dyeing machine according to claim 2, it is characterised in that：First reversing roller and second changes To roller, position is identical on ribbon conveying direction.

4. a kind of novel single Woven tape dyeing machine according to claim 3, it is characterised in that：Second reversing roller is fixedly mounted In the top end part of drying box, the first reversing roller is located at the lower section of the second reversing roller, and the top end face of the color fixing box is provided with auxiliary Roller.

5. a kind of novel single Woven tape dyeing machine according to claim 1, it is characterised in that：Material collecting device and forward (FWD) device It is arranged side by side.

6. a kind of novel single Woven tape dyeing machine according to claim 1, it is characterised in that：The dyeing box is provided with two Group offset roller group arranged side by side, two offset roller groups are centrosymmetric setting；Each offset roller group includes two offset rollers, Two offset rollers are vertically arranged and position in the height direction differs.

7. a kind of novel single Woven tape dyeing machine according to claim 1, it is characterised in that：The dyeing box, color fixing box, The placing direction of water tank and drying box is vertical with ribbon conveying direction, the dyeing box, color fixing box, water tank and drying box Band outlet and forward (FWD) mouth be arranged at the both sides of its length direction.

8. a kind of novel single Woven tape dyeing machine according to claim 1, it is characterised in that：The color case, is washed color fixing box The inside of water tank and drying box includes at least one top and hangs roll shaft and at least one bottom extension roll shaft, and top hangs roll shaft and bottom hangs roll shaft Installation direction it is vertical with ribbon conveying direction.

9. a kind of novel single Woven tape dyeing machine according to claim 1, it is characterised in that:The material collecting device includes receiving Expect motor and the material receiving roller being sequentially connected with rewinding motor.