CN204825019U - Equipment of mixed rare earth alloy cladding material mild steel wire of production zinc -aluminium - Google Patents

Equipment of mixed rare earth alloy cladding material mild steel wire of production zinc -aluminium Download PDF

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Publication number
CN204825019U
CN204825019U CN201520442274.6U CN201520442274U CN204825019U CN 204825019 U CN204825019 U CN 204825019U CN 201520442274 U CN201520442274 U CN 201520442274U CN 204825019 U CN204825019 U CN 204825019U
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China
Prior art keywords
coating
dip
rare earth
earth alloy
immersion trough
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Expired - Fee Related
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CN201520442274.6U
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Chinese (zh)
Inventor
张绍华
慎励进
徐剑
张超
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WUXI JINLIDA ECOLOGICAL POLYTRON TECHNOLOGIES INC
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Jiangyin Jinlida Gabion System Protection Engineering Co Ltd
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Priority to CN201520442274.6U priority Critical patent/CN204825019U/en
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Publication of CN204825019U publication Critical patent/CN204825019U/en
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Abstract

The utility model provides an equipment of mixed rare earth alloy cladding material mild steel wire of production zinc -aluminium, includes unwinding device, the anticorrosive device of the mixed rare earth alloy of dip -coating zinc -aluminium, first stoving case, dip -coating carbon manganese combined material device, knife coating device, stoving case, thread eye, glues the groove, crowded rubber roll, forming die, drawing die, cladding mould, cooling device, draw gear in advance, its characterized in that: unwinding device connects the anticorrosive device of the mixed rare earth alloy of dip -coating zinc -aluminium, first stoving case, dip -coating carbon manganese combined material device, knife coating device, stoving case, thread eye in proper order, glues the groove, crowded rubber roll, forming die, drawing die, cladding mould, cooling device, draw gear in advance, is provided with bottom the anticorrosive device of the mixed rare earth alloy of dip -coating zinc -aluminium and soaks the groove, soaks the inslot and is provided with and soaks the groove driving roller, soaks to be provided with above the outside of groove and into soaks the groove driving roller. The utility model discloses the product of production, it is good to have a corrosion resisting property, and the wearability is good, long service life, the cost is low, advantage that construction period is short.

