CN204814931U - Bushing type sterilization machine that contains dual economizer - Google Patents
Bushing type sterilization machine that contains dual economizer Download PDFInfo
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- CN204814931U CN204814931U CN201520407217.4U CN201520407217U CN204814931U CN 204814931 U CN204814931 U CN 204814931U CN 201520407217 U CN201520407217 U CN 201520407217U CN 204814931 U CN204814931 U CN 204814931U
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Abstract
The utility model discloses a bushing type sterilization machine that contains dual economizer, include that into measurement plunger material pump, sleeve pipe material add heat exchanger, the sleeve pipe material disinfects and hold warm heat exchanger, jacket cooling interchanger, sleeve pipe feed back interchanger, heat -exchanger pump, hot -water heating system, superheated water storage system, many specifications stainless steel pipeline etc. Still increased the hot water recovery system of recycling, first section bushing type heat recovery interchanger, second section bushing type heat recovery interchanger in addition. Condensate outlet through material pump and plate heat exchanger connects first section bushing type heat recovery interchanger ectonexine entry respectively, makes the material utilize the comdenstion water waste heat once to preheat, disinfecting and holding warm heat exchanger inlayer material layer exit linkage second section bushing type heat recovery interchanger inlayer material layer entry through the sleeve pipe material, make the material utilization disinfect the surplus temperature of back material and carry out the secondary and preheat, dual energy -conservation has been realized to above -mentioned the improvement, has also practiced thrift equipment manufacturing cost.
Description
Technical field
This utility model relates to sterilization machine field, particularly relates to the sleeve pipe sterilization machine containing dual energy saver.
Background technology
------metering conveying pump---heating heat exchanger---the operation of sterilization---cooler---filling machine of holding warm device of forcing product pump that the operating path of current sterilization machine is generally raw material surge tank, steam and Yuan Shui enter after plate type heat exchanger carries out heat exchange, entered bringing-up section heat exchanger by the hot water heated partly to be utilized, enter recovery system after being excluded subsequently and then be recycled into plate type heat exchanger, and steam becomes condensed water after meeting former water, this condensed water water temperature is about up to 132 DEG C, but discharge thereupon, cause the waste of the energy.In addition, the temperature of charge of warm section insulation outflow is held about up to 132 DEG C through bringing-up section heating and sterilization, follow-uply enter about 40 DEG C that cooling section makes it that temperature is cooled to suitable fill, need larger film-cooled heat, while causing thermal waste, also can cause the increase of the manufacturing cost of equipment.
Utility model content
Need to solve the waste of steam condensate (SC) heat energy, cooling section in existing sterilization machine technology the problem that the large manufacturing cost of film-cooled heat is large, this utility model provides a kind of casing tube type sterilization machine containing dual energy saver.
A kind of casing tube type sterilization machine containing dual energy saver disclosed in this utility model, comprise into metering plunger product pump, sleeve pipe heating material exchanger, the sterilization of sleeve pipe material and hold temperature heat exchanger, jacket cooling exchanger, sleeve pipe feed back exchanger, heat-exchanger pump, hot-water heating system, superheated water stocking system, many specifications stainless steel pipes also comprise Recovery of the hot water reutilization system, first paragraph bushing type heat recovery exchanger, second segment bushing type heat recovery exchanger in addition.
Metering plunger product pump material outfan is communicated with the material bed entrance of first paragraph bushing type heat recovery exchanger internal layer, the steam condensate (SC) outlet first paragraph bushing type heat recovery exchanger outer dielectric layer entrance of the plate type heat exchanger in Recovery of the hot water reutilization system, the material bed outlet of first paragraph bushing type heat recovery exchanger internal layer is communicated with second segment bushing type heat recovery exchanger outer skin materials layer entrance by stainless steel pipes, material sterilizes and holds the material bed entrance of temperature heat exchanger internal layer material bed outlet second segment bushing type heat recovery exchanger internal layer, the material bed entrance of second segment bushing type heat recovery exchanger outer skin materials layer outlet sleeve pipe heating material exchanger internal layer, the material bed entrance of second segment bushing type heat recovery exchanger internal layer material bed outlet jacket cooling exchanger internal layer.
