CN204808875U - Flexible ultramicropore microperforated panel sound absorber - Google Patents
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Abstract
本实用新型涉及柔性超微孔微穿孔板吸声体,包括三层粘结复合结构,依次为膜片层,中间层以及背腔底层;所述膜片层为柔性材质的微穿孔板,所述微穿孔板的厚度为10-500微米;所述微穿孔板上设有多个圆形微孔,所述圆形微孔的孔径为10-500微米,分布密度为104-1010个/平方米;所述中间层为柔性材质的支撑板,支撑板厚度为200微米-100毫米,所述支撑板上设有多个相邻的垂直通孔,所述垂直通孔的孔径为10微米-10毫米,任意1个垂直通孔与1-10个微孔相对应;所述背腔底层为厚度10-1000微米的金属薄板;本实用新型具有较宽的吸声频带,易于变形,可以实现小巧紧凑的安装,能够满足不同形状设备的降噪需求,具有非常广泛的应用前景。
The utility model relates to a flexible ultra-microporous micro-perforated plate sound-absorbing body, which includes a three-layer bonded composite structure, which are successively a diaphragm layer, an intermediate layer and a bottom layer of a back cavity; the diaphragm layer is a micro-perforated plate of flexible material, and the The thickness of the micro-perforated plate is 10-500 microns; the micro-perforated plate is provided with a plurality of circular micro-holes, the diameter of the circular micro-holes is 10-500 microns, and the distribution density is 10 4 -10 10 / square meter; The middle layer is a support plate of flexible material, and the support plate thickness is 200 microns-100 millimeters, and the support plate is provided with a plurality of adjacent vertical through holes, and the aperture of the vertical through holes is 10 Micron-10 mm, any one vertical through hole corresponds to 1-10 micro-holes; the bottom layer of the back cavity is a thin metal plate with a thickness of 10-1000 microns; the utility model has a wide sound-absorbing frequency band and is easy to deform. It can realize small and compact installation, can meet the noise reduction requirements of different shapes of equipment, and has a very wide application prospect.
Description
技术领域 technical field
本实用新型涉及微穿孔板吸声体技术领域,具体涉及一种柔性超微孔微穿孔板吸声体结构。 The utility model relates to the technical field of micro-perforated sound-absorbing bodies, in particular to a flexible ultra-micro-porous micro-perforated sound-absorbing body structure.
背景技术 Background technique
微穿孔板吸声体是一种重要的吸声材料,其构造简单,不污染环境,可在高温、高湿、粉尘、高速气流冲击等恶劣环境下使用,而且可回收重复利用,是21世纪理想的绿色吸声材料,现已经被广泛应用于噪声控制的各个领域。 Micro-perforated plate sound absorbing body is an important sound-absorbing material. It has a simple structure and does not pollute the environment. It can be used in harsh environments such as high temperature, high humidity, dust, and high-speed airflow impact. It can be recycled and reused. The ideal green sound-absorbing material has been widely used in various fields of noise control.
微穿孔板吸声体的重要组成部分是微穿孔板,即在板面上穿有大量微孔的薄板。其吸声机理是,大量微孔与薄板后面的空腔组成共振吸声结构,当声波穿过有大量微孔的薄板时,微孔中空气分子与微孔内壁表面的相对运动和摩擦使声能量转换成热能而被耗散,起到吸声降噪的效果。 An important part of the micro-perforated plate sound absorber is a micro-perforated plate, that is, a thin plate with a large number of micro-holes on the plate surface. Its sound absorption mechanism is that a large number of micropores and the cavity behind the thin plate form a resonant sound absorption structure. When sound waves pass through a thin plate with a large number of micropores, the relative movement and friction between the air molecules in the micropores and the inner wall surface of the micropores make the sound waves The energy is converted into heat and dissipated, which has the effect of sound absorption and noise reduction.
