CN204792205U - Full automatic processing system of dysmorphism enameled wire - Google Patents
Full automatic processing system of dysmorphism enameled wire Download PDFInfo
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- CN204792205U CN204792205U CN201520632687.0U CN201520632687U CN204792205U CN 204792205 U CN204792205 U CN 204792205U CN 201520632687 U CN201520632687 U CN 201520632687U CN 204792205 U CN204792205 U CN 204792205U
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Abstract
(B, ) the utility model discloses a full automatic processing technology of dysmorphism enameled wire. The utility model discloses (B, ) (b) includes wound rotor (1), and wound rotor (1) rear is equipped with frame (2), is equipped with round die drawing line mechanism (3), roll extrusion mechanism (4) and flat die drawing line mechanism (5) on frame (2) in proper order, and flat die drawing line mechanism (5) rear is equipped with vertical package lacquer mechanism (6) and the admission machine constructs (7), the utility model discloses can improve production the greatly precision and the degree of consistency can improve production efficiency moreover by a wide margin, and the production process need not to process the manpower, has reduced the processing cost. (B, )
Description
Technical field
the utility model relates to a kind of system of processing of enamelled wire, particularly relates to a kind of full-automatic system of processing of special-shaped enamelled wire.
Background technology
enamelled wire has excellent conductivity, resistance to abrasion and superior processing performance, is widely used in daily life.But along with enamelled wire application requires more and more higher, the use occasion of special-shaped enamelled wire gets more and more.Existing special-shaped enamelled wire, processing technology as main in flat-shaped enamelled wire is through three road drawings makes copper coin base line be processed into copper strap wire, then carries out japanning and oven dry to copper strap wire, obtains flat-shaped enamelled wire.Then this processing technology produce the form accuracy of the special-shaped enamelled wire obtained and the uniformity not high, limit the performance of special-shaped enamelled wire; Simultaneously each operation of the processing technology of existing special-shaped enamelled wire and device are isolated operation, not only greatly reduce production efficiency, and production process need a large amount of manpowers, improves processing cost.
Utility model content
the purpose of this utility model is, provides a kind of full-automatic system of processing of special-shaped enamelled wire.The utility model can improve production precision and the uniformity greatly, and can significantly enhance productivity, and production process, without the need to processing manpower, reduces processing cost.
for solving the problems of the technologies described above, the technical scheme that the utility model provides is as follows: in a kind of full-automatic system of processing of special-shaped enamelled wire, comprise wound rotor, wound rotor rear is provided with frame, frame is provided with successively round die drawing line mechanism, rolling mechanism and flat die drawing line mechanism, flat die drawing line mechanism rear is provided with vertical enameling machine structure and take-up mechanism;
described round die drawing line mechanism comprises the preliminary roller of the front portion being arranged on frame, and preliminary roller is other is provided with the rear roller be close to preliminary roller; Rear roller rear is provided with the first guide pad, and be provided with the first pilot hole in the middle of the first guide pad, the opposite side of the first guide pad is provided with the first drawing block, is provided with cylindric first drawing aperture in the middle of the first drawing block; The rear of the first drawing block is provided with the first initiative traction wheel, is provided with the first auxiliary traction wheel above the first initiative traction wheel; Be provided with the first synchronizing wheel below first initiative traction wheel, above the first synchronizing wheel, be provided with the first directive wheel;
described rolling mechanism comprises and is arranged on the first the straight of directive wheel rear and takes turns, straight rear of taking turns is provided with straight rail, straight track surface is provided with straight slot, the rear of straight rail is provided with stitching unit, stitching unit comprises the upper roller be arranged on above straight rail, be provided with bottom roller below upper roller, be provided with pressing unit above upper roller, the rear of stitching unit is provided with the second directive wheel;
described flat die drawing line mechanism comprises the second synchronizing wheel be arranged on below the second directive wheel, the 3rd directive wheel is provided with above second synchronizing wheel, 3rd directive wheel rear is provided with the second guide pad, the second pilot hole is provided with in the middle of second guide pad, second guide pad opposite side is provided with the second drawing block, the second drawing aperture is provided with in the middle of second drawing block, second drawing block rear is provided with the second initiative traction wheel, be provided with the second auxiliary traction wheel above second initiative traction wheel, below the second initiative traction wheel, be provided with the 3rd synchronizing wheel.