In such scheme, the material bed entrance of first paragraph bushing type heat recovery exchanger internal layer, the steam-condensation water out of the plate type heat exchanger in Recovery of the hot water reutilization system, first paragraph bushing type heat recovery exchanger outer dielectric layer entrance, the material bed outlet of first paragraph bushing type heat recovery exchanger internal layer, second segment bushing type heat recovery exchanger outer skin materials layer entrance, material sterilizes and holds the material bed outlet of temperature heat exchanger internal layer, the material bed entrance of second segment bushing type heat recovery exchanger internal layer, second segment bushing type heat recovery exchanger outer skin materials layer exports, the material bed entrance of sleeve pipe heating material exchanger internal layer, the material bed outlet of second segment bushing type heat recovery exchanger internal layer, the equal welded flange of the material bed entrance of jacket cooling exchanger internal layer.
In such scheme, sleeve pipe material sterilizes and holds temperature heat exchanger, first paragraph bushing type heat recovery exchanger and second segment bushing type heat recovery exchanger is adopt double-layer sleeve structure.
In such scheme, double-layer sleeve structure is concentric circular symmetrical structure, comprises the first trocar sheath and the second inner sleeve, the first trocar sheath and the second inner sleeve cross section concentric circular each other; Second inner sleeve than the first overcoat pipe range, bilayer sleeve two ends welded flange.
In such scheme, the second inner sleeve of bilayer sleeve forms inner chamber, the flange be attached thereto has corresponding through flange hole; First trocar sheath and the second inner sleeve form annular chamber, flange have the raised flanges face of filling corresponding thereto; Second sleeve pipe along its length relative two sides has a pair through hole near both ends, through hole adpting flange.
In such scheme, sleeve pipe material sterilizes and holds temperature heat exchanger and adopts double-layer sleeve structure, fills heat preservation rock in the annular chamber that the first trocar sheath and the second inner sleeve are formed.
In such scheme, the stainless steel pipes that hot-water heating system is communicated with is communicated with the steam inlet joint on first paragraph bushing type heat recovery exchanger and second segment bushing type heat recovery exchanger gateway flange; Vapor barrier groove on steam inlet fittings end face of flange.
In such scheme, sleeve pipe material sterilizes and holds on temperature heat exchanger, first paragraph bushing type heat recovery exchanger and second segment bushing type heat recovery exchanger gateway flange the condensation-water drain joint that be communicated with vapor barrier groove corresponding with steam inlet joint location, stainless steel pipes connects condensation-water drain joint, and is connected to the overheated bucket water inlet pipe in superheated water stocking system.
In such scheme, Recovery of the hot water reutilization system comprises plate type heat exchanger, drain valve, stop valve, hot water barrel, heat-exchanger pump and stainless steel pipes.
Beneficial effect
Advantage of the present utility model and beneficial effect are: this utility model provides a kind of casing tube type sterilization machine containing dual energy saver, bilayer sleeve form is adopted by increasing Recovery of the hot water reutilization system, first paragraph bushing type heat recovery exchanger, second segment bushing type heat recovery exchanger and improving the sterilization of sleeve pipe material and hold temperature heat exchanger, the heat energy of material before the effective heat energy reclaiming steam condensate (SC) and the sterilized rear cooling of insulation, save the energy, also reduce the heat exchange area that cooling section needs simultaneously, thus reduce the manufacturing cost of sterilization machine.
Accompanying drawing explanation
In order to be illustrated more clearly in this utility model embodiment or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the anatomical connectivity schematic diagram of prior art sterilization machine.
Fig. 2 is the anatomical connectivity schematic diagram of a kind of casing tube type sterilization machine containing dual energy saver of this utility model.
Fig. 3 is the bilayer sleeve partial sectional view being connected with flange of a kind of casing tube type sterilization machine containing dual energy saver of this utility model.
