CN204788636U - Weighing device - Google Patents

Abstract

The utility model discloses a weighing device, it includes control module, weighing sensor, storage module and power module, control module is connected with weighing sensor, storage module and power module respectively, still include with control module connects and is used for responding to photo sensor, zero point value data sheet, allowable value input module and the judgement early warning module of setting in storage module of whether placing any object on the weighting platform. This weighing device has the demarcation warning function, avoids missing and marks or need not to carry on frequently the demarcation process, also can make the interrupt of the operation of weighing reduce and keep the precision of weighing, and then improves the operating efficiency of weighing.

Description

A kind of weighing device

Technical field

The utility model relate to a kind of weighing device.

Background technology

Weighing technology is just valued by the people since ancient times, as a kind of measurement means, is widely used in the every field such as industrial or agricultural, scientific research, traffic, domestic and foreign trade, is closely connected with the life of the people.The process that calibration process needed for each weighing device is instrument display translation value and corresponding gravimetric value and claims body to be mapped.The timing signal of existing weighing device, by the quality of national standard value (standard test weight), when the numerical code of output is consistent with the programmed calibration code that the control module internal processes of weighing device is worked out, can complete calibration process.LOAD CELLS occupies very important position in weighing device, is the heart component of weighing device, and the error of the generation of LOAD CELLS accounts for 50% ~ 70% of electronic scales complete machine error, its quality determined degree of accuracy and stability to a great extent.The demarcation calibration of weighing device mainly refers to demarcation and the calibration of symmetrical weight sensor.

But, existing weighing device now on the market most of weighing device function can only simply weigh, can realize with common single-chip microcomputer.And common weighing device does not possess the sophisticated functionss such as networking, bankcard consumption, therefore, the technical threshold of tradition weighing device is lower, common weighing device only can by the simple weight figure information of numeral method, more employing charactron or charactron are demarcated in conjunction with push-button unit, not only complex operation but also easily forget demarcating steps, not only wastes human resources but also reduce demarcation efficiency.And, weighing device is in long-term use procedure, due to the deformation of weighting platform structure, LOAD CELLS aging, the reasons such as the drift of electronic circuit parameter can cause weighing device error to increase, thus the degree of accuracy decline of measuring can be caused even can not normally to use, therefore need regularly or rule of thumb to weighing device to demarcate or calibrate, but regularly or rule of thumb to weighing device demarcate or calibrate, be to lose and demarcated or alignment time and then affect weighing precision, still carry out demarcating or calibrating and reduce operating efficiency of weighing when using state when being without the need to demarcating or calibrating.

Utility model content

In order to solve described the deficiencies in the prior art, the utility model provides a kind of handled easily, is easily understood and demarcates the high calibration system based on Android platform of efficiency.The utility model additionally provides a kind of method of demarcating weighing device based on Android platform.

Technical problem to be solved in the utility model is achieved by the following technical programs:

A kind of weighing device, comprising: control module, LOAD CELLS, memory module and power module, described control module is connected with LOAD CELLS, memory module and power module respectively; Also comprise:

Be connected with described control module for responding to the optical inductor whether weighting platform being placed any object;

Be arranged on the Value Data table at zero point in memory module, its Zero calibration value storing timing signal and the N number of reference zero value obtained after demarcating, this reference zero value comprises after demarcation completes, when optical inductor sense for the N time N number of reference zero value that weighting platform obtains without control module when placing any object and before this optical inductor to sense for N-1 time on weighting platform without control module during placement any object obtain N-1 reference zero value of correspondence; N number of reference zero value is value at current zero point;

Permissible value load module, for input current zero point value obtain respectively and before this and the absolute error permissible value allowed between the Zero calibration value be stored in Value Data table at zero point and N-1 reference zero value and current zero point value and Zero calibration value between the relative error permissible value that allows;

Judge warning module, one by one by current zero point value and zero point Value Data table in Zero calibration value and N-1 reference zero value carry out absolute error calculating, obtain N number of absolute error value, and N number of absolute error value is compared with absolute error permissible value respectively: if be all less than, do not perform demarcation early warning, if the number percent that the number of times being greater than absolute error permissible value accounts for total degree is more than or equal to 30%, then perform and demarcate early warning, start early warning signal; If the number percent that the number of times being greater than absolute error permissible value accounts for total degree is less than 30%, then by current zero point value and Zero calibration value carry out relative error calculating, obtain corresponding relative error magnitudes, if it exceedes relative error permissible value, then perform and demarcate early warning, start early warning signal;

Wherein, N >=1.

In the utility model, described early warning signal is the luminophor of hummer and/or sparkling.

In the utility model, N is preferably 300.

