CN204792205U - Full automatic processing system of dysmorphism enameled wire - Google Patents

Abstract

(B, ) the utility model discloses a full automatic processing technology of dysmorphism enameled wire. The utility model discloses (B, ) (b) includes wound rotor (1), and wound rotor (1) rear is equipped with frame (2), is equipped with round die drawing line mechanism (3), roll extrusion mechanism (4) and flat die drawing line mechanism (5) on frame (2) in proper order, and flat die drawing line mechanism (5) rear is equipped with vertical package lacquer mechanism (6) and the admission machine constructs (7), the utility model discloses can improve production the greatly precision and the degree of consistency can improve production efficiency moreover by a wide margin, and the production process need not to process the manpower, has reduced the processing cost. (B, )

Description

Fully automatic processing system for special-shaped enameled wire

technical field

The utility model relates to a processing system for enameled wires, in particular to a fully automatic processing system for special-shaped enameled wires.

Background technique

Enameled wire has excellent electrical conductivity, abrasion resistance and superior process performance, and is widely used in daily life. However, as the application requirements of enameled wire become higher and higher, there are more and more occasions for special-shaped enameled wire to be used. Existing special-shaped enameled wire, such as the main processing technology of flat enameled wire is to process the copper round billet wire into copper flat wire through three drawing, and then paint and dry the copper flat wire to obtain flat enameled wire. However, the shape accuracy and uniformity of the special-shaped enameled wire produced by this processing technology are not high, which limits the performance of the special-shaped enameled wire; at the same time, each process and device of the existing special-shaped enameled wire processing technology are operated separately, which not only greatly reduces production efficiency , and the production process requires a lot of manpower, which increases the processing cost.

Utility model content

The purpose of the utility model is to provide a fully automatic processing system for special-shaped enameled wires. The utility model can greatly improve the production precision and uniformity, and can greatly improve the production efficiency. The production process does not require processing manpower, and the processing cost is reduced.

In order to solve the above technical problems, the technical solution provided by the utility model is as follows: a fully automatic processing system for special-shaped enameled wires includes a winding rotor, a frame is arranged behind the winding rotor, and a round die drawing mechanism is arranged on the frame in turn , Rolling mechanism and flat die wire pulling mechanism, behind the flat die wire pulling mechanism, there is a vertical coating mechanism and a wire take-up mechanism;

The wire drawing mechanism of the circular die includes a front roller arranged at the front of the frame, and a rear roller close to the front roller is arranged beside the front roller; a first guide block is arranged behind the rear roller, and a first guide block is arranged in the middle of the first guide block. The first guide hole, the other side of the first guide block is provided with a first drawing block, the middle of the first drawing block is provided with a cylindrical first drawing hole; the rear of the first drawing block is provided with a first active traction The first auxiliary traction wheel is arranged above the first active traction wheel; the first synchronous wheel is arranged below the first active traction wheel, and the first guide wheel is arranged above the first synchronous wheel;

The rolling mechanism includes a straight wheel arranged behind the first guide wheel, a straight rail is arranged behind the straight wheel, a straight groove is arranged on the surface of the straight rail, and a rolling unit is arranged behind the straight rail, The rolling unit includes an upper roller arranged above the straight rail, a lower roller is arranged below the upper roller, a lower pressing unit is arranged above the upper roller, and a second guide wheel is arranged behind the rolling unit;

The flat die wire drawing mechanism includes a second synchronous wheel arranged below the second guiding wheel, a third guiding wheel is arranged above the second synchronizing wheel, a second guiding block is arranged behind the third guiding wheel, and a second guiding block is arranged in the middle of the second guiding block. A second guide hole is provided, a second drawing block is provided on the other side of the second guide block, a second drawing hole is provided in the middle of the second drawing block, and a second driving pulley is provided behind the second drawing block. A second auxiliary traction wheel is arranged above the second active traction wheel, and a third synchronous wheel is arranged below the second active traction wheel.

In the above system, a thickness detector is provided between the rolling unit and the second guide wheel, the thickness detector is connected to a controller, the controller is connected to a down-press adjustment motor, and the output gear of the down-press adjustment motor is connected to the down-press adjustment motor. The pressing rotating gears are engaged with each other, a sliding block is arranged under the pressing rotating gear, and an upper roller is arranged on the sliding block.

In the aforementioned system, a threaded lifting device is provided above the first auxiliary traction wheel and the second auxiliary traction wheel, and a lifting hand wheel is provided above the threaded lifting device.

In the aforementioned system, the first synchronous wheel, the second synchronous wheel and the third synchronous wheel are all connected with a rotating rod, a center wheel is arranged on the rotating rod, and a rotating hydraulic cylinder is connected at the end of the rotating rod.