Fig. 4 is the cross-sectional view of first, second section of bushing type heat recovery exchanger bilayer sleeve used of a kind of casing tube type sterilization machine containing dual energy saver of this utility model.
Fig. 5 is that the sleeve pipe material of a kind of casing tube type sterilization machine containing dual energy saver of this utility model sterilizes and holds the cross-sectional view of temperature heat exchanger bilayer sleeve used.
In figure: 1. bilayer sleeve, 101. first trocar sheaths, 102 second inner sleeves, 103. inner chambers (internal layer is material bed), 104. annular chambers (outer media/material bed), 105. heat preservation rock, the material bed entrance of 106. internal layer, 107. outer medias/material bed entrance, 2. flange, 201. flange hole, 202. raised flanges faces, 203. end face of flange, 204. vapor barrier grooves, 205. steam inlet joints, 206. condensation-water drain joints, 3. measure plunger product pump, 4. Recovery of the hot water reutilization system, 5. first paragraph bushing type heat recovery exchanger, 6. second segment bushing type heat recovery exchanger 7. sleeve pipe heating material exchanger, 8. sleeve pipe material sterilizes and holds temperature heat exchanger, 9. jacket cooling exchanger, 10. aseptic big bag bottler, 11. sleeve pipe feed back exchangers, 12. heat-exchanger pumps, 13.CIP scavenging pump, 14. hot-water heating systems, 15. superheated water stocking systems, 16. overheated buckets enter aquaporin, 17. stainless steel pipes, 18. drain valves, 19. hot water barrels, 20. plate type heat exchanger 21. steam condensate (SC) outlet(discharge) flanges, 22. material buffer tanks, 23. material feeding pumps.
Detailed description of the invention
Below in conjunction with drawings and Examples, detailed description of the invention of the present utility model is further described.Following examples only for clearly the technical solution of the utility model being described, and can not limit protection domain of the present utility model with this.
Fig. 1 shows the anatomical connectivity schematic diagram of sleeve pipe sterilization machine prior art.
In the sleeve pipe sterilization machine structure of prior art, propose to flow into the sterilization of sleeve pipe material by stainless steel pipes 17 after the heating of sleeve pipe heating material exchanger 7 directly squeezed into by material to be heated and hold temperature heat exchanger 8 from metering plunger product pump 3 and then flow directly into jacket cooling exchanger 9 and carry out cooling and then enter fill or reflux.The high-temperature material sterilized through heating and hold temperature in process directly drops to fill temperature by jacket cooling exchanger, needs larger film-cooled heat, increases the cost of jacket cooling exchanger, also has heat waste simultaneously.
From hot-water heating system 14 energy replacement steam condensate (SC) out with for the sterilization of sleeve pipe material and after holding temperature heat exchanger 8 liang of end flanges vapor barriers, from condensation-water drain joint 206 exhaust steam condensed water, temperature is usually up to about 132 DEG C, directly discharge in the sleeve pipe sterilization machine structure of prior art, cause energy dissipation.
Embodiment of the present utility model is exactly the improvement made for energy dissipation of the prior art and jacket cooling exchanger film-cooled heat is large, cost is high problem, makes detailed description below to detailed description of the invention.
Fig. 2 shows a kind of anatomical connectivity schematic diagram of the casing tube type sterilization machine containing dual energy saver, comprise feed material surge tank 22, material feeding pump 23, metering plunger product pump 3, sleeve pipe heating material exchanger 7, sleeve pipe material sterilizes and holds temperature heat exchanger 8, jacket cooling exchanger 9, aseptic big bag bottler 10, sleeve pipe feed back exchanger 11, heat-exchanger pump 12, CIP scavenging pump 13, hot-water heating system 14, it is 15 that superheated water stores, many specifications stainless steel pipes 17, also comprise Recovery of the hot water reutilization system 4, first paragraph bushing type heat recovery exchanger 5, second segment bushing type heat recovery exchanger 6.