The utility model has following beneficial effect:

Weighing device of the present utility model has demarcation warning function, avoids missing to demarcate or without the need to carrying out calibration process continually, the interruption of the operation that also can make to weigh reduces and keeps weighing precision, and then improves the operating efficiency of weighing.

Accompanying drawing explanation

Fig. 1 is the theory diagram of the utility model weighing device;

Fig. 2 is the theory diagram of the utility model based on the calibration system of Android platform weighing device;

Fig. 3 is the utility model realizes carrying out weighing device the method for demarcating calibration process flow diagram based on Android platform;

Fig. 4 is that the utility model weighing device carries out quality information collection, uploads and receive the process flow diagram performing the demarcation calibration command that Android platform issues;

Fig. 5 is the process flow diagram that the utility model weighing device carries out demarcating early warning.

Embodiment

Below in conjunction with drawings and Examples, the utility model is described in detail.

Please refer to Fig. 1,2, it represents a kind of weighing device of embodiment and the theory diagram of calibration system thereof, it realizes the demarcation of weighing device based on Android platform, the Android platform that this calibration system is comprised weighing device and communicated to connect by serial ports and described weighing device.

Described weighing device is for gathering and sending weight information to Android platform and receive the action command that issued by Android platform, this weighing device comprises control module, LOAD CELLS, memory module and power module, described control module is connected with LOAD CELLS, memory module and power module respectively, controls the mutual and work between modules; Described LOAD CELLS is embedded in weighting platform, LOAD CELLS exports electric signal to control module, the electric signal received is carried out amplification filtering process and carries out the rear output digit signals (being AD value) of ADC conversion by control module, then the packing of this digital signal is sent to Android platform through serial ports; Described power module is used for for the work of weighing device is powered, and power supply is preferably DC5V, 300mA; Described memory module for store demarcate or Zero calibration value, arbitrfary point calibration value or zero calibration value that calibration is corresponding and weighing device work run needed for program etc.

Described weighing device also comprise be connected with described control module respectively optical inductor, permissible value load module, judge warning module; Described optical inductor is for responding on weighting platform whether place any object, without when placing any object on optical inductor induction weighting platform, send zero signal to described control module, this control module is carried out weighing acquisition one value at zero point storing, optical inductor can connect a time block, with start by set date optical inductor, as every 2h starts once etc.; Value Data table at zero point is also provided with in described memory module, its Zero calibration value storing timing signal and the N number of reference zero value obtained after demarcating, this reference zero value can obtain like this: after having demarcated, when optical inductor sense for the N time on weighting platform without control module when placing any object obtain the N number of zero point value be value at current zero point, then before this optical inductor sense for N-1 time on weighting platform without control module institute when placing any object obtain correspondence N-1 time zero point value be N-1 reference zero value, current zero point, value was N number of reference zero value; This, the Zero calibration value all reference zero values emptied between twice demarcation that rear covering demarcated last time demarcated by Value Data table at every turn at zero point; Wherein N >=1, is preferably 300.

Described permissible value load module for input current zero point value obtain respectively and before this and the absolute error permissible value allowed between the Zero calibration value be stored in Value Data table at zero point and N-1 reference zero value and current zero point value and Zero calibration value between the relative error permissible value that allows, described absolute error permissible value is preferably weighing device maximum capacity value × (0.01 ~ 0.1) %, relative error permissible value is preferably 5 ~ 8%, but be not limited to this, can arrange according to situations such as weighing device model, precision and environments for use;

Current value at zero point (N number of reference zero value) and the Zero calibration value in zero point Value Data table and N-1 reference zero value are carried out absolute error calculating by described judgement warning module one by one, obtain N number of absolute error value, and N number of absolute error value is compared with absolute error permissible value respectively: if be all less than, do not perform demarcation early warning; If the number percent that the number of times being greater than absolute error permissible value accounts for total degree is more than or equal to 30%, then performs and demarcate early warning, start early warning signal; If the number percent that the number of times being greater than absolute error permissible value accounts for total degree is less than 30%, then by current zero point value and Zero calibration value carry out relative error calculating, obtain corresponding relative error magnitudes, if it exceedes relative error permissible value, then perform and demarcate early warning, start early warning signal; Described early warning signal can be hummer, also can be luminophor of sparkling etc.; Preferably, early warning signal also can feed back to Android platform or other intelligent terminals, as market surveillance office terminal; Described weighing device is demarcated to remind staff or user by demarcating early warning, ensures further precision and the stability of weighing device, avoids missing demarcation or without the need to demarcating continually.