Description

A kind of equipment producing zinc-aluminium mixed rare earth alloy plated mild steel silk
Technical field
The utility model relates to the equipment of a kind of production for ecological graticule mesh steel wire, is specially a kind of equipment producing zinc-aluminium mixed rare earth alloy plated mild steel silk.
Background technology
Ecological grid technology, exactly by heavy for the low-carbon (LC) of anticorrosive, wear-resistant, high strength zinc-plated, to aluminize or aluminum-zinc alloy adds mishmetal steel wire, or the homogeneity steel wire of coated polymer, the many hinges shape be woven into, the mesh sheet of hexagon mesh or rib screen sheet, then by mesh sheet cutting, be assembled into the structural unit such as solid shore cage, green shore pad, the weighting materials such as inner filling stone, as building basic building block, through strict design calculation, form safety, stable section structure, for protection works such as bank slope, dyke, roadbeds.
Conventional steel squeeze is for solving its erosion resistance, the method of general employing pot galvanize or hot-dip aluminizing zinc, or the method for direct coated PVC processes on these steel wires, when but these steel wires run into contaminative air, water body or ocean environment, because corrosion strength is large, or owing to there is gap between PVC and steel wire, compactness is poor, after stressed, easily cause PVC and steel wire to peel off, the air of pollution, liquid or seawater easily penetrate into these gaps, and the actual service life of steel wire is shortened greatly, add repeated construction investment, have impact on construction quality.
Summary of the invention
The utility model is for the problems referred to above, a kind of equipment producing zinc-aluminium mixed rare earth alloy plated mild steel silk is provided, the product that this equipment is produced, Steel Wire Surface is formed uniformly, have preservative coat, the wearing layer of high fine and close bounding force, nano-titanium dioxide modified composite polrvinyl chloride is coated on wearing layer, not easily loose or dislocation, not easily be stripped, the work-ing life of effective raising composite steel wire in polluted air, polluted-water and ocean environment, have corrosion resistance nature good, wear resistance is good, long service life, cost is low, the advantage that the completion time of project is short.
The technical solution of the utility model is: a kind of equipment producing zinc-aluminium mixed rare earth alloy plated mild steel silk, comprises unwinding device, dip-coating zinc-aluminium mixed rare earth alloy corrosion-resisting device, first drying baker, dip-coating carbon manganese composite device, squeegee apparatus, drying baker, thread eye, glue groove, Extruded roller, preforming tool, pultrusion die, coating mould, refrigerating unit, towing mechanism, is characterized in that: described unwinding device is linked in sequence dip-coating zinc-aluminium mixed rare earth alloy corrosion-resisting device, first drying baker, dip-coating carbon manganese composite device, squeegee apparatus, drying baker, thread eye, glue groove, Extruded roller, preforming tool, pultrusion die, coating mould, refrigerating unit, towing mechanism, immersion trough is provided with bottom described dip-coating zinc-aluminium mixed rare earth alloy corrosion-resisting device, be provided with immersion trough live roll in immersion trough, be provided with into immersion trough live roll above immersion trough outside, immersion trough top is provided with a pair roller, immersion trough is provided with bottom described dip-coating carbon manganese composite device, be provided with immersion trough live roll in immersion trough, be provided with into immersion trough live roll above immersion trough outside, immersion trough top is provided with a pair roller, described squeegee apparatus, comprises blade coating platform, carriage saddle, knife rest, scraper, blade coating platform is provided with carriage saddle above side, and knife rest is arranged on carriage saddle, the fitting surface of scraper laminating knife rest, be connected with knife rest by bolt, the external forcing machine of described coating mould.
The beneficial effects of the utility model are: the product of this device fabrication, Steel Wire Surface is formed uniformly, have preservative coat, the wearing layer of high fine and close bounding force, nano-titanium dioxide modified composite polrvinyl chloride is coated on wearing layer, not easily loose or dislocation, is not easily stripped, the work-ing life of effective raising composite steel wire in polluted air, polluted-water and ocean environment, have corrosion resistance nature good, wear resistance is good, long service life, cost is low, the advantage that the completion time of project is short.
Accompanying drawing explanation
Fig. 1 is apparatus structure schematic diagram of the present utility model.
Fig. 2 is the structure enlarged diagram of dip-coating zinc-aluminium mixed rare earth alloy corrosion-resisting device 3.
Fig. 3 is the structure enlarged diagram of dip-coating carbon manganese composite device 5.