Metering plunger product pump 3 material outfan connects first paragraph bushing type heat recovery exchanger 5 internal layer material bed entrance 106 flange 2, makes temperature be that the initial material of 20 DEG C ~ about 30 DEG C advanced into the recycling that the pre-heat treatment section carries out heat energy before entering bringing-up section.
The steam condensate (SC) of the plate type heat exchanger 20 in Recovery of the hot water reutilization system 4, temperatures as high about 132 DEG C, connect drain valve 18 by plate type heat exchanger 20 steam condensate (SC) outlet(discharge) flange 21 to be incubated, hot water barrel 19 cushions, heat-exchanger pump 12 promotes and stainless steel pipes 17 transmits, final connection first paragraph bushing type heat recovery exchanger 5 outer dielectric layer entrance 107 flange., the steam condensate (SC) containing high heat energy of discharge waste in prior art, contain at this utility model in the casing tube type sterilization machine of dual energy saver and improve by said structure the outer dielectric layer 104. being transported to first paragraph bushing type heat recovery exchanger 4, preheating is carried out to the material being positioned at first paragraph bushing type heat recovery exchanger 4 internal layer material bed 103, after preheating material and steam condensate (SC) carry out heat exchange, temperature of charge can rise to 40 DEG C ~ about 50 DEG C.
First paragraph bushing type heat recovery exchanger 4 internal layer material bed outlet 106 flange 2 is by connecting second segment bushing type heat recovery exchanger 5 outer skin materials layer entrance 107 flange by stainless steel pipes 17, make material transferring through the first heavy preheating to second segment bushing type heat recovery exchanger 5, prepare to carry out the second heavily preheating.
Sterilize through sleeve pipe material and hold temperature heat exchanger 8 and keep steady the temperature of charge after sterilizing usually up to about 137 DEG C, sterilized by sleeve pipe material and hold temperature heat exchanger 8 internal layer material bed outlet 106 flange 2 and connect second segment bushing type heat recovery exchanger 5 internal layer material bed entrance 106 flange 2, through the sterilization of sleeve pipe material and hold temperature heat exchanger 8 high-temperature material after sterilization that keeps steady and be transferred to second segment bushing type heat recovery exchanger 4 and second and heavily treat that preheating material carries out heat exchange, the preheating material temperature after heat exchange reaches 70 DEG C ~ 80 DEG C.
Second segment bushing type heat recovery exchanger 5 outer skin materials layer exports the material bed inlet flange of 107 Flange joint sleeve pipe heating material exchanger 7 internal layer, the material through dual preheating is input to sleeve pipe heating material exchanger and heats.
The material bed inlet flange of second segment bushing type heat recovery exchanger 5 internal layer material bed outlet 106 flange 2 joint sleeve cooling exchanger internal layer, make the material through sterilization, heat exchange cooling be input to jacket cooling exchanger 9 and carry out reducing temperature twice, above-mentioned improvement decreases the heat exchange area of cooling section, and the manufactured materials totle drilling cost of equipment is compared original old equipment and reduced 15%-20%.
As shown in Fig. 3, Fig. 4 and Fig. 5, be the sterilization of sleeve pipe material and bilayer sleeve 1 structure of holding the employing of temperature heat exchanger 8, first paragraph bushing type heat recovery exchanger 4 and second segment bushing type heat recovery exchanger 5.
Bilayer sleeve 1 structure comprises the first trocar sheath 101 and the second inner sleeve 102, first trocar sheath 101 and the second inner sleeve 102 cross section concentric circular each other, grow in the first trocar sheath at bilayer sleeve 1 two ends second inner sleeve, bilayer sleeve two ends is welded with adpting flange 2.
Second inner sleeve 102 of bilayer sleeve 1 forms inner chamber 103, the flange 2 be attached thereto there is corresponding through flange hole 201, the annular chamber 104 that first trocar sheath 101 and the second inner sleeve 102 are formed, flange 2 there is the raised flanges face 202 of filling corresponding thereto, form plug at end part as to annular chamber 202.First trocar sheath 101 along its length relative two sides has a pair through hole near both ends, and through hole adpting flange is as outer media/material bed in/out mouth 107.