Described Android platform receives demarcation, the calibration command that the weight information of self weighing device and acknowledgement command thereof and staff or user send to weighing device, this Android platform comprises application layer and for realizing the dynamic link library of dynamic link with application layer, wherein, described application layer is used for preset data and output action order, and described preset data can be demarcate gravimetric value and demarcate scale division value; Described action command can be that order or zero calibration command are demarcated in Zero calibration order or arbitrfary point; Described dynamic link library for receive and forwarding behavior order to described weighing device and for receive described weighing device send packet and resolve, by resolve after data be sent to application layer.In Android platform, application layer realizes with JAVA, JAVA is a kind of object oriented language, the process of byte stream information sent weighing device is not very convenient, therefore, the function of carrying out data interaction with weighing device is made separately so dynamic link library, the file of so form utilizes JNI technology (JAVA calls C storehouse) to realize, under the calling of JNI, process the byte stream of weighing plate by the C language of inclined bottom, plurality of advantages such as having efficiently, facilitate, be safe.

Consider for the security and anti-cheating of weighing device being demarcated to calibration use, described application layer is also provided with authentication module, before use application layer carries out demarcating calibration, the legal identity of login user (staff or user) is verified, namely require that user inputs username and password, carry out authentication, and then it is whether correct according to the username and password of the authority information authentication of users input of preserving in advance, if username and password conforms to the authority information of preservation, then user is by checking, enters the demarcation Calibration interface of application layer; If user name or code error, then reminding user confirm the user name of input or password whether correct, the new demand user that lays equal stress on inputs username and password, until after authentication passes through, then performs subsequent step.

Communicate preferably by UART serial ports between weighing device with Android platform, corresponding A/D value after simulating signal amount LOAD CELLS exported when weighing device is completed by AD conversion in control module, and the extra information such as other demarcation is assembled into Packet Generation and goes out.Data encapsulate by weighing device, and dynamic link library is resolved data stream after receiving, and resolves according to the form defined.

The packet 19Bytes length altogether that weighing device sends, comprise packet header, data field, CRC check byte, communication structure is as follows,

Send data structure

Wherein

STX [0]: data head (fixed value 0xAA)

CMD [1]: data command

The order of 0x02-> Zero calibration

Order is demarcated in 0x03-> arbitrfary point

The order of 0x04-> translation zero

Other-> normal data exports

DATA_1 [2-5]: the AD value of arbitrfary point timing signal

DATA_2 [6-9]: AD value in real time

DATA_3 [10-11]: the gravimetric value (unit K G) of arbitrfary point timing signal counterweight

DATA_4 [12-15]: the value of arbitrfary point timing signal counterweight gravimetric value (kg) * 1000/DATA_5 [16-17]

DATA_5 [16-17]: the conversion number of divisions (the maximum weighing of weighing device is divided by scale division value)

CRC [18]: proof test value, this value is the result in data structure after 0 ~ No. 18 total data addition.

Weighing device receives the action command from application layer, the action command issued mainly contains Zero calibration, arbitrfary point demarcation, zero etc. and arranges action, also carry the data that staff or user preset in application layer in order, these data are for demarcating gravimetric value and demarcating scale division value.Concrete data layout is as shown in the table:

Order receives data layout

Wherein

STX [0-1]: data head 2 byte (fixed value 0xAA, 0x01)

CMD [2]: data command

The order of 0x02-> Zero calibration

Order is demarcated in 0x03-> arbitrfary point

The order of 0x04-> translation zero

Other-> normal data exports

DATA_1 [3-4]: demarcate gravimetric value

DATA_2 [5-6]: demarcate scale division value, convenient transmission expansion 1000 times

CRC [7]: proof test value, this value is the result in data structure after 0 ~ No. 6 total data addition.

So dynamic link library is supplied to the application interface of application layer:

publicnativeintWeightOpen(Stringpath,intbaudrate,intflags);

publicnativeintWeightControl(intCmd,int[]Param);

publicnativeintWeightClose();

publicvoidWeightCallBack(Stringi,intad,intflag);

Be described as follows:

。

Please refer to Fig. 3, a kind ofly realize the method for carrying out demarcating calibration to weighing device based on Android platform, comprise weighing device and the application layer that is positioned in Android platform and dynamic link library, the method specifically comprises the steps:

Demarcating steps: (11) weighing device and Android platform realize communication connection by UART serial ports; (12) Zero calibration step: without placing any object on weighting platform, application layer exports Zero calibration order, and weighing device receives and performs Zero calibration order, feedback completion status is to application layer; (13) arbitrfary point demarcating steps: weighting platform is placed the required counterweight demarcating weight, application layer arranges to demarcate gravimetric value and demarcate scale division value and export arbitrfary point demarcates order, this arbitrfary point is demarcated order