Fig. 4 is the structure enlarged diagram of squeegee apparatus 6.
Fig. 1, Fig. 2, Fig. 3, in Fig. 4, 1. unwinding device, 2. steel wire, 3. dip-coating zinc-aluminium mixed rare earth alloy corrosion-resisting device, 4. the first drying baker, 5. dip-coating carbon manganese composite device, 6. squeegee apparatus, 7. drying baker, 8. thread eye, 9. Extruded roller, 10. pultrusion die, 11. coating moulds, 12. refrigerating units, 13. towing mechanisms, 14. glue grooves, 15. preforming tools, 16. forcing machines, 31. enter immersion trough live roll, 32. immersion troughs, 33. immersion trough live rolls, 34. rolls, 51. enter immersion trough live roll, 52. immersion troughs, 53. immersion trough live rolls, 54. rolls, 61. carriage saddles, 62. knife rests, 63. bolts, 64. scrapers, 65. blade coating platforms.
Embodiment:
Below in conjunction with accompanying drawing, the utility model is further described.
As Fig. 1, Fig. 2, Fig. 3, shown in Fig. 4, a kind of equipment producing zinc-aluminium mixed rare earth alloy plated mild steel silk of the utility model, comprises unwinding device 1, dip-coating zinc-aluminium mixed rare earth alloy corrosion-resisting device 3, first drying baker 4, dip-coating carbon manganese composite device 5, squeegee apparatus 6, drying baker 7, thread eye 8, glue groove 14, extrude roller 9, preforming tool 15, pultrusion die 10, coating mould 11, refrigerating unit 12, towing mechanism 13, is characterized in that: described unwinding device 1 is linked in sequence dip-coating zinc-aluminium mixed rare earth alloy corrosion-resisting device 3, first drying baker 4, dip-coating carbon manganese composite device 5, squeegee apparatus 6, drying baker 7, thread eye 8, glue groove 14, extrude roller 9, preforming tool 15, pultrusion die 10, coating mould 11, refrigerating unit 12, towing mechanism 13, immersion trough 32 is provided with bottom described dip-coating zinc-aluminium mixed rare earth alloy corrosion-resisting device 3, immersion trough live roll 33 is provided with in immersion trough 32, the outside top of immersion trough 32 is provided with into immersion trough live roll 31, immersion trough 32 top is provided with a pair roller 34, immersion trough 52 is provided with bottom described dip-coating carbon manganese composite device 5, immersion trough live roll 53 is provided with in immersion trough 52, the outside top of immersion trough 52 is provided with into immersion trough live roll 51, immersion trough 52 top is provided with a pair roller 54, described squeegee apparatus 6, comprises blade coating platform 65, carriage saddle 61, knife rest 62, scraper 64, blade coating platform 65 is provided with carriage saddle 61 above side, and knife rest 62 is arranged on carriage saddle 61, and scraper 64 is fitted the fitting surface of knife rest 62, is connected, the external forcing machine 16 of described coating mould 11 by bolt 63 with knife rest 62.
In the utility model unwinding device 1 be used for the coiled material of steel wire 2 to open, stretching, dip-coating zinc-aluminium mixed rare earth alloy corrosion-resisting device 3, in dip-coating zinc-aluminium mixed rare earth alloy corrosion-resisting device 3, dip-coating zinc-aluminium mixed rare earth alloy is carried out to through first antiseptic steel wire 2, the temperature of dip-coating zinc-aluminium mixed rare earth alloy liquid is 550 DEG C, the pH value of dip-coating zinc-aluminium mixed rare earth alloy liquid is 5,20 seconds time, described dip-coating zinc-aluminium mixed rare earth alloy liquid is: zinc-aluminium mixed rare earth alloy 120g/L, boric acid 15g/L, sodium laurylsulfonate 0.01g/L, sulfocarbolic acid 10g/L, ethoxylation-methyl naphthol sulfonic acid 4g/L, water, and mixed preparing forms at normal temperatures, make the zinc-aluminium mixed rare earth alloy layer forming uniformly, have high fine and close bounding force through first antiseptic steel wire 2 surface again, the component of this zinc-aluminium mixed rare earth alloy layer is, its component ratio by mass number meter: Al:55%, Zn:40%, Mn:2%, Re:3%, thickness is 0.8 millimeter, grammes per square metre 250g/m 2, dip-coating carbon manganese composite device 5, carbon manganese powder, polyester diol are mixed with dimethylol propionic acid, add N-Methyl pyrrolidone mix and blend, add triethylamine mix and blend, add isophorone diamine mix and blend, add Diisopropyl azodicarboxylate mix and blend, add barium sulfate and carbon black mix and blend, make the agent of carbon manganese composite-material abrasive, add immersion trough 52, make the even dip-coating of carbon manganese composite-material abrasive agent on steel wire 2, make the composition of coating, weave construction more even, wear resisting property improves further, the effect of squeegee apparatus 6 makes wearing layer surface uniform, ensure abrasion-resistant qualities, then enter drying baker 7 and carry out drying and processing, through anticorrosion, the steel wire 2 of Wear-resistant Treatment enters glue groove 14, complete impregnation operation, go out from glue groove 14 again, through Extruded roller 9, carry out plastic squeeze, reenter preforming tool 15, complete preforming operation, go out from