Fig. 5 is the sterilization of sleeve pipe material and holds the cross section view that temperature heat exchanger 8 adopts bilayer sleeve 1, as shown in the figure, heat preservation rock 105 is filled in the annular chamber 104 that the first trocar sheath 101 and the second inner sleeve 102 are formed, the material through heating is made to have less thermal loss holding warm sterilisating section, to ensure there is higher heat energy when entering second segment bushing type heat recovery exchanger and treat that preheating material carries out heat exchange, more effectively decrease energy dissipation.
The steam that Fig. 2 shows hot-water heating system 14 connects first paragraph bushing type heat recovery exchanger 4 and second segment bushing type heat recovery exchanger 5 gateway flange 106 steam inlet joint 205 by stainless steel pipes 17, overflow on end face of flange 203 vapor barrier groove 204, in order to first paragraph bushing type heat recovery exchanger 4 and second segment bushing type heat recovery exchanger 5 are carried out shielding insulation.
Sleeve pipe material sterilizes and holds on temperature heat exchanger 8, first paragraph bushing type heat recovery exchanger 4 and second segment bushing type heat recovery exchanger 5 gateway flange 106 the condensation-water drain joint 206 that be communicated with vapor barrier groove 204 corresponding with steam inlet joint 205 position, connect condensation-water drain joint 206 with stainless steel pipes 17 and be connected to the overheated bucket stored for recirculated water and enter aquaporin 16, be used in the reclamation of condensate water recycling of shielding insulation effect.
Energy expenditure calculates: with 1 ton of former fruit jam Material calculation: with the sterilization machine sterilization of structure in prior art, the steam consumption needed is 250kg/h, sterilized by the casing tube type sterilization machine containing dual energy saver disclosed in this utility model, the steam consumption needed is 105kg/h, the casing tube type sterilization machine containing dual energy saver that improvement can be found out by above data compared to existing technology in the Energy-saving Data of sterilization machine of structure be 58%.
The foregoing is only preferred embodiment of the present utility model; not in order to limit this utility model; all within spirit of the present utility model and principle, any amendment done, equivalent replacement, improvement etc., all should be included within protection domain of the present utility model.
Claims (9)
1. the casing tube type sterilization machine containing dual energy saver, comprise into metering plunger product pump, sleeve pipe heating material exchanger, the sterilization of sleeve pipe material and hold temperature heat exchanger, jacket cooling exchanger, sleeve pipe feed back exchanger, heat-exchanger pump, hot-water heating system, superheated water stocking system, many specifications stainless steel pipes, it is characterized in that: also comprise Recovery of the hot water reutilization system, first paragraph bushing type heat recovery exchanger, second segment bushing type heat recovery exchanger;
Described metering plunger product pump material outfan is communicated with the material bed entrance of first paragraph bushing type heat recovery exchanger internal layer, the steam condensate (SC) outlet first paragraph bushing type heat recovery exchanger outer dielectric layer entrance of the plate type heat exchanger in described Recovery of the hot water reutilization system, the material bed outlet of described first paragraph bushing type heat recovery exchanger internal layer is communicated with second segment bushing type heat recovery exchanger outer skin materials layer entrance by stainless steel pipes, described material sterilizes and holds the material bed entrance of temperature heat exchanger internal layer material bed outlet second segment bushing type heat recovery exchanger internal layer, the material bed entrance of described second segment bushing type heat recovery exchanger outer skin materials layer outlet sleeve pipe heating material exchanger internal layer, the material bed entrance of described second segment bushing type heat recovery exchanger internal layer material bed outlet jacket cooling exchanger internal layer.
