CN204808027U - Electronic product plug -in components production line intelligence control system - Google Patents
Electronic product plug -in components production line intelligence control system Download PDFInfo
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- CN204808027U CN204808027U CN201520355427.3U CN201520355427U CN204808027U CN 204808027 U CN204808027 U CN 204808027U CN 201520355427 U CN201520355427 U CN 201520355427U CN 204808027 U CN204808027 U CN 204808027U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model provides an electronic product plug -in components production line intelligence control system, it includes a wave -soldering transfer chain, many artifical plug -in components lines, be equipped with the first sensor on the transport mechanism of artifical plug -in components line, the first sensor is connected with microcomputer control system communication, and the microcomputer control headtotail has corresponding measurement display screen, artifical plug -in components line is equipped with package board steering mechanism with wave -soldering transfer chain junction, the wave -soldering transfer chain includes the 2nd transport mechanism, is connected with crest welder on the package board direction of transfer, and crest welder entrance department is equipped with the adjustable district of speed, and crest welder export section department is equipped with normal product packing transfer chain and substandard product recovery transfer chain, and the substandard product is equipped with mark point recognizer on retrieving the transfer chain, and mark puts the recognizer and is connected with microcomputer control system communication. It can reduce area with crest welder of many artifical plug -in components line sharings to can measure, show the amount of production of corresponding artifical plug -in components line immediately, reduce production personnel's outfit utilization.
Description
Technical field
The utility model relates to a kind of electronic product plug-in unit production line intelligent control system.
Background technology
Traditional plug-in card production line is the single corresponding crest welder of artificial plug-in unit line, when workshop is produced in enormous quantities, many artificial plug-in unit line just needs multiple stage crest welder to carry out work, it not only needs to take large-area place, and the oxygen generation oxidation reaction of tin at high temperature easily and in air in crest welder, cause the loss of tin raw material, its utilization factor is lower; And each artificial plug-in unit line of traditional plug-in card production line needs outfit one gauger, immediately adding up the plug-in card number of the artificial plug-in unit line production and assembly of each, there is personal error in it.
Utility model content
In view of this, the utility model object is to provide one can share a crest welder by many artificial plug-in unit lines, reduce floor area, and can the turnout of artificial plug-in unit line corresponding to instantly measure, display, and immediately quantity statistics carried out to the substandard products produced in production run and export, a kind of electronic product plug-in unit production line intelligent control system that the outfit that can reduce producers utilizes.
In order to solve the problems of the technologies described above, the technical solution of the utility model is:
A kind of electronic product plug-in unit production line intelligent control system, it comprises a wave-soldering pipeline, and the artificial plug-in unit line be connected with this wave-soldering pipeline, and this artificial plug-in unit line is many and arranged in parallel;
Described artificial plug-in unit line comprises the first connecting gear, it is interval with multiple manual operation position successively along plug-in card direction of transfer, described connecting gear is also provided with first sensor, described first sensor and microcomputer control system communicate to connect, and described microcomputer control system is connected with and measures display screen one to one with described artificial plug-in unit line;
Described artificial plug-in unit line and described wave-soldering pipeline junction are provided with plug-in card steering mechanism, and described plug-in card steering mechanism is connected with described wave-soldering pipeline straight line;
Described wave-soldering pipeline comprises the second connecting gear, it is connected with a crest welder along on plug-in card direction of transfer, described crest welder entrance place is provided with an adjustable district of speed, described crest welder outlet section place is provided with two branch conveyor, it is respectively certified products packing pipeline and substandard products reclaim pipeline, and described substandard products reclaim pipeline and are connected with line of manually doing over again;
Described substandard products reclaim pipeline and are provided with the mark point recognizer that identify corresponding to the mark point on electronic product plug-in unit, described mark point recognizer and described microcomputer control system communicate to connect, and described microcomputer control system carries out programming count to substandard products quantity and exports.