preforming tool 15 again, enter pultrusion die 10, complete pultrusion curing process, enter coating mould 11 again, forcing machine 16 gets into coating mould 11 composite polrvinyl chloride material nano-titanium dioxide modified for skin, owing to having certain pressure when forcing machine 16 gets into coating mould 11 composite polrvinyl chloride material nano-titanium dioxide modified for skin, outer nano-titanium dioxide modified composite polrvinyl chloride material is coated on through anticorrosion so can be made to get into uniform close bonding, outside the steel wire 2 of Wear-resistant Treatment, and can be as required, control coated thickness, simple to operation, complete coated operation, enter refrigerating unit 12 again, complete refrigerating work procedure, make its step solidification again, the most laggard towing mechanism 13, complete winding process.
The utility model produces the production process of zinc-aluminium mixed rare earth alloy plated mild steel silk:
(1), unreel: at unwinding device 1, the coiled material of steel wire 2 opened, stretching;
(2), dip-coating zinc-aluminium mixed rare earth alloy: in dip-coating zinc-aluminium mixed rare earth alloy corrosion-resisting device 3, dip-coating zinc-aluminium mixed rare earth alloy is carried out to steel wire 2, the temperature of the rare ± aluminium alloy of dip-coating zinc-aluminium mixing is 550 DEG C, the pH value of dip-coating zinc-aluminium mixed rare earth alloy liquid is 5,20 seconds time, described dip-coating zinc-aluminium mixed rare earth alloy liquid is: zinc-aluminium mixed rare earth alloy 120g/L, boric acid 15g/L, sodium laurylsulfonate 0.01g/L, sulfocarbolic acid 10g/L, ethoxylation-methyl naphthol sulfonic acid 4g/L, water, and mixed preparing forms at normal temperatures; Make steel wire 2 surface form zinc-aluminium mixed rare earth alloy layer that is uniform, that have high fine and close bounding force, the component of this zinc-aluminium mixed rare earth alloy layer is, its component ratio by mass number meter: Al:55%, Zn:40%, Mn:2%, Re:3%, thickness is 0.8 millimeter, grammes per square metre 250g/m 2; Then enter the first drying baker 4 and carry out drying and processing;
(3), dip-coating carbon manganese matrix material: carbon manganese powder, polyester diol are mixed with dimethylol propionic acid, add N-Methyl pyrrolidone mix and blend, add triethylamine mix and blend, add isophorone diamine mix and blend, add Diisopropyl azodicarboxylate mix and blend, add barium sulfate and carbon black mix and blend, make the agent of carbon manganese composite-material abrasive, add immersion trough 52, make the even dip-coating of carbon manganese composite-material abrasive agent on steel wire 2, make the composition of coating, weave construction more even, wear resisting property improves further; Speed is: 3m/min, and dip-coating amount is: 30g/m 2, during dip-coating, the temperature of wear-resistant paint is 30 DEG C;
(4), blade coating: by finely tuning in the elongated hole of the bolt 63 connecting scraper 64 and knife rest 62 fitting surface on knife rest 62, the object of the edge of a knife high and low position of fine setting scraper 64 can be reached, thus meet that steel wire 2 top coat is thick, the requirement of thinness, make spraying abrasion-proof layer surface uniform, ensure anticorrosive quality; Then enter drying baker 7 and carry out drying and processing;
(5), extrusion cladding: through anticorrosion, the steel wire 2 of Wear-resistant Treatment enters glue groove 14, complete impregnation operation, go out from glue groove 14 again, through Extruded roller 9, carry out plastic squeeze, reenter preforming tool 15, complete preforming operation, go out from preforming tool 15 again, enter pultrusion die 10, complete pultrusion curing process, enter coating mould 11 again, forcing machine 16 gets into coating mould 11 composite polrvinyl chloride material nano-titanium dioxide modified for skin, owing to having certain pressure when forcing machine 16 gets into coating mould 11 composite polrvinyl chloride material nano-titanium dioxide modified for skin, outer nano-titanium dioxide modified composite polrvinyl chloride material is coated on through anticorrosion so can be made to get into uniform close bonding, outside the steel wire 2 of Wear-resistant Treatment, and can be as required, control coated thickness, simple to operation, complete coated operation, enter refrigerating unit 12 again, complete refrigerating work procedure, make its step solidification again, the most laggard towing mechanism 13, complete winding process.
As can be seen here, the product that the utility model is produced, Steel Wire Surface is formed uniformly, have preservative coat, the wearing layer of high fine and close bounding force, and nano-titanium dioxide modified composite polrvinyl chloride is coated on wearing layer, not easily loose or dislocation, not easily be stripped, effectively improve the work-ing life of composite steel wire in polluted air, polluted-water and ocean environment, there is corrosion resistance nature good, wear resistance is good, long service life, cost is low, the advantage that the completion time of project is short.