in above-mentioned system, thickness detector is provided with between described stitching unit and the second directive wheel, thickness detector is connected with controller, controller is connected with and presses down adjustment motor, press down and regulate the output gear of motor and press down transmitting gear and be meshed, press down below transmitting gear and be provided with sliding shoe, sliding shoe is provided with upper roller.
in aforesaid system, the first described auxiliary traction wheel and the second auxiliary traction wheel top are provided with screw thread lowering or hoisting gear, are provided with lifting handwheel above screw thread lowering or hoisting gear.
in aforesaid system, the first described synchronizing wheel, the second synchronizing wheel and the 3rd synchronizing wheel are all connected with dwang, and dwang is provided with centre wheel, and the end of dwang is connected with rotational hydraulic cylinder.
in aforesaid system, described wound rotor comprises base, is provided with coiling annular groove above base; The side of described base is other is provided with column, is provided with guide pillar wheel above column, and guide pillar wheel below is provided with round table-like upper cap, and the path of upper cap is suitable for reading is positioned at guide pillar wheel below.
in aforesaid system, described take-up mechanism comprises take-up frame, the top of take-up frame is provided with in take-up takes turns, the middle part of take-up frame is provided with take-up main wheel, and take-up main wheel is connected through belt with take-up is taken turns, be provided with take-up reel below described take-up main wheel, take-up reel is other is also provided with the auxiliary take-up reel be connected through belt with take-up reel.
compared with prior art, the utility model has following beneficial effect:
(1) the utility model is processed the abnormity of copper coin base line, carry out drawing, roll extrusion, drawing, compared with existing three road drawing process, the utility model can control the shape of special-shaped line effectively, significantly improves precision and the uniformity of special-shaped line (being also copper strap wire).
(2) wound rotor, circle die drawing line mechanism, rolling mechanism, flat die drawing line mechanism, vertical enameling machine structure and take-up mechanism rationally, seamlessly link together by the utility model, really achieve the fully-automatic production of special-shaped enamelled wire.
(3) the utility model is provided with thickness detector in the outlet of rolling mechanism, thickness detector detects the thickness of the copper strap wire of outlet in real time, when copper strap wire thickness exceeds preset range, thickness detector sends a signal to controller, the wheelspan of upper roller and bottom roller in controller and then adjustment rolling mechanism, thus the roll extrusion effect of copper strap wire is revised.This structure can improve special-shaped line machining accuracy further.
(4) the utility model also arranges take-up mechanism after vertical enameling machine structure, and take-up mechanism can carry out take-up incessantly to the enamelled wire after bag paint, improves working (machining) efficiency.
Accompanying drawing explanation
fig. 1 is structural representation of the present utility model;
fig. 2 is the structural representation of circle die drawing line mechanism, rolling mechanism and flat die drawing line mechanism;
fig. 3 is the structural representation of circle die drawing line mechanism;
fig. 4 is the structural representation of rolling mechanism and flat die drawing line mechanism;
fig. 5 is the structural representation of straight rail;
fig. 6 is the structural representation of take-up mechanism.
Embodiment
below in conjunction with embodiment, the utility model is further described.