Preferably, above-mentioned a kind of electronic product plug-in unit production line intelligent control system, wherein said crest welder entrance or outlet section place are also provided with the second sensor, described second sensor and described microcomputer control system communicate to connect, and it is for carrying out amount total to the electronic product plug-in unit of this section; Described microcomputer control system also comprises a warning system, and when described electronic product plug number amounts to and is not inconsistent with the metering summation of measuring on display screen described in each, this warning system is reported to the police.
Preferably, above-mentioned a kind of electronic product plug-in unit production line intelligent control system, it also comprises an attendance recorder, described attendance recorder is provided with the selection module corresponding with the layout sequence number of described artificial plug-in unit line, and module of checking card, described attendance recorder and described microcomputer control system communicate to connect, and described microcomputer control system also comprises personnel's wage calculation module.
Preferably, above-mentioned a kind of electronic product plug-in unit production line intelligent control system, the transporting velocity of wherein said wave-soldering pipeline is adjustable, and it comprises an electric rotating machine, and this electric rotating machine is connected with described microcomputer control system signal or is electrically connected.
Preferably, above-mentioned a kind of electronic product plug-in unit production line intelligent control system, wherein said artificial plug-in unit line is no more than at most 25.
Preferably, above-mentioned a kind of electronic product plug-in unit production line intelligent control system, wherein said plug-in card steering mechanism comprises the rectangular susceptor of the described artificial plug-in unit line of a linking and described wave-soldering pipeline, a round turntable is provided with in described pedestal, described round turntable bottom is connected with the output shaft of a servomotor, the rotary motion gone round and begun again along the circumferential direction done by described servomotor by round turntable described in servo system control, its every 90-degree rotation is done one and is paused, described wave-soldering pipeline outermost end and described plug-in card steering mechanism corresponding position are also provided with a promotion cylinder.
Preferably, above-mentioned a kind of electronic product plug-in unit production line intelligent control system, wherein said plug-in card steering mechanism comprises a mechanical arm, described Manipulator Hand two captures between finger and is provided with a telescopic cylinder, described mechanical arm wrist and manipulator arm junction are provided with an oscillating cylinder, and described mechanical arm wrist can do 90 degree of rotary motions around manipulator arm.
Preferably, above-mentioned a kind of electronic product plug-in unit production line intelligent control system, wherein said speed is adjustable, and district is provided with pressure transducer, and described pressure transducer is connected with an industrial control system, and described industrial control system is connected with the drive motor signal of the connecting gear in the adjustable district of this speed.
The utility model technique effect is mainly reflected in the following aspects:
(1) in the utility model, many artificial plug-in unit lines are effectively connected with wave-soldering pipeline by steering mechanism, many artificial plug-in unit lines are made to share a crest welder, reduce the oxidation of scolding tin, improve the Commercial cultivation rate of crest welder, and the floor area of the outfit that can reduce a staff and equipment, simultaneously, first sensor installed by single artificial plug-in unit line, first sensor is connected with a microcomputer control system by electric signal or wireless signal, the turnout of the product line group of instantly measure also display correspondence on microcomputer control system display screen, save gauger, in addition, crest welder input leading portion arranges an adjustable district of line speed, plug-in card is avoided to occur packing phenomenon, reclaim on pipeline at substandard products simultaneously and be provided with the mark point recognizer that identify corresponding to the mark point on electronic product plug-in unit, for carrying out substandard products quantity real-time statistic to the substandard products produced in production run.
(2) in the utility model, the second sensor is used for carrying out amount total to the electronic product plug-in unit of wave-soldering pipeline end, and the metering summation that each measures on display screen with leading portion is compared, when number ratio is not to when being inconsistent, warning system in microcomputer control system can be reported to the police, it is practised fraud for preventing personnel, is convenient to personal management.