2. the casing tube type sterilization machine containing dual energy saver according to claim 1, it is characterized in that: the material bed entrance of described first paragraph bushing type heat recovery exchanger internal layer, the steam-condensation water out of the plate type heat exchanger in Recovery of the hot water reutilization system, first paragraph bushing type heat recovery exchanger outer dielectric layer entrance, the material bed outlet of first paragraph bushing type heat recovery exchanger internal layer, second segment bushing type heat recovery exchanger outer skin materials layer entrance, material sterilizes and holds the material bed outlet of temperature heat exchanger internal layer, the material bed entrance of second segment bushing type heat recovery exchanger internal layer, second segment bushing type heat recovery exchanger outer skin materials layer exports, the material bed entrance of sleeve pipe heating material exchanger internal layer, the material bed outlet of second segment bushing type heat recovery exchanger internal layer, the material bed entrance of jacket cooling exchanger internal layer all welded flanges.
3. the casing tube type sterilization machine containing dual energy saver according to claim 1, is characterized in that: described sleeve pipe material sterilizes and holds temperature heat exchanger, first paragraph bushing type heat recovery exchanger and second segment bushing type heat recovery exchanger is adopt double-layer sleeve structure.
4. the casing tube type sterilization machine containing dual energy saver according to claim 3, it is characterized in that: described double-layer sleeve structure is concentric circular symmetrical structure, comprise the first trocar sheath and the second inner sleeve, the first trocar sheath and the second inner sleeve cross section concentric circular each other; Second inner sleeve than the first overcoat pipe range, the equal welded flange of bilayer sleeve two ends.
5. the casing tube type sterilization machine containing dual energy saver according to claim 3 or 4, is characterized in that: the second inner sleeve of described bilayer sleeve forms inner chamber, the flange be attached thereto has corresponding through flange hole; First trocar sheath and the second inner sleeve form annular chamber, flange have the raised flanges face of filling corresponding thereto; Second sleeve pipe along its length relative two sides has a pair through hole near both ends, through hole adpting flange.
6. the casing tube type sterilization machine containing dual energy saver according to claim 1, it is characterized in that: described sleeve pipe material sterilizes and holds temperature heat exchanger and adopts double-layer sleeve structure, fills heat preservation rock in the annular chamber that the first trocar sheath and the second inner sleeve are formed.
7. the casing tube type sterilization machine containing dual energy saver according to claim 1, is characterized in that: the stainless steel pipes that described hot-water heating system is communicated with is communicated with the steam inlet joint on first paragraph bushing type heat recovery exchanger and second segment bushing type heat recovery exchanger gateway flange; Vapor barrier groove on steam inlet fittings end face of flange.
8. the casing tube type sterilization machine containing dual energy saver according to claim 1 or 4, it is characterized in that: described sleeve pipe material sterilizes and holds on temperature heat exchanger, first paragraph bushing type heat recovery exchanger and second segment bushing type heat recovery exchanger gateway flange the condensation-water drain joint that be communicated with vapor barrier groove corresponding with steam inlet joint location, stainless steel pipes connects condensation-water drain joint, and is connected to the overheated bucket water inlet pipe in superheated water stocking system.
9. a kind of casing tube type sterilization machine containing dual energy saver according to claim 1, is characterized in that: described Recovery of the hot water reutilization system comprises plate type heat exchanger, drain valve, stop valve, hot water barrel, heat-exchanger pump and stainless steel pipes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520407217.4U CN204814931U (en) | 2015-06-12 | 2015-06-12 | Bushing type sterilization machine that contains dual economizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520407217.4U CN204814931U (en) | 2015-06-12 | 2015-06-12 | Bushing type sterilization machine that contains dual economizer |
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| Publication Number | Publication Date |
|---|---|
| CN204814931U true CN204814931U (en) | 2015-12-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520407217.4U Expired - Fee Related CN204814931U (en) | 2015-06-12 | 2015-06-12 | Bushing type sterilization machine that contains dual economizer |
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| CN (1) | CN204814931U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116548572A (en) * | 2023-06-09 | 2023-08-08 | 北京海泰食品有限公司 | Sleeve type sterilizing machine |
-
2015
- 2015-06-12 CN CN201520407217.4U patent/CN204814931U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116548572A (en) * | 2023-06-09 | 2023-08-08 | 北京海泰食品有限公司 | Sleeve type sterilizing machine |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151202 Termination date: 20200612 |