In the aforementioned system, the winding rotor includes a base, and a winding ring groove is provided above the base; a column is provided on the side of the base, a column guide wheel is provided above the column, and a circular platform-shaped Upper cap, the small diameter upper opening of upper cap is positioned at the column guide wheel below.

In the aforementioned system, the take-up mechanism includes a take-up frame, a take-up pulley is arranged above the take-up frame, a take-up main wheel is provided in the middle of the take-up frame, and the take-up main wheel is connected to the take-up main wheel. The line pulley is connected through a belt, and a take-up reel is provided below the take-up main wheel, and an auxiliary take-up reel that is connected with the take-up reel through a belt is also provided beside the take-up reel.

Compared with the prior art, the utility model has the following beneficial effects:

(1) The special-shaped processing of the copper round billet wire in this utility model is drawing, rolling, and drawing. Compared with the existing three-step drawing process, the utility model can effectively control the shape of the special-shaped wire, Greatly improve the precision and uniformity of special-shaped wire (that is, copper flat wire).

(2) The utility model rationally and seamlessly connects the winding rotor, the round die drawing mechanism, the rolling mechanism, the flat die drawing mechanism, the vertical enamelling mechanism and the wire take-up mechanism together, and truly realizes the whole process of special-shaped enameled wire. automatic production.

(3) The utility model is equipped with a thickness detector at the outlet of the rolling mechanism. The thickness detector detects the thickness of the flat copper wire at the outlet in real time. When the thickness of the flat copper wire exceeds the predetermined range, the thickness detector sends a signal to the control panel. The controller further adjusts the track of the upper roller and the lower roller in the rolling mechanism, so as to correct the rolling effect of the flat copper wire. This structure can further improve the processing precision of the special-shaped wire.

(4) The utility model is also equipped with a wire take-up mechanism behind the vertical enamelling mechanism, which can uninterruptedly take up the enameled wire after enamelling, which improves the processing efficiency.

Description of drawings

Fig. 1 is a structural representation of the utility model;

Fig. 2 is the structural representation of round die wire drawing mechanism, rolling mechanism and flat die wire drawing mechanism;

Fig. 3 is the structural representation of circular die drawing wire mechanism;

Fig. 4 is a structural representation of a rolling mechanism and a flat die wire drawing mechanism;

Fig. 5 is the structural representation of straight rail;

Fig. 6 is a structural schematic diagram of the wire take-up mechanism.

Detailed ways

Below in conjunction with embodiment the utility model is further described.