(3) attendance recorder is also comprised in the utility model system, staff can select corresponding artificial plug-in unit line group to carry out clock in work, microcomputer control system can work hours of writing task personnel every day and quitting time, and in conjunction with microcomputer control system statistics often organize turnout and substandard products generation goes out the wage of staff's every day by personnel's wage calculation module instant computing.
Accompanying drawing explanation
Fig. 1: the utility model structural representation;
Fig. 2: the utility model embodiment 1 plug-in card steering mechanism structural representation;
Fig. 3: the utility model embodiment 2 plug-in card steering mechanism structural representation.
Embodiment
Below in conjunction with accompanying drawing, embodiment of the present utility model is described in further detail, is easier to make technical solutions of the utility model understand and grasp.
" embodiment 1 "
As shown in Fig. 1 ~ Fig. 2, a kind of electronic product plug-in unit production line intelligent control system, it comprises a wave-soldering pipeline, and the artificial plug-in unit line be connected with this wave-soldering pipeline, and this artificial plug-in unit line is at least one;
Artificial plug-in unit line comprises the first connecting gear 1, it is interval with multiple manual operation position successively along plug-in card 2 direction of transfer, connecting gear 1 is also provided with first sensor 3, first sensor 3 and a microcomputer control system 4 communicate to connect, and microcomputer control system 4 is connected with and measures display screen 5 one to one with artificial plug-in unit line;
Artificial plug-in unit line and wave-soldering pipeline junction are provided with plug-in card steering mechanism 6, and plug-in card steering mechanism 6 is connected with wave-soldering pipeline straight line; Plug-in card steering mechanism 6 comprises the rectangular susceptor 10 of the artificial plug-in unit line of a linking and wave-soldering pipeline, a round turntable 11 is provided with in pedestal 10, round turntable 11 bottom is connected with the output shaft of a servomotor 12, the rotary motion gone round and begun again along the circumferential direction done by servomotor 12 by servo system control round turntable 11, its every 90-degree rotation is done one and is paused, and wave-soldering pipeline outermost end and plug-in card steering mechanism corresponding position are also provided with a promotion cylinder.
Wave-soldering pipeline comprises the second connecting gear 9, it is connected with a crest welder 8 along on plug-in card 2 direction of transfer, crest welder 8 entrance place is provided with an adjustable district 7 of speed, speed is adjustable, and district 7 is provided with pressure transducer, pressure transducer is connected with an industrial control system, and described industrial control system is connected with the drive motor signal of the connecting gear in the adjustable district 7 of this speed.
Crest welder 8 outlet section place is provided with two branch conveyor, and it is respectively certified products packing pipeline 19 and substandard products reclaim pipeline 18, and substandard products reclaim pipeline 18 and are connected with line of manually doing over again; Substandard products recovery pipeline 18 is provided with mark point recognizer 20, the mark point recognizer 20 that identify corresponding to the mark point on electronic product plug-in unit and communicates to connect with microcomputer control system 4, and microcomputer control system 4 pairs of substandard products quantity are carried out programming count and export.
Many artificial plug-in unit lines are effectively connected with wave-soldering pipeline by steering mechanism by this technical scheme, many artificial plug-in unit lines are made to share a crest welder, reduce the oxidation of scolding tin, improve the Commercial cultivation rate of crest welder, and the floor area of the outfit that can reduce a staff and equipment, simultaneously, first sensor installed by single artificial plug-in unit line, first sensor is connected with a microcomputer control system by electric signal or wireless signal, the turnout of the product line group of instantly measure also display correspondence on microcomputer control system display screen, save gauger, in addition, crest welder input leading portion arranges an adjustable district of line speed, plug-in card is avoided to occur packing phenomenon, reclaim on pipeline at substandard products simultaneously and be provided with the mark point recognizer that identify corresponding to the mark point on electronic product plug-in unit, for carrying out substandard products quantity real-time statistic to the substandard products produced in production run.