embodiment: a kind of full-automatic system of processing of special-shaped enamelled wire, as shown in figures 1-6, comprise wound rotor 1, wound rotor 1 rear is provided with frame 2, frame 2 is provided with successively round die drawing line mechanism 3, rolling mechanism 4 and flat die drawing line mechanism 5, flat die drawing line mechanism 5 rear is provided with vertical enameling machine structure 6 and take-up mechanism 7.Described round die drawing line mechanism 3 comprises the preliminary roller 301 of the front portion being arranged on frame 2, and preliminary roller 301 is other is provided with the rear roller 302 be close to preliminary roller; Rear roller 302 rear is provided with in the middle of the first guide pad 303, first guide pad 303 and is provided with the first pilot hole 304, and copper coin base line passes from the first pilot hole, plays the effect of guiding, collimation; The opposite side of the first guide pad 303 is provided with the first drawing block 305, cylindric first drawing aperture 306 is provided with in the middle of first drawing block 305, design the aperture of the first drawing aperture on demand, copper coin base line is drawn into corresponding wire diameter, and when drawing, copper coin base line interior mechanics is destructurized, to the following process of copper coin base line after being convenient to; The rear of the first drawing block 305 is provided with and is provided with the first auxiliary traction wheel 308, first auxiliary traction wheel above the first initiative traction wheel 307, first initiative traction wheel 307 and the first initiative traction wheel fits tightly, and plays the object of drawing copper coin base line.Be provided with below first initiative traction wheel 307 above first synchronizing wheel 309, first synchronizing wheel 309 and be provided with the first directive wheel 310, described rolling mechanism 4 comprises and is arranged on the first the straight of directive wheel 310 rear and takes turns 401, straightly take turns by copper round wire pressure in the plane, play object straight for copper round wire, be convenient to follow-uply carry out roll extrusion to copper round wire, straight rear of taking turns is provided with straight rail 402, straight rail 402 surface is provided with straight slot 403, copper round wire is through in straight slot, the cross sectional shape of straight slot can be designed to the needs of machining shape, as process rectangular strip shape then straight slot be rectangular strip groove, if processing rhombus, straight slot can be rhombus groove, the rear of straight rail 402 is provided with stitching unit 414, stitching unit 414 comprises the upper roller 404 be arranged on above straight rail 402, bottom roller 405 is provided with below upper roller 404, pressing unit 406 is provided with above upper roller 404, upper roller 404 and bottom roller 405 surface are provided with ridge, copper round wire in upper roller 404 and bottom roller 405 pairs of straight slot carries out roll extrusion, thus obtain the copper cash of given shape, the rear of stitching unit 414 is provided with the second directive wheel 407.Described flat die drawing line mechanism 5 comprises the second synchronizing wheel 501 be arranged on below the second directive wheel 407, the 3rd directive wheel 502 is provided with above second synchronizing wheel 501, 3rd directive wheel 502 rear is provided with the second guide pad 503, the second pilot hole 504 is provided with in the middle of second guide pad 503, second guide pad 503 opposite side is provided with the second drawing block 505, different form second drawing aperture 506 is provided with in the middle of second drawing block 505, the aperture shape of different form second drawing aperture 506 can be designed to specific shape, as process rectangular strip shape enamelled wire then drawing aperture be rectangle, if processing rhombus enamelled wire, drawing aperture can be rhombus groove, second drawing block 506 rear is provided with the second initiative traction wheel 507, the second auxiliary traction wheel 508 is provided with above second initiative traction wheel 507, the 3rd synchronizing wheel 509 is provided with below second initiative traction wheel 507.Thickness detector 408 is provided with between described stitching unit 414 and the second directive wheel 407, thickness detector can adopt infrared size detector, thickness detector 408 is connected with controller 409, controller 409 is connected with to press down and regulates motor 410, press down and regulate the output gear of motor 410 and press down transmitting gear 411 and be meshed, press down below transmitting gear 411 and be provided with sliding shoe 412, sliding shoe is the leading screw and fixed block that are fixed as one, to press down when transmitting gear 411 rotates fixed block under the drive of leading screw to move up and down, sliding shoe 412 is provided with upper roller 404.When the copper strap wire thickness after roll extrusion exceeds preset range, thickness detector sends a signal to controller, controller and then driving press down adjustment motor, press down and regulate electric machine rotation to make to press down transmitting gear rotation, the wheelspan of upper roller and bottom roller in adjustment rolling mechanism, thus the roll extrusion effect of copper strap wire is revised.Screw thread lowering or hoisting gear 311 is provided with above the first described auxiliary traction wheel 308, screw thread lowering or hoisting gear 312 is provided with above second auxiliary traction wheel 508, screw thread lowering or hoisting gear 311 is identical with the structure of screw thread lowering or hoisting gear 312, owing to being arranged on different places, therefore adopts different marks to distinguish.Lifting handwheel 312 is provided with above screw thread lowering or hoisting gear 311.The first described synchronizing wheel 309, second synchronizing wheel 501 and the 3rd synchronizing wheel 509 are connected to swelling device (8,9,10), because the structure of three swelling devices is identical, are located at again different places, therefore adopt different marks to distinguish.Swelling device (8,9,10) comprises dwang 11, and dwang 11 is provided with centre wheel 12, and the end of dwang 11 is connected with rotational hydraulic cylinder 13, the tensioner amplitude of the adjustable synchronizing wheel of hydraulic cylinder action.Described wound rotor 1 comprises base 101, is provided with coiling annular groove 102 above base 101; The side of described base 101 is other is provided with column 103, is provided with guide pillar wheel 104 above column 103, is provided with round table-like upper cap 105 below guide pillar wheel 104, and the path suitable for reading 106 of upper cap 105 is positioned at below guide pillar wheel 104.Described take-up mechanism 7 comprises take-up frame 701, the top of take-up frame 701 is provided with in take-up takes turns 702, the middle part of take-up frame 701 is provided with take-up main wheel 703, and take-up main wheel 703 with take-up is taken turns 702 and is connected through belt, be provided with take-up reel 704 below described take-up main wheel 703, take-up reel 704 is other is also provided with the auxiliary take-up reel 705 be connected through belt with take-up reel 704.