Embodiment: A fully automatic processing system for special-shaped enameled wire, as shown in Figures 1-6, including a winding rotor 1, a frame 2 is arranged behind the winding rotor 1, and a round die drawing mechanism is arranged on the frame 2 in turn 3. The rolling mechanism 4 and the flat die wire pulling mechanism 5 are provided with a vertical enamelling mechanism 6 and a wire take-up mechanism 7 behind the flat die wire pulling mechanism 5 . Described circular die wire drawing mechanism 3 comprises the front roller 301 that is arranged on the front portion of frame 2, and the rear roller 302 that is close to the front roller 301 is provided with; The rear roller 302 rear is provided with first guide block 303, There is a first guide hole 304 in the middle of the first guide block 303, and the copper round billet wire passes through the first guide hole to play the role of guidance and alignment; the other side of the first guide block 303 is provided with a first drawing Block 305, the center of the first drawing block 305 is provided with a cylindrical first drawing hole 306, the aperture of the first drawing hole is designed as required, the copper round billet wire is drawn into the corresponding wire diameter, and the copper The internal mechanical structure of the round billet line is destroyed, which is convenient for the subsequent processing of the copper round billet line; the first driving pulley 307 is arranged behind the first drawing block 305, and the first auxiliary pulley is arranged above the first driving pulley 307. The traction pulley 308, the first auxiliary traction pulley and the first active traction pulley are in close contact with each other, and serve the purpose of pulling the copper round billet wire. A first synchronous wheel 309 is arranged below the first active traction wheel 307, and a first guide wheel 310 is arranged above the first synchronous wheel 309; the rolling mechanism 4 includes a straight wheel 401 arranged at the first guide wheel 310 rear , the straight wheel presses the copper round wire on the plane to straighten the copper round wire, which is convenient for subsequent rolling of the copper round wire. There is a straight rail 402 behind the straight wheel, and the surface of the straight rail 402 is There is a straight groove 403, and the copper round wire passes through the straight groove. The cross-sectional shape of the straight groove can be designed to meet the needs of the processing shape. If the rectangular strip is processed, the straight groove is a rectangular strip groove. The straight groove can be a rhombus groove, and the rear of the straight rail 402 is provided with a rolling unit 414, and the rolling unit 414 includes an upper roller 404 arranged on the top of the straight rail 402, and a lower roller 405 is arranged below the upper roller 404, and the upper roller There is a pressing unit 406 above the 404, and the upper roller 404 and the lower roller 405 are provided with protrusions on the surface, and the copper round wire in the straight groove is rolled on the upper roller 404 and the lower roller 405, so as to obtain a copper wire of a specific shape , the rear of the rolling unit 414 is provided with a second guide wheel 407 . The flat die wire pulling mechanism 5 includes a second synchronous wheel 501 arranged below the second guiding wheel 407, a third guiding wheel 502 is arranged above the second synchronizing wheel 501, and a second guiding block is arranged behind the third guiding wheel 502 503, the middle of the second guide block 503 is provided with a second guide hole 504, the other side of the second guide block 503 is provided with a second drawing block 505, and the middle of the second drawing block 505 is provided with a second drawing hole 506 of special shape , the aperture shape of the second drawing hole 506 of different shapes can be designed into a specific shape, such as processing a rectangular strip-shaped enameled wire, then the drawing hole is a rectangle, if processing a diamond-shaped enameled wire, the drawing hole can be a diamond groove, and the second drawing block 506 rear is provided with the second active traction wheel 507, is provided with the second auxiliary traction wheel 508 above the second active traction wheel 507, is provided with the third synchronous wheel 509 below the second active traction wheel 507. A thickness detector 408 is provided between the rolling unit 414 and the second guide wheel 407, the thickness detector can be an infrared size detector, the thickness detector 408 is connected with a controller 409, and the controller 409 is connected with a pressure adjustment Motor 410, the output gear of pressing down adjustment motor 410 is meshed with pressing down rotating gear 411, and pressing down rotating gear 411 is provided with sliding block 412 below, and sliding block is the leading screw and fixed block that are fixed one, and pressing down rotating gear 411 rotates During this time, the fixed block moves up and down under the drive of the leading screw, and the sliding block 412 is provided with an upper roller 404. When the thickness of the flat copper wire after rolling exceeds the predetermined range, the thickness detector sends a signal to the controller, and the controller then drives the down-press adjustment motor, and the down-press adjustment motor rotates to rotate the down-press rotating gear to adjust the upper and lower parts of the rolling mechanism. The track of the roller and the lower roller can correct the rolling effect of the copper flat wire. A threaded lifting device 311 is provided above the first auxiliary traction wheel 308, and a threaded lifting device 312 is provided above the second auxiliary traction wheel 508. The threaded lifting device 311 and the threaded lifting device 312 have the same structure, because they are arranged in different places. , so different labels are used to distinguish them. A lifting hand wheel 312 is provided above the screw lifting device 311 . The first synchronous wheel 309, the second synchronous wheel 501 and the third synchronous wheel 509 are respectively connected with tensioning devices (8, 9, 10). Since the three tensioning devices have the same structure, they are located in different places , so different labels are used to distinguish them. The tensioning device (8, 9, 10) comprises a rotating rod 11, on which a center wheel 12 is arranged, and the end of the rotating rod 11 is connected with a rotating hydraulic cylinder 13, and the action of the hydraulic cylinder can adjust the tensioning range of the synchronous wheel. The winding rotor 1 includes a base 101, and a winding ring groove 102 is provided above the base 101; a column 103 is provided on the side of the base 101, a column guide wheel 104 is provided above the column 103, and a column guide wheel 104 is provided below the column guide wheel 104. A cone-shaped upper cap 105 is provided, and the small-diameter upper opening 106 of the upper cap 105 is located below the column guide wheel 104 . The take-up mechanism 7 includes a take-up frame 701, the top of the take-up frame 701 is provided with a take-up pulley 702, the middle part of the take-up frame 701 is provided with a take-up main wheel 703, and the take-up main wheel 703 It is connected with the take-up reel 702 via a belt, and a take-up reel 704 is provided below the take-up main pulley 703, and an auxiliary take-up reel 705 connected with the take-up reel 704 via a belt is also provided beside the take-up reel 704.

The process of the above-mentioned fully automatic processing system for special-shaped enameled wire, the process flow is that the copper round billet wire is first transferred from the winding rotor to the round die drawing mechanism, and the round die drawing mechanism first draws the copper round billet wire to make the copper round billet The billet wire is drawn to obtain the predetermined circle diameter size; after the initial drawing, the copper round wire is transmitted to the rolling mechanism, and the rolling mechanism rolls the copper round wire to make the copper round wire roll into a copper flat wire; The copper flat wire is transmitted to the flat die wire drawing mechanism, and the flat die wire drawing mechanism draws the copper flat wire again to obtain the final shape and size of the copper flat wire after being drawn; after redrawing, the copper flat wire is then transferred to the vertical coating Mechanism, the vertical enamelling mechanism paints, bakes, and cools copper flat wires to obtain enameled wires, and the enameled wires are finally transported to the wire take-up mechanism to obtain finished products. A thickness detector is installed at the outlet of the rolling mechanism, and the thickness detector detects the thickness of the copper flat wire at the outlet in real time. When the thickness of the copper flat wire exceeds the predetermined range, the thickness detector sends a signal to the controller, and the controller then adjusts The track of the upper roller and the lower roller in the rolling mechanism can correct the rolling effect of the copper flat wire.