现有的微穿孔板的孔径一般在0.2-1.0mm。由于孔径较大,因此吸声带宽相对较窄,通常只有1-2个倍频程,并且单层微穿孔板吸声体只有一个共振峰,难以进一步提高。而且目前大多数微穿孔板都是由刚性材料制作,缺乏柔性,不易弯曲变形,较难实现小巧紧凑的安装。随着实际应用的需要,越来越多的场合开始采用轻质薄型的微穿孔板吸声体,如塑料板、胶合板、有机玻璃等,以及在建筑上使用的能够采光的透明材料;而用这些材料加工的微穿孔板缺乏柔性,变形量不大,不太适合用于发动机等一些具有特殊外形的噪声源降噪。 The hole diameter of the existing micro-perforated plate is generally 0.2-1.0mm. Due to the large aperture, the sound absorption bandwidth is relatively narrow, usually only 1-2 octaves, and the single-layer micro-perforated plate sound absorber has only one resonance peak, which is difficult to further improve. Moreover, most micro-perforated plates are currently made of rigid materials, which lack flexibility, are not easy to bend and deform, and are difficult to achieve small and compact installation. With the needs of practical applications, more and more occasions have begun to use light and thin micro-perforated sound absorbers, such as plastic plates, plywood, plexiglass, etc., as well as transparent materials that can be used in buildings that can daylight; The micro-perforated plates processed by these materials lack flexibility and have little deformation, so they are not suitable for noise reduction of some noise sources with special shapes such as engines.
发明内容 Contents of the invention
针对上述问题,本实用新型要解决的技术问题在于提供一种可弯曲变形,并具有较高吸声性能的柔性超微孔微穿孔板吸声体结构。 In view of the above problems, the technical problem to be solved by the utility model is to provide a flexible ultra-micro-porous micro-perforated plate sound-absorbing body structure that can be bent and deformed and has high sound-absorbing performance.
为此采用如下技术方案: Adopt following technical scheme for this reason:
柔性超微孔微穿孔板吸声体,包括三层粘结复合结构,依次为膜片层,中间层以及背腔底层;所述膜片层为柔性材质的微穿孔板,所述微穿孔板的厚度为10-500微米;所述微穿孔板上设有多个圆形微孔,所述圆形微孔的孔径为10-500微米,分布密度为104-1010个/平方米;所述中间层为柔性材质的支撑板,支撑板厚度为200微米-100毫米,所述支撑板上设有多个相邻的垂直通孔,所述垂直通孔的孔径为10微米-10毫米,任意1个垂直通孔与1-10个微孔相对应;所述背腔底层为厚度10-1000微米的金属薄板。 The flexible ultra-microporous micro-perforated plate sound absorber includes a three-layer bonded composite structure, followed by a diaphragm layer, an intermediate layer and a back cavity bottom layer; the diaphragm layer is a micro-perforated plate made of flexible material, and the micro-perforated plate The thickness of the micro-perforated plate is 10-500 microns; the micro-perforated plate is provided with a plurality of circular micro-holes, the diameter of the circular micro-holes is 10-500 microns, and the distribution density is 10 4 -10 10 per square meter; The middle layer is a support plate of flexible material, the thickness of the support plate is 200 microns-100 mm, and the support plate is provided with a plurality of adjacent vertical through holes, and the diameter of the vertical through holes is 10 microns-10 mm , any one vertical through hole corresponds to 1-10 microholes; the bottom layer of the back chamber is a thin metal plate with a thickness of 10-1000 microns.
优选的,所述垂直通孔呈正六边形,多个相邻的垂直通孔于支撑板上构成蜂窝状结构。 Preferably, the vertical through holes are regular hexagonal, and a plurality of adjacent vertical through holes form a honeycomb structure on the support plate.
优选的,所述微穿孔板的材质为聚氨酯、聚酰亚胺或硅胶。 Preferably, the material of the micro-perforated plate is polyurethane, polyimide or silica gel.
优选的,所述支撑板的材质为聚氨酯、聚酰亚胺或硅胶。 Preferably, the material of the support plate is polyurethane, polyimide or silica gel.
优选的,所述金属薄板为铝板或钢板。 Preferably, the thin metal plate is an aluminum plate or a steel plate.
本实用新型的有益效果在于:1、本发明由于采用的柔性超微孔微穿孔板膜片其微孔孔径能够低至数十微米,吸声频带宽,克服了现有技术中孔径大、吸声带宽较窄、吸声性能差的不足,而且微穿孔板本身具有很大的柔性,能够通过大曲率变形来高度适应目标噪声源(如各类发动机等)的外部形状,对其进行“贴身式”降噪。 The beneficial effects of the utility model are as follows: 1. Due to the flexible ultra-microporous micro-perforated plate diaphragm adopted by the present invention, the micropore diameter can be as low as tens of microns, and the sound absorption frequency band is wide, which overcomes the problems of large aperture and absorption in the prior art. The shortcomings of narrow acoustic bandwidth and poor sound absorption performance, and the micro-perforated plate itself has great flexibility, can be highly adapted to the external shape of the target noise source (such as various types of engines, etc.) through large curvature deformation, and "close to the body" mode" noise reduction.
