CN204842920U - Low energy consumption formula low pressure casting system - Google Patents
Low energy consumption formula low pressure casting system Download PDFInfo
- Publication number
- CN204842920U CN204842920U CN201520485761.0U CN201520485761U CN204842920U CN 204842920 U CN204842920 U CN 204842920U CN 201520485761 U CN201520485761 U CN 201520485761U CN 204842920 U CN204842920 U CN 204842920U
- Authority
- CN
- China
- Prior art keywords
- aluminium liquid
- liquid
- casting machine
- energy consumption
- holding furnace
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000005266 casting Methods 0.000 title claims abstract description 39
- 238000005265 energy consumption Methods 0.000 title claims abstract description 14
- 239000007788 liquid Substances 0.000 claims abstract description 70
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 47
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 47
- 239000004411 aluminium Substances 0.000 claims abstract description 45
- 238000010438 heat treatment Methods 0.000 claims description 9
- 238000009413 insulation Methods 0.000 claims description 9
- 230000006835 compression Effects 0.000 claims description 8
- 238000007906 compression Methods 0.000 claims description 8
- 238000007654 immersion Methods 0.000 claims description 8
- 238000002844 melting Methods 0.000 claims description 7
- 230000008018 melting Effects 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 238000004321 preservation Methods 0.000 abstract 4
- 235000014347 soups Nutrition 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 206010016256 fatigue Diseases 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001131 transforming effect Effects 0.000 description 1
Landscapes
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The utility model relates to a low energy consumption formula low pressure casting system, including the casting machine and with the continuous type calciner, its characterized in that: utilize the pipeline to couple together casting machine and continuous type calciner, form aluminium liquid and carry the return circuit, be equipped with in the continuous type calciner and get the liquid chamber, be equipped with the heat preservation stove in the casting machine, be equipped with pressurized compartment and liquid level the control unit in the heat preservation stove, through the aluminium liquid liquid level in the liquid level the control unit measuring heat preservation stove, with control aluminium liquid is carried the return circuit and is opened or turn -off, constitute automatic aluminium liquid transport structure. The utility model discloses utilize the pipeline to couple together the heat preservation stove of casting machine with the continuous type calciner, form aluminium liquid and carry the return circuit, and constitute automatic aluminium liquid transport structure. Therefore there is the potential safety hazard in the low pressure casting manual operation who solves prior art's cylinder cap, aluminium liquid liquid level can fluctuate and change the problem that produces the oxide easily, has the beneficial effect that simple structure, safety and production efficiency are high.
Description
Technical field
The utility model relates to a kind of casting system, is specifically related to a kind of low energy consumption formula low pressure casting system.Belong to automobile and accessory manufacturing technology field thereof.
Background technology
In prior art, the low pressure casting of cylinder cap is generally that manual operations completes, and concrete grammar is: operating personnel manually inject low pressure from spoon soup melting furnace and keep stove; Keep stove to adopt radiant type heating to make aluminium liquid remain on certain temperature range, utilize air pressure to be filled in mould by aluminium liquid by stalk.Workman reaches 2.5-3 ton in the weight of a shift (8 hours) cast aluminum liquid, and walking with load distance at least reaches 1.5-2 kilometer, dissolves region summer temp: 45-50 DEG C, winter: 30-35 DEG C.There is following shortcoming: the large fatiguability of (1) person works's load, exists potential safety hazard.(2) each casting all needs manually to note soup, and aluminium liquid liquid level can fluctuate to change and easily produce oxide.(3) energy consumption is comparatively large, and stalk is shorter for service life.
Utility model content
The purpose of this utility model, it is the problem that low pressure casting manual operations exists potential safety hazard, aluminium liquid liquid level can fluctuate change easy generation oxide of the cylinder cap in order to solve prior art, a kind of low energy consumption formula low pressure casting system is provided, has that structure is simple, safety and the high feature of production efficiency.
The purpose of this utility model can be achieved through the following technical solutions:
A kind of low energy consumption formula low pressure casting system, comprise casting machine and continous way calciner, its design feature is: utilize pipeline casting machine and continous way calciner to be coupled together, and forms aluminium liquid conveying loop; Be provided with in continous way calciner and get liquid chamber, in casting machine, be provided with holding furnace, in holding furnace, be provided with compression chamber and level control unit, detect the aluminium liquid liquid level in holding furnace by level control unit, open to control described aluminium liquid conveying loop or turn off; Form automatic aluminium liquid structure for conveying.
The purpose of this utility model can also be achieved through the following technical solutions:
Further, immersion heating tube is set in the holding furnace of casting machine, forms immersion to aluminium liquid heating arrangement.
Further, compression chamber has negative pressure pressure structure, forms aluminium liquid rise liquid passage at holding furnace.
Further, in the duct there is heat insulation layer structure, form aluminium liquid insulation transfer passage, keep the insulation syndeton of holding furnace and continuous melting furnace.
The utility model has following beneficial effect:
1, the utility model utilizes pipeline the holding furnace of casting machine and continous way calciner to be coupled together, and forms aluminium liquid conveying loop; Be provided with in continous way calciner and get liquid chamber, in the holding furnace of casting machine, be provided with compression chamber and level control unit, detect the aluminium liquid liquid level in holding furnace by level control unit, open to control described aluminium liquid conveying loop or turn off; Form automatic aluminium liquid structure for conveying.Therefore the low pressure casting manual operations solving the cylinder cap of prior art exists potential safety hazard, aluminium liquid liquid level can fluctuate, and change easily produces the problem of oxide, has that structure is simple, safety and a high beneficial effect of production efficiency.
