CN204818954U - Cutter cutting is with micro - oil gas lubrication and cooling device - Google Patents
Cutter cutting is with micro - oil gas lubrication and cooling device Download PDFInfo
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- CN204818954U CN204818954U CN201520563926.1U CN201520563926U CN204818954U CN 204818954 U CN204818954 U CN 204818954U CN 201520563926 U CN201520563926 U CN 201520563926U CN 204818954 U CN204818954 U CN 204818954U
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Abstract
The utility model discloses a cutter cutting is with micro - oil gas lubrication and cooling device, including first gas -supply pipe, the second gas -supply pipe, oil pipe is failed to first defeated oil pipe and second, it has set gradually first ball valve to turn left from the right side on the first gas -supply pipe, second ball valve and air -vent valve, the end of giving vent to anger of second gas -supply pipe is provided with the vortex tube, be provided with the fully enclosed oil tank between the give vent to anger end and the first defeated oil pipe's of first gas -supply pipe the oil feed end, be provided with little flow control valve on the first defeated oil pipe, be provided with the check valve between first defeated oil pipe's produce oil end and the defeated oil pipe's of second the oil feed end, the embedded governing valve that is provided with in the vortex tube used heat air outlet, the cold airflow outlet of vortex tube is connected with the third gas -supply pipe, the end of giving vent to anger of third gas -supply pipe is provided with the air -fuel mixture ware, the defeated oil pipe's of second the end that produces oil is connected with the air -fuel mixture ware, install the nozzle on the air -fuel mixture ware. Above -mentioned technical scheme, structural design is reasonable, simple structure, reliable operation, convenient to use, cooling and lubricated effectual.
Description
Technical field
The utility model relates to lubrication technical field, is specifically related to the micro-oil gas lubricating and cooling of a kind of Tool in Cutting.
Background technology
In metal cutting process, a large amount of heat in metal cutting can be produced, usual needs inject cutting fluid to cutting position and (comprise water base, oil base etc.), lubrication is carried out to cutting region, with reduce Tool in Cutting power and and workpiece between rub, lead away heat in metal cutting, reduce tool wear, remove institute simultaneously and produce chip, raising workpiece machining surface quality.In known technology, cutting fluid method is used to be mainly drape process, namely with certain pressure by cutting fluid or with compressed air mixed aerosol after to cutting region spray, in recent years the micro-oil-air lubrication widely adopted in addition, namely after mixing with compressed air with micro cutting oil, with oil gas binary fluid form to cutting region spray.But all there is following technical problem in actual use: one is that the cutting fluid consumption that drape process uses is large, and easily cause environmental pollution, cooling and lubricating is limited in one's ability; Two is that the configuration of micro-oil-air lubrication is complicated, and cost is higher, and institute adopts compressed air to be normal temperature state, and cooling effect is limited, should not be applicable to high-tenacity cutting.Therefore all there is certain limitation in actual use.
Summary of the invention
For the deficiency that prior art exists, the purpose of this utility model is to provide that a kind of reasonable in design, structure are simple, reliable operation, the micro-oil gas lubricating and cooling of Tool in Cutting that easy to use, Cooling and Lubricator is effective.
For achieving the above object, the utility model provides following technical scheme: the micro-oil gas lubricating and cooling of a kind of Tool in Cutting, comprise the first appendix, second appendix, first petroleum pipeline and the second petroleum pipeline, described first appendix is turned left from the right side and is disposed with the first ball valve, second ball valve and pressure regulator valve, described first ball valve is connected the second appendix with between the second ball valve, the inlet end of described second appendix is fixedly connected with the first appendix, the outlet side of described second appendix is provided with vortex tube, totally enclosed fuel tank is provided with between the outlet side of described first appendix and the oil inlet end of the first petroleum pipeline, described first petroleum pipeline is provided with micrometeor control valve, check valve is provided with between the oil outlet end of described first petroleum pipeline and the oil inlet end of the second petroleum pipeline, described vortex tube left end is provided with cold air discharge port, vortex tube right-hand member is provided with used heat air outlet slit, this used heat air outlet slit built-in type is provided with control valve, described cold air discharge port is connected with the 3rd appendix, the outlet side of described 3rd appendix is provided with oil-gas mixer, the oil outlet end of described second petroleum pipeline is connected with oil-gas mixer, described oil-gas mixer is provided with nozzle.