2、本发明由于具有垂直通孔结构的柔性中间层,它一方面用于支撑柔性微穿孔板膜片,另一方面还可约束入射声波的方向,起到增强吸声的效果。 2. The present invention has a flexible middle layer with a vertical through-hole structure. On the one hand, it is used to support the flexible micro-perforated plate diaphragm, and on the other hand, it can also constrain the direction of incident sound waves to enhance sound absorption.
综上所述,本实用新型以超薄金属铝片作为背腔底层材料,将其与柔性微穿孔板膜片、柔性中间层一起,复合成柔性超微孔微穿孔板吸声体。该柔性超微孔微穿孔板具有较宽的吸声频带,易于变形,可以实现小巧紧凑的安装,能够满足不同形状设备的降噪需求,具有非常广泛的应用前景。 In summary, the utility model uses ultra-thin metal aluminum sheet as the bottom material of the back cavity, and combines it with a flexible micro-perforated plate diaphragm and a flexible middle layer to form a flexible ultra-micro-porous micro-perforated plate sound-absorbing body. The flexible ultra-microporous micro-perforated plate has a wide sound absorption frequency band, is easy to deform, can realize small and compact installation, can meet the noise reduction requirements of different shapes of equipment, and has a very wide application prospect.
附图说明 Description of drawings
下面结合附图就本实用新型的具体实施方式作进一步说明,其中: The specific embodiment of the present utility model will be further described below in conjunction with accompanying drawing, wherein:
图1是本实用新型的结构示意图; Fig. 1 is a structural representation of the utility model;
图2是本实用新型实施例1中的中间层结构示意图; Fig. 2 is the structural representation of the middle layer in the utility model embodiment 1;
图3是本实用新型实施例2中的中间层结构示意图。 Fig. 3 is a schematic diagram of the structure of the intermediate layer in Embodiment 2 of the present utility model.
具体实施方式 Detailed ways
实施例1 Example 1
参照图1及图2所示的柔性超微孔微穿孔板吸声体,由三层粘结复合结构组成,依次为膜片层1,中间层2以及背腔底层3。 Referring to Figure 1 and Figure 2, the flexible ultra-microporous micro-perforated plate sound absorber is composed of three layers of bonded composite structure, which are the diaphragm layer 1, the middle layer 2 and the back cavity bottom layer 3 in sequence.
膜片层1为聚氨酯、聚酰亚胺或硅胶等柔性材质制成的微穿孔板,微穿孔板的厚度为10-500微米;微穿孔板上设有多个圆形微孔4,圆形微孔4的孔径为10-500微米,分布密度为104-1010个/平方米;中间层2为聚氨酯、聚酰亚胺或硅胶等柔性材质制成的支撑板,支撑板厚度为200微米-100毫米,支撑板上设有多个相邻的圆形的垂直通孔5,垂直通孔5的孔径为10微米-10毫米,任意1个垂直通孔5与1-10个微孔4相对应;背腔底层3为厚度10-1000微米的铝片薄板。 Diaphragm layer 1 is a micro-perforated plate made of flexible materials such as polyurethane, polyimide or silica gel. The thickness of the micro-perforated plate is 10-500 microns; The pore diameter of the micropores 4 is 10-500 microns, and the distribution density is 10 4 -10 10 per square meter; the middle layer 2 is a support plate made of flexible materials such as polyurethane, polyimide or silica gel, and the thickness of the support plate is 200 Micron-100 mm, the support plate is provided with a plurality of adjacent circular vertical through-holes 5, the diameter of the vertical through-holes 5 is 10 micron-10 mm, any one vertical through-hole 5 and 1-10 micro-holes 4 corresponds to; the bottom layer 3 of the back cavity is an aluminum sheet with a thickness of 10-1000 microns.
实施例2 Example 2
参照图1及图3所示的柔性超微孔微穿孔板吸声体,由三层粘结复合结构组成,依次为膜片层1,中间层2以及背腔底层3。 Referring to Figure 1 and Figure 3, the flexible ultra-microporous and micro-perforated plate sound absorber is composed of three layers of bonded composite structure, which are the diaphragm layer 1, the middle layer 2 and the back cavity bottom layer 3 in sequence.