the technique of the full-automatic system of processing of above-mentioned special-shaped enamelled wire, this technological process is that copper coin base line first transfers to round die drawing line mechanism from wound rotor, and circle mould drawing mechanism carries out primary drawing to copper coin base line, makes the drawing of copper coin base line obtain predetermined diameter size; After primary drawing, copper round wire transfers to rolling mechanism, and rolling mechanism carries out roll extrusion to copper round wire, makes copper round wire be rolled into copper strap wire; Copper strap wire after roll extrusion transfers to flat die drawing line mechanism, and flat die drawing line mechanism carries out drawing again to copper strap wire, obtains net shape and size after making copper strap wire drawing; After drawing, copper strap wire transfers to vertical enameling machine structure more again, vertical enameling machine structure to copper strap wire japanning, cure, cool after obtain enamelled wire, enamelled wire finally transfers to take-up mechanism, obtains finished product.The outlet of rolling mechanism is provided with thickness detector, thickness detector detects the thickness of the copper strap wire of outlet in real time, when copper strap wire thickness exceeds preset range, thickness detector sends a signal to controller, the wheelspan of upper roller and bottom roller in controller and then adjustment rolling mechanism, thus the roll extrusion effect of copper strap wire is revised.
Claims (6)
1. the full-automatic system of processing of special-shaped enamelled wire, it is characterized in that: comprise wound rotor (1), wound rotor (1) rear is provided with frame (2), frame (2) is provided with successively round die drawing line mechanism (3), rolling mechanism (4) and flat die drawing line mechanism (5), flat die drawing line mechanism (5) rear is provided with vertical enameling machine structure (6) and take-up mechanism (7);
Described round die drawing line mechanism (3) comprises the preliminary roller (301) of the front portion being arranged on frame (2), and preliminary roller (301) is other is provided with the rear roller (302) be close to preliminary roller; Rear roller (302) rear is provided with the first guide pad (303), the first pilot hole (304) is provided with in the middle of first guide pad (303), the opposite side of the first guide pad (303) is provided with the first drawing block (305), is provided with cylindric first drawing aperture (306) in the middle of the first drawing block (305); The rear of the first drawing block (305) is provided with the first initiative traction wheel (307), and the first initiative traction wheel (307) top is provided with the first auxiliary traction wheel (308); First initiative traction wheel (307) below is provided with the first synchronizing wheel (309), and the first synchronizing wheel (309) top is provided with the first directive wheel (310);
Described rolling mechanism (4) comprises and is arranged on the straight of the first directive wheel (310) rear and takes turns (401), straight rear of taking turns is provided with straight rail (402), straight rail (402) surface is provided with straight slot (403), the rear of straight rail (402) is provided with stitching unit, stitching unit (414) comprises the upper roller (404) being arranged on straight rail (402) top, upper roller (404) below is provided with bottom roller (405), upper roller (404) top is provided with pressing unit (406), and the rear of stitching unit (414) is provided with the second directive wheel (407);
Described flat die drawing line mechanism (5) comprises the second synchronizing wheel (501) being arranged on the second directive wheel (407) below, second synchronizing wheel (501) top is provided with the 3rd directive wheel (502), 3rd directive wheel (502) rear is provided with the second guide pad (503), the second pilot hole (504) is provided with in the middle of second guide pad (503), second guide pad (503) opposite side is provided with the second drawing block (505), different form second drawing aperture (506) is provided with in the middle of second drawing block (505), second drawing block (506) rear is provided with the second initiative traction wheel (507), second initiative traction wheel (507) top is provided with the second auxiliary traction wheel (508), second initiative traction wheel (507) below is provided with the 3rd synchronizing wheel (509).