Crest welder 8 entrance or outlet section place are also provided with the second sensor, and described second sensor and microcomputer control system 4 communicate to connect, and it is for carrying out amount total to the electronic product plug-in unit of this section; Microcomputer control system 4 also comprises a warning system, and when electronic product plug number amounts to and is not inconsistent with the metering summation of measuring on display screen described in each, this warning system is reported to the police, and it is practised fraud for preventing personnel, is convenient to personal management.
In addition, above-mentioned a kind of electronic product plug-in unit production line intelligent control system, it also comprises an attendance recorder, described attendance recorder is provided with the selection module corresponding with the layout sequence number of described artificial plug-in unit line, and module of checking card, described attendance recorder and described microcomputer control system communicate to connect, described microcomputer control system also comprises personnel's wage calculation module, staff can select corresponding artificial plug-in unit line group to carry out clock in work, microcomputer control system can work hours of writing task personnel every day and quitting time, and go out the wage of staff's every day in conjunction with often group turnout and the substandard products generation of microcomputer control system statistics by personnel's wage calculation module instant computing.
Wherein the transporting velocity of wave-soldering pipeline is adjustable, and it comprises an electric rotating machine, and this electric rotating machine is connected with described microcomputer control system signal or is electrically connected.
" embodiment 2 "
The present embodiment and above-described embodiment 1 structure and principle basic simlarity, its difference is, plug-in card steering mechanism 6 structure is different, plug-in card steering mechanism 6 comprises a mechanical arm, Manipulator Hand two captures between finger 13 and is provided with a telescopic cylinder 14, mechanical arm wrist 16 and manipulator arm 15 junction are provided with an oscillating cylinder 17, and mechanical arm wrist 6 can do 90 degree of rotary motions around manipulator arm 15.
By describing above and can finding out, many artificial plug-in unit lines can be shared a crest welder by this technical scheme, reduce floor area, and can the turnout of artificial plug-in unit line corresponding to instantly measure, display, and immediately quantity statistics carried out to the substandard products produced in production run and export, the outfit reducing producers utilizes.
Certainly, be more than representative instance of the present utility model, in addition, the utility model can also have other multiple embodiment, and all employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop within the claimed scope of the utility model.
Claims (8)
1. an electronic product plug-in unit production line intelligent control system, is characterised in that, it comprises a wave-soldering pipeline, and the artificial plug-in unit line be connected with this wave-soldering pipeline, and this artificial plug-in unit line is many and arranged in parallel;
Described artificial plug-in unit line comprises the first connecting gear, it is interval with multiple manual operation position successively along plug-in card direction of transfer, described connecting gear is also provided with first sensor, described first sensor and microcomputer control system communicate to connect, and described microcomputer control system is connected with and measures display screen one to one with described artificial plug-in unit line;
Described artificial plug-in unit line and described wave-soldering pipeline junction are provided with plug-in card steering mechanism, and described plug-in card steering mechanism is connected with described wave-soldering pipeline straight line;
Described wave-soldering pipeline comprises the second connecting gear, it is connected with a crest welder along on plug-in card direction of transfer, described crest welder entrance place is provided with an adjustable district of speed, described crest welder outlet section place is provided with two branch conveyor, it is respectively certified products packing pipeline and substandard products reclaim pipeline, and described substandard products reclaim pipeline and are connected with line of manually doing over again;
Described substandard products reclaim pipeline and are provided with the mark point recognizer that identify corresponding to the mark point on electronic product plug-in unit, described mark point recognizer and described microcomputer control system communicate to connect, and described microcomputer control system carries out programming count to substandard products quantity and exports.
2. a kind of electronic product plug-in unit production line intelligent control system according to claim 1, it is characterized in that, described crest welder entrance or outlet section place are also provided with the second sensor, described second sensor and described microcomputer control system communicate to connect, and it is for carrying out amount total to the electronic product plug-in unit of this section; Described microcomputer control system also comprises a warning system, and when described electronic product plug number amounts to and is not inconsistent with the metering summation of measuring on display screen described in each, this warning system is reported to the police.