By adopting technique scheme, a road compressed air enters vortex tube through the first ball valve, and through gas separaion, the cold airflow obtaining temperature lower from vortex tube left end interface enters oil-gas mixer, and used heat air is discharged from vortex tube right-hand member; Another road compressed air enters total closed oil tank through the second ball valve, pressure regulator valve, utilizes the pressure of air that cutting oil in fuel tank is entered oil-gas mixer by micrometeor control valve, check valve pressure injection, after mixing with cold airflow, by nozzle to cutting region spray; In tool cutting process, cold airflow not only itself can absorb heat in metal cutting, and high speed gas speed can be led rapidly (blowing) and walks heat, and blows down chip.Simultaneously contained in cold airflow cutting oil cuts position formation oil film at cutter and workpiece and lubricates, also the generation of frictional heat is reduced, reduce tool wear, the rust inhibition in work pieces process face can also be played, very limited to the contaminated with oil mist of surrounding enviroment, therefore its cooling and lubricating and environment protecting are very remarkable, and pole is suitable for high-rate cutting.
The utility model is set to further: the oil inlet end of described first petroleum pipeline stretches into fuel tank and arranges, and the port of the oil inlet end of the first petroleum pipeline is arranged near the inner chamber bottom surface of fuel tank.By this setting, the first petroleum pipeline arranges more reasonable, and oil-feed work is more reliable.
The utility model is also set to further: the outlet side of described first appendix is stretched into fuel tank and arranged, and the port of the outlet side of the first appendix is arranged near the inner chamber upper surface of fuel tank.By this setting, the first appendix arranges more reasonable, works more reliable.
The utility model is also set to further: described first ball valve and the second ball valve are magnetic valve.By this setting, carry out the keying of control valve with electric signal, to realize automatic control, easy to use.
The utility model is also set to further: described nozzle is ball-joint hose director.By this setting, nozzle arranges rationally, easy to use, reliable operation.
The utility model has the advantages that: compared with prior art, the utility model vibrational power flow is more reasonable, one road compressed air enters vortex tube through the first ball valve, through gas separaion, the cold airflow obtaining temperature lower from vortex tube left end interface enters oil-gas mixer, and used heat air is discharged from vortex tube right-hand member; Another road compressed air enters total closed oil tank through the second ball valve, pressure regulator valve, utilizes the pressure of air that cutting oil in fuel tank is entered oil-gas mixer by micrometeor control valve, check valve pressure injection, after mixing with cold airflow, by nozzle to cutting region spray; In tool cutting process, cold airflow not only itself can absorb heat in metal cutting, and high speed gas speed can be led rapidly (blowing) and walks heat, and blows down chip.Simultaneously contained in cold airflow cutting oil cuts position formation oil film at cutter and workpiece and lubricates, also the generation of frictional heat is reduced, reduce tool wear, the rust inhibition in work pieces process face can also be played, very limited to the contaminated with oil mist of surrounding enviroment, therefore its cooling and lubricating and environment protecting are very remarkable, and pole is suitable for high-rate cutting.
Below in conjunction with Figure of description and specific embodiment, the utility model is described in further detail.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model embodiment.
Detailed description of the invention
See Fig. 1, the micro-oil gas lubricating and cooling of a kind of Tool in Cutting disclosed in the utility model, comprise the first appendix 1, second appendix 2, first petroleum pipeline 3 and the second petroleum pipeline 4, described first appendix 1 is turned left from the right side and is disposed with the first ball valve 5, second ball valve 6 and pressure regulator valve 7, described first ball valve 5 is connected the second appendix 2 with between the second ball valve 6, the inlet end of described second appendix 2 is fixedly connected with the first appendix 1, the outlet side of described second appendix 2 is provided with vortex tube 8, totally enclosed fuel tank 9 is provided with between the outlet side of described first appendix 1 and the oil inlet end of the first petroleum pipeline 3, described first petroleum pipeline 3 is provided with micrometeor control valve 10, check valve 11 is provided with between the oil outlet end of described first petroleum pipeline 3 and the oil inlet end of the second petroleum pipeline 4, described vortex tube 8 left end is provided with cold air discharge port 81, vortex tube 8 right-hand member is provided with used heat air outlet slit 82, this used heat air outlet slit 82 built-in type is provided with control valve 12, described cold air discharge port 81 is connected with the 3rd appendix 13, the outlet side of described 3rd appendix 13 is provided with oil-gas mixer 14, the oil outlet end of described second petroleum pipeline 4 is connected with oil-gas mixer 14, described oil-gas mixer 14 is provided with nozzle 15.