Claims (1)

1. produce an equipment for zinc-aluminium mixed rare earth alloy plated mild steel silk, comprise unwinding device, dip-coating zinc-aluminium mixed rare earth alloy corrosion-resisting device, first drying baker, dip-coating carbon manganese composite device, squeegee apparatus, drying baker, thread eye, glue groove, Extruded roller, preforming tool, pultrusion die, coating mould, refrigerating unit, towing mechanism, is characterized in that: described unwinding device is linked in sequence dip-coating zinc-aluminium mixed rare earth alloy corrosion-resisting device, first drying baker, dip-coating carbon manganese composite device, squeegee apparatus, drying baker, thread eye, glue groove, Extruded roller, preforming tool, pultrusion die, coating mould, refrigerating unit, towing mechanism, immersion trough is provided with bottom described dip-coating zinc-aluminium mixed rare earth alloy corrosion-resisting device, be provided with immersion trough live roll in immersion trough, be provided with into immersion trough live roll above immersion trough outside, immersion trough top is provided with a pair roller, immersion trough is provided with bottom described dip-coating carbon manganese composite device, be provided with immersion trough live roll in immersion trough, be provided with into immersion trough live roll above immersion trough outside, immersion trough top is provided with a pair roller, described squeegee apparatus, comprises blade coating platform, carriage saddle, knife rest, scraper, blade coating platform is provided with carriage saddle above side, and knife rest is arranged on carriage saddle, the fitting surface of scraper laminating knife rest, be connected with knife rest by bolt, the external forcing machine of described coating mould.
CN201520442274.6U 2015-06-21 2015-06-21 Equipment of mixed rare earth alloy cladding material mild steel wire of production zinc -aluminium Expired - Fee Related CN204825019U (en)

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CN201520442274.6U CN204825019U (en) 2015-06-21 2015-06-21 Equipment of mixed rare earth alloy cladding material mild steel wire of production zinc -aluminium

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110923599A (en) * 2019-12-04 2020-03-27 马鞍山市凯敏钢缆有限责任公司 Steel wire galvanizing method and galvanizing device used by same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110923599A (en) * 2019-12-04 2020-03-27 马鞍山市凯敏钢缆有限责任公司 Steel wire galvanizing method and galvanizing device used by same
CN110923599B (en) * 2019-12-04 2024-03-19 马鞍山市凯敏钢缆有限责任公司 Steel wire galvanization method and galvanization device used by same

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C14 Grant of patent or utility model
GR01 Patent grant
C56 Change in the name or address of the patentee
CP01 Change in the name or title of a patent holder

Address after: 214105 Xishan economic and Technological Development Zone, Jiangsu, Rong Yu Road, No. 55, No.

Patentee after: WUXI JINLIDA ECOLOGICAL POLYTRON TECHNOLOGIES INC

Address before: 214105 Xishan economic and Technological Development Zone, Jiangsu, Rong Yu Road, No. 55, No.

Patentee before: JIANGYIN JINLIDA GABION SYSTEM PROTECTION ENGINEERING CO., LTD.

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20151202

Termination date: 20200621