2, adopt the utility model to reduce energy consumption, reduce spare unit cost; Shorten casting cycle and improve production capacity; Reduce oxide and produce raising aluminium liquid quality; Elimination personnel work load and potential safety hazard.
Accompanying drawing explanation
Fig. 1 is the structural representation of this specific embodiment 1.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is further described.
Specific embodiment 1:
With reference to Fig. 1, the present embodiment comprises casting machine 1 and continous way calciner 2, it is characterized in that: utilize pipeline 4 casting machine 1 and continous way calciner 2 to be coupled together, and forms aluminium liquid conveying loop; Be provided with in continous way calciner 2 and get liquid chamber 3, holding furnace is provided with in casting machine 1, in holding furnace, be provided with compression chamber 5 and level control unit 6, detected the aluminium liquid liquid level in holding furnace by level control unit 6, open to control described aluminium liquid conveying loop or turn off; Form automatic aluminium liquid structure for conveying.
In the present embodiment:
Immersion heating tube is set in the holding furnace of casting machine 1, forms immersion to aluminium liquid heating arrangement.Compression chamber 5 has negative pressure pressure structure, forms aluminium liquid rise liquid passage at holding furnace.Within the duct 4 there is heat insulation layer structure, form aluminium liquid insulation transfer passage, keep the insulation syndeton of holding furnace and continuous melting furnace.
The holding furnace of casting machine 1 connects with continuous-dissolution stove 2 by the present embodiment pipeline 4.Aluminium liquid is got liquid chamber 3 by melting furnace and is transported out by conveyance conduit 4, after the complete beat of Foundry Production, aluminium liquid liquid level in holding furnace can reduce, detected by the rod that detects of the level control unit 6 in compression chamber 5, when liquid level is lower than setting value, stop rod automatic rotation opens supplementary aluminium liquid, and when reaching desired height to aluminium liquid, stop rod rotary closing once more, carries out next productive temp after action completes.
The present embodiment can by transforming casting area again.Brand-new two uses the maintenance stove of immersion heating tube, the more outstanding loss that can reduce energy consumption of heat energy transmission.Utilizing pressure differential filling aluminum liquid without the need to using stalk, decreasing the production cost of spare unit.The forehearth part of original melting furnace is transformed, utilizes chute connect melting furnace and keep stove.In stove, applying pressure by casting machine makes aluminium liquid carry out supply to maintenance stove continuously by connecting pipe, and utilizes fluid level control device to ensure aluminium liquid capacity in stove.Utilize pressure automatically to fill type, cast a beat automatic liquid supply once, casting important official one/class can be reduced.There is following features:
1, adopting automatic makeup to reduce the monoblock cast cycle (original note soup CT:65S → note soup CT:7S now) to getting substitute's dynamic note soup, improving the production capacity in the unit interval, and eliminating the cost changing stalk spare unit.
2, keep stove mode of heating to change immersion into by radiant type and reduce energy consumption; (original: 23kw/ hour → present situation: 12.25kw/ hour)
3, decrease the generation of oxide, improve the molten soup quality of aluminium liquid;
4, cast personnel depaly per tour and cut down a people, eliminate the work load and potential safety hazard brought in this post.
Claims (4)
1. a low energy consumption formula low pressure casting system, comprise casting machine (1) and continous way calciner (2), it is characterized in that: utilize pipeline (4) casting machine (1) and continous way calciner (2) to be coupled together, form aluminium liquid conveying loop; Be provided with in continous way calciner (2) and get liquid chamber (3), holding furnace is provided with in casting machine (1), compression chamber (5) and level control unit (6) is provided with in holding furnace, detect the aluminium liquid liquid level in holding furnace by level control unit (6), open to control described aluminium liquid conveying loop or turn off; Form automatic aluminium liquid structure for conveying.
2. a kind of low energy consumption formula low pressure casting system according to claim 1, is characterized in that: arrange immersion heating tube in the holding furnace of casting machine (1), forms immersion aluminium liquid heating arrangement.
3. a kind of low energy consumption formula low pressure casting system according to claim 1, is characterized in that: compression chamber (5) have negative pressure pressure structure, forms aluminium liquid rise liquid passage at holding furnace.
4. a kind of low energy consumption formula low pressure casting system according to claim 1, is characterized in that: in pipeline (4), have heat insulation layer structure, forms aluminium liquid insulation transfer passage, keeps the insulation syndeton of holding furnace and continuous melting furnace.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520485761.0U CN204842920U (en) | 2015-07-06 | 2015-07-06 | Low energy consumption formula low pressure casting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520485761.0U CN204842920U (en) | 2015-07-06 | 2015-07-06 | Low energy consumption formula low pressure casting system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204842920U true CN204842920U (en) | 2015-12-09 |
Family
ID=54733517
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520485761.0U Expired - Fee Related CN204842920U (en) | 2015-07-06 | 2015-07-06 | Low energy consumption formula low pressure casting system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204842920U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116618608A (en) * | 2023-05-15 | 2023-08-22 | 小米汽车科技有限公司 | Aluminum liquid transmission system and die casting production line |
-
2015
- 2015-07-06 CN CN201520485761.0U patent/CN204842920U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116618608A (en) * | 2023-05-15 | 2023-08-22 | 小米汽车科技有限公司 | Aluminum liquid transmission system and die casting production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151209 |