Claims (6)

1. A fully automatic processing system for special-shaped enameled wire, which is characterized in that it includes a winding rotor (1), a frame (2) is arranged behind the winding rotor (1), and a round die drawing mechanism is arranged on the frame (2) in turn (3), the rolling mechanism (4) and the flat die wire drawing mechanism (5), and the flat die wire drawing mechanism (5) is equipped with a vertical coating mechanism (6) and a wire take-up mechanism (7); The circular die wire drawing mechanism (3) includes a front roller (301) arranged at the front of the frame (2), and a rear roller (302) close to the front roller (301) is arranged beside the front roller (301); A first guide block (303) is provided behind (302), a first guide hole (304) is provided in the middle of the first guide block (303), and a first drawing block is provided on the other side of the first guide block (303) (305), the middle of the first drawing block (305) is provided with a cylindrical first drawing hole (306); the rear of the first drawing block (305) is provided with a first driving pulley (307), and the first driving The first auxiliary traction wheel (308) is arranged above the traction wheel (307); the first synchronous wheel (309) is arranged below the first active traction wheel (307), and the first guide wheel is arranged above the first synchronous wheel (309) (310); The rolling mechanism (4) includes a straight wheel (401) arranged behind the first guide wheel (310), a straight rail (402) is arranged behind the straight wheel, and the surface of the straight rail (402) is provided with The straight groove (403), the rear of the straight rail (402) is provided with a rolling unit, and the rolling unit (414) includes an upper roller (404) arranged above the straight rail (402), and the upper roller (404) below A lower roller (405) is provided, a pressing unit (406) is provided above the upper roller (404), and a second guide wheel (407) is provided behind the rolling unit (414); The flat die wire pulling mechanism (5) includes a second synchronous wheel (501) arranged below the second synchronous wheel (407), a third guiding wheel (502) is arranged above the second synchronous wheel (501), and the third A second guide block (503) is provided behind the guide wheel (502), a second guide hole (504) is provided in the middle of the second guide block (503), and a second puller is provided on the other side of the second guide block (503). Block (505), the middle of the second drawing block (505) is provided with a special-shaped second drawing hole (506), and the second driving block (506) is provided with a second driving pulley (507), and the second driving A second auxiliary traction pulley (508) is arranged above the traction pulley (507), and a third synchronous pulley (509) is arranged below the second driving pulley (507). 2. The system according to claim 1, characterized in that: a thickness detector (408) is provided between the rolling unit (414) and the second guide wheel (407), and the thickness detector (408) is connected There is a controller (409), the controller (409) is connected to the pressing unit (406), the pressing unit (406) includes a pressing adjustment motor (410) arranged above the upper roller (404), and the pressing adjustment motor (410 ) output gear meshes with the pressing rotating gear (411), the pressing rotating gear (411) is provided with a sliding block (412) below, and the sliding block (412) is provided with an upper roller (404). 3. The system according to claim 1, characterized in that: the first auxiliary traction wheel (308) and the second auxiliary traction wheel (508) are respectively provided with screw lifting devices (311, 312), and the screw lifting A lifting handwheel (313) is provided above the device (311, 312). 4. The system according to claim 1, characterized in that: the first synchronous wheel (309), the second synchronous wheel (501) and the third synchronous wheel (509) are respectively connected with tensioning devices (8, 9, 10), the tensioning device (8, 9, 10) includes a rotating rod (11), the rotating rod (11) is provided with a center wheel (12), and the end of the rotating rod (11) is connected with a rotating hydraulic cylinder (13 ). 5. The system according to claim 1, characterized in that: the winding rotor (1) includes a base (101), and a winding ring groove (102) is arranged above the base (101); the base ( The side of 101) is provided with column (103), and column (103) top is provided with column guide wheel (104), and column guide wheel (104) below is provided with conical upper cap (105), and the trail of upper cap (105) Upper mouth (106) is positioned at column guide wheel (104) below. 6. The system according to claim 1, characterized in that: the take-up mechanism (7) includes a take-up frame (701), and a take-up pulley (702) is arranged above the take-up frame (701) ), the middle part of the take-up rack (701) is provided with a take-up main wheel (703), and the take-up main wheel (703) is connected with the take-up pulley (702) via a belt, and the take-up main wheel ( 703) is provided with a take-up reel (704) below the take-up reel (704), and an auxiliary take-up reel (705) connected to the take-up reel (704) via a belt is also provided beside the take-up reel (704).