Refrigeration principle and the architectural feature of described vortex tube 8 belong to known technology, and this series products can be bought in market.The present embodiment is just no longer described.
Described first ball valve 5, second ball valve 6 and pressure regulator valve 7 are all threaded with the first appendix 1; Described check valve 11 and micrometeor control valve 10 are all threaded with the first petroleum pipeline 3; The oil inlet end of the second petroleum pipeline 4 is threaded with micrometeor control valve 10, and the oil outlet end of the second petroleum pipeline 4 is threaded with oil-gas mixer 14; The outlet side of the second appendix 2 is threaded with vortex tube 8; Inlet end and first appendix 1 of described second appendix 2 are threaded connection, and to be threaded with the first appendix 1 link position place Pressure gauge 16 at the inlet end of this second appendix 2; Described 3rd appendix 13 inlet end is threaded with vortex tube 8; 3rd appendix 13 outlet side is threaded with oil-gas mixer 14; Nozzle 15 is threaded with oil-gas mixer 14; Described control valve 12 is threaded with used heat air outlet slit 82 internal face.
For making the utility model structure more reasonable, as preferably, the oil inlet end of the first petroleum pipeline 3 described in the present embodiment stretches into fuel tank 9 and arranges, and the port of the oil inlet end of the first petroleum pipeline 3 is arranged near the inner chamber bottom surface of fuel tank 9.The outlet side of described first appendix 1 is stretched into fuel tank 9 and is arranged, and the port of the outlet side of the first appendix 1 is arranged near the inner chamber upper surface of fuel tank 9.
Described first ball valve 5 and the second ball valve 6 are magnetic valve.When closedown second ball valve 6 and micrometeor control valve 10, then the complete cold airflow with lower temperature sprays to cutting region, and pole is applicable to nonmetal, and as rubber, the high-speed cutting processing of graphite, also can be used for the high-rate cutting of hard alloy cutter to metal material.
Described nozzle 15 is ball-joint hose director.
During practical application, the road compressed air from existing source of the gas enters vortex tube through the first ball valve, and through gas separaion, the cold airflow obtaining temperature lower from vortex tube left end interface enters oil-gas mixer, and used heat air is discharged from vortex tube right-hand member; Control valve is in order to regulate flow and the temperature of cold airflow; Another road compressed air enters total closed oil tank through the second ball valve, pressure regulator valve, utilize the pressure of air that cutting oil in fuel tank is entered oil-gas mixer by micrometeor control valve, check valve pressure injection, after mixing with cold airflow, form oil gas binary fluid, by nozzle to cutting region spray.In tool cutting process, cold airflow not only itself can absorb heat in metal cutting, and high velocity air can be led rapidly (blowing) and walked heat, and blow down chip, simultaneously contained in cold airflow cutting oil cuts position formation oil film at cutter and workpiece and lubricates, also the generation of frictional heat is reduced, reduce tool wear, the rust inhibition in work pieces process face can also be played, cutting oil consumption is extremely low, also very limited to the contaminated with oil mist of surrounding enviroment, therefore its cooling and lubricating and environment protecting are very remarkable, and pole is suitable for high-rate cutting.
Above-described embodiment is to specific descriptions of the present utility model; only for being further described the utility model; can not be interpreted as the restriction to the utility model protection domain, the technician of this area makes some nonessential improvement according to the content of above-mentioned utility model to the utility model and adjustment all falls within protection domain of the present utility model.