3. a kind of electronic product plug-in unit production line intelligent control system according to claim 2, be characterised in that, it also comprises an attendance recorder, described attendance recorder is provided with the selection module corresponding with the layout sequence number of described artificial plug-in unit line, and module of checking card, described attendance recorder and described microcomputer control system communicate to connect, and described microcomputer control system also comprises personnel's wage calculation module.
4. a kind of electronic product plug-in unit production line intelligent control system according to claim 1, it is characterized in that, the transporting velocity of described wave-soldering pipeline is adjustable, and it comprises an electric rotating machine, and this electric rotating machine is connected with described microcomputer control system signal or is electrically connected.
5. a kind of electronic product plug-in unit production line intelligent control system according to claim 1, it is characterized in that, described artificial plug-in unit line is no more than at most 25.
6. a kind of electronic product plug-in unit production line intelligent control system according to claim 1 to 5 any one, it is characterized in that, described plug-in card steering mechanism comprises the rectangular susceptor of the described artificial plug-in unit line of a linking and described wave-soldering pipeline, a round turntable is provided with in described pedestal, described round turntable bottom is connected with the output shaft of a servomotor, the rotary motion gone round and begun again along the circumferential direction done by described servomotor by round turntable described in servo system control, its every 90-degree rotation is done one and is paused, described wave-soldering pipeline outermost end and described plug-in card steering mechanism corresponding position are also provided with a promotion cylinder.
7. a kind of electronic product plug-in unit production line intelligent control system according to claim 1 to 5 any one, it is characterized in that, described plug-in card steering mechanism comprises a mechanical arm, described Manipulator Hand two captures between finger and is provided with a telescopic cylinder, described mechanical arm wrist and manipulator arm junction are provided with an oscillating cylinder, and described mechanical arm wrist can do 90 degree of rotary motions around manipulator arm.
8. a kind of electronic product plug-in unit production line intelligent control system according to claim 1 to 5 any one, it is characterized in that, described speed is adjustable, and district is provided with pressure transducer, described pressure transducer is connected with an industrial control system, and described industrial control system is connected with the drive motor signal of the connecting gear in the adjustable district of this speed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520355427.3U CN204808027U (en) | 2015-05-21 | 2015-05-21 | Electronic product plug -in components production line intelligence control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520355427.3U CN204808027U (en) | 2015-05-21 | 2015-05-21 | Electronic product plug -in components production line intelligence control system |
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| Publication Number | Publication Date |
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| CN204808027U true CN204808027U (en) | 2015-11-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520355427.3U Expired - Fee Related CN204808027U (en) | 2015-05-21 | 2015-05-21 | Electronic product plug -in components production line intelligence control system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105522249A (en) * | 2016-02-25 | 2016-04-27 | 上海斐讯数据通信技术有限公司 | Printed circuit board (PCB) circulation control device and method |
| CN106292561A (en) * | 2015-05-21 | 2017-01-04 | 宁波高新区启明电子科技有限公司 | A kind of electronic product plug-in unit production line intelligence control system |
-
2015
- 2015-05-21 CN CN201520355427.3U patent/CN204808027U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106292561A (en) * | 2015-05-21 | 2017-01-04 | 宁波高新区启明电子科技有限公司 | A kind of electronic product plug-in unit production line intelligence control system |
| CN105522249A (en) * | 2016-02-25 | 2016-04-27 | 上海斐讯数据通信技术有限公司 | Printed circuit board (PCB) circulation control device and method |
| CN105522249B (en) * | 2016-02-25 | 2018-07-31 | 上海斐讯数据通信技术有限公司 | A kind of pcb board week rotation control apparatus and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151125 Termination date: 20190521 |
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| CF01 | Termination of patent right due to non-payment of annual fee |