2. system according to claim 1, it is characterized in that: between described stitching unit (414) and the second directive wheel (407), be provided with thickness detector (408), thickness detector (408) is connected with controller (409), controller (409) connects pressing unit (406), pressing unit (406) comprise be arranged on upper roller (404) top pressing down regulate motor (410), press down and regulate the output gear of motor (410) and press down transmitting gear (411) and be meshed, press down transmitting gear (411) below and be provided with sliding shoe (412), sliding shoe (412) is provided with upper roller (404).
3. system according to claim 1, it is characterized in that: the first described auxiliary traction wheel (308) and the second auxiliary traction wheel (508) top are respectively equipped with screw thread lowering or hoisting gear (311,312), screw thread lowering or hoisting gear (311,312) top is provided with lifting handwheel (313).
4. system according to claim 1, it is characterized in that: described the first synchronizing wheel (309), the second synchronizing wheel (501) and the 3rd synchronizing wheel (509) are connected to swelling device (8,9,10), swelling device (8,9,10) comprises dwang (11), dwang (11) is provided with centre wheel (12), and the end of dwang (11) is connected with rotational hydraulic cylinder (13).
5. system according to claim 1, is characterized in that: described wound rotor (1) comprises base (101), and base (101) top is provided with coiling annular groove (102); The side of described base (101) is other is provided with column (103), column (103) top is provided with guide pillar wheel (104), guide pillar wheel (104) below is provided with round table-like upper cap (105), and the path (106) suitable for reading of upper cap (105) is positioned at guide pillar wheel (104) below.
6. system according to claim 1, it is characterized in that: described take-up mechanism (7) comprises take-up frame (701), the top of take-up frame (701) is provided with in take-up takes turns (702), the middle part of take-up frame (701) is provided with take-up main wheel (703), and take-up main wheel (703) with take-up is taken turns (702) and is connected through belt, described take-up main wheel (703) below is provided with take-up reel (704), and take-up reel (704) is other is also provided with the auxiliary take-up reel (705) be connected through belt with take-up reel (704).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520632687.0U CN204792205U (en) | 2015-08-20 | 2015-08-20 | Full automatic processing system of dysmorphism enameled wire |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520632687.0U CN204792205U (en) | 2015-08-20 | 2015-08-20 | Full automatic processing system of dysmorphism enameled wire |
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| CN204792205U true CN204792205U (en) | 2015-11-18 |
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| CN201520632687.0U Active CN204792205U (en) | 2015-08-20 | 2015-08-20 | Full automatic processing system of dysmorphism enameled wire |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105070411A (en) * | 2015-08-20 | 2015-11-18 | 浙江长城电工科技股份有限公司 | Full automatic processing process for profiled enamel wire and system thereof |
| CN108015119A (en) * | 2016-11-01 | 2018-05-11 | 江阴市新艺铜业有限公司 | A kind of flat type copper wire method for processing forming |
-
2015
- 2015-08-20 CN CN201520632687.0U patent/CN204792205U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105070411A (en) * | 2015-08-20 | 2015-11-18 | 浙江长城电工科技股份有限公司 | Full automatic processing process for profiled enamel wire and system thereof |
| CN105070411B (en) * | 2015-08-20 | 2017-03-22 | 浙江长城电工科技股份有限公司 | System for full automatic processing process for profiled enamel wire |
| CN108015119A (en) * | 2016-11-01 | 2018-05-11 | 江阴市新艺铜业有限公司 | A kind of flat type copper wire method for processing forming |
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| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20190515 Address after: 313013 8 No. 1 Great Wall Avenue, Lianshi Town, Nanxun District, Huzhou City, Zhejiang Province Patentee after: Huzhou the Great Wall special-shaped wire rod Co., Ltd. Address before: 313013 No. 1 East Great Wall Avenue, Lianshi City, Nanxun District, Huzhou City, Zhejiang Province Patentee before: Zhejiang Greatwall Electronic Engineering Science & Technology Co., Ltd. |