膜片层1为聚氨酯、聚酰亚胺或硅胶等柔性材质制成的微穿孔板,微穿孔板的厚度为10-500微米;微穿孔板上设有多个圆形微孔4,圆形微孔4的孔径为10-500微米,分布密度为104-1010个/平方米;中间层2为聚氨酯、聚酰亚胺或硅胶等柔性材质制成的支撑板,支撑板厚度为200微米-100毫米,支撑板上设有多个相邻的垂直通孔6,垂直通孔6呈正六边形,多个相邻的垂直通孔6于支撑板上构成蜂窝状结构,较圆形通孔采用蜂窝状结构使得整体中间层密度更低,重量更轻,同时节约材料成本。正六边形外圆的孔径为10微米-10毫米,任意1个垂直通孔5与1-10个微孔4相对应;背腔底层3为厚度10-1000微米的钢片薄板。 The diaphragm layer 1 is a micro-perforated plate made of flexible materials such as polyurethane, polyimide or silica gel, the thickness of the micro-perforated plate is 10-500 microns; the micro-perforated plate is provided with a plurality of circular micro-holes 4, circular The pore diameter of the micropores 4 is 10-500 microns, and the distribution density is 10 4 -10 10 per square meter; the middle layer 2 is a support plate made of flexible materials such as polyurethane, polyimide or silica gel, and the thickness of the support plate is 200 Micron-100 mm, the support plate is provided with a plurality of adjacent vertical through holes 6, the vertical through holes 6 are regular hexagons, and a plurality of adjacent vertical through holes 6 form a honeycomb structure on the support plate, which is more circular The honeycomb structure of the through holes makes the overall middle layer lower in density and lighter in weight, and saves material cost at the same time. The diameter of the outer circle of the regular hexagon is 10 microns-10 mm, and any one vertical through hole 5 corresponds to 1-10 micro-holes 4; the bottom layer 3 of the back cavity is a thin steel plate with a thickness of 10-1000 microns.
上述两个实施例方案在使用时,由于微穿孔板为柔性材质制作的超微孔结构,兼有吸声频带宽和可弯曲变形的特点,既有良好的吸声性能,又能高度适应发动机等曲面噪声源的外部形状,体积小,空间紧凑,具有重要且更加广阔的应用前景。且由于柔性中间层的垂直通孔结构,它一方面用于支撑柔性微穿孔板膜片,另一方面还可约束入射声波的方向,起到增强吸声的效果。再加以超薄金属钢片作为背腔底层材料,将其与柔性微穿孔板膜片、柔性通孔结构的中间层粘结复合在一起,进一步增强了柔性超微孔微穿孔板吸声体结构的稳定性,使其在吸声性能优良的情况下可以实现稳固地安装。 When the above two embodiments are in use, because the micro-perforated plate is an ultra-microporous structure made of flexible material, it has the characteristics of a wide frequency band of sound absorption and can be bent and deformed. It not only has good sound absorption performance, but also can be highly adapted to the engine The external shape of the equal-surface noise source is small in size and compact in space, and has important and broader application prospects. And because of the vertical through-hole structure of the flexible middle layer, it is used to support the flexible micro-perforated plate diaphragm on the one hand, and on the other hand, it can also constrain the direction of incident sound waves to enhance sound absorption. In addition, the ultra-thin metal steel sheet is used as the bottom layer material of the back cavity, and it is bonded and compounded with the flexible micro-perforated plate diaphragm and the middle layer of the flexible through-hole structure, which further enhances the structure of the flexible ultra-micro-porous micro-perforated plate sound absorbing body The stability enables it to be installed firmly in the case of excellent sound absorption performance.
以上所述,仅为本实用新型较佳具体实施方式,但本实用新型保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型披露的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围之内。因此本实用新型保护范围以权利要求书的保护范围为准。 The above is only a preferred embodiment of the utility model, but the scope of protection of the utility model is not limited thereto, and any skilled person familiar with the technical field can easily think of changes within the technical scope disclosed in the utility model Or replacement, all should be covered within the scope of protection of the present utility model. Therefore, the protection scope of the utility model is as the criterion with the protection scope of the claims.
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