Claims (5)
1. the micro-oil gas lubricating and cooling of Tool in Cutting, comprise the first appendix (1), second appendix (2), first petroleum pipeline (3) and the second petroleum pipeline (4), it is characterized in that: described first appendix (1) is turned left from the right side is disposed with the first ball valve (5), second ball valve (6) and pressure regulator valve (7), described first ball valve (5) is connected the second appendix (2) with between the second ball valve (6), the inlet end of described second appendix (2) is fixedly connected with the first appendix (1), the outlet side of described second appendix (2) is provided with vortex tube (8), totally enclosed fuel tank (9) is provided with between the outlet side of described first appendix (1) and the oil inlet end of the first petroleum pipeline (3), described first petroleum pipeline (3) is provided with micrometeor control valve (10), check valve (11) is provided with between the oil outlet end of described first petroleum pipeline (3) and the oil inlet end of the second petroleum pipeline (4), described vortex tube (8) left end is provided with cold air discharge port (81), vortex tube (8) right-hand member is provided with used heat air outlet slit (82), this used heat air outlet slit (82) built-in type is provided with control valve (12), described cold air discharge port (81) is connected with the 3rd appendix (13), the outlet side of described 3rd appendix (13) is provided with oil-gas mixer (14), the oil outlet end of described second petroleum pipeline (4) is connected with oil-gas mixer (14), described oil-gas mixer (14) is provided with nozzle (15).
2. the micro-oil gas lubricating and cooling of a kind of Tool in Cutting according to claim 1, it is characterized in that: the oil inlet end of described first petroleum pipeline (3) stretches into fuel tank (9) and arranges, and the port of the oil inlet end of the first petroleum pipeline (3) is arranged near the inner chamber bottom surface of fuel tank (9).
3. the micro-oil gas lubricating and cooling of a kind of Tool in Cutting according to claim 2, it is characterized in that: the outlet side of described first appendix (1) is stretched into fuel tank (9) and arranged, and the port of the outlet side of the first appendix (1) is arranged near the inner chamber upper surface of fuel tank (9).
4. the micro-oil gas lubricating and cooling of a kind of Tool in Cutting according to claim 3, is characterized in that: described first ball valve (5) and the second ball valve (6) are magnetic valve.
5. the micro-oil gas lubricating and cooling of a kind of Tool in Cutting according to claim 4, is characterized in that: described nozzle (15) is ball-joint hose director.
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CN201520563926.1U CN204818954U (en) | 2015-07-30 | 2015-07-30 | Cutter cutting is with micro - oil gas lubrication and cooling device |
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CN201520563926.1U CN204818954U (en) | 2015-07-30 | 2015-07-30 | Cutter cutting is with micro - oil gas lubrication and cooling device |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106514495A (en) * | 2016-12-30 | 2017-03-22 | 青岛理工大学 | Expander-driving type refrigerating, low-temperature cooling and nanoparticle jet minimal quantity lubrication supplying system |
CN106584279A (en) * | 2016-12-30 | 2017-04-26 | 青岛理工大学 | Expansion machine refrigeration subcooling and nano particle jet flow minimal quantity lubrication supply system |
CN106737203A (en) * | 2017-01-04 | 2017-05-31 | 青岛理工大学 | Superonic flow nozzzle vortex tube refrigeration couples feed system with nano-fluid micro lubricating |
CN111745460A (en) * | 2020-07-29 | 2020-10-09 | 南京工业职业技术学院 | Be used for online mixing mechanism of cradle formula five-axis machine tool cutting fluid |
-
2015
- 2015-07-30 CN CN201520563926.1U patent/CN204818954U/en active Active
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106514495A (en) * | 2016-12-30 | 2017-03-22 | 青岛理工大学 | Expander-driving type refrigerating, low-temperature cooling and nanoparticle jet minimal quantity lubrication supplying system |
CN106584279A (en) * | 2016-12-30 | 2017-04-26 | 青岛理工大学 | Expansion machine refrigeration subcooling and nano particle jet flow minimal quantity lubrication supply system |
CN106514495B (en) * | 2016-12-30 | 2018-11-09 | 青岛理工大学 | Expanding machine drives refrigeration low-temperature to cool down nano-particle jet stream micro lubricating feed system |
CN106737203A (en) * | 2017-01-04 | 2017-05-31 | 青岛理工大学 | Superonic flow nozzzle vortex tube refrigeration couples feed system with nano-fluid micro lubricating |
CN111745460A (en) * | 2020-07-29 | 2020-10-09 | 南京工业职业技术学院 | Be used for online mixing mechanism of cradle formula five-axis machine tool cutting fluid |
CN111745460B (en) * | 2020-07-29 | 2024-04-19 | 南京工业职业技术学院 | Cutting fluid on-line mixing mechanism for cradle type five-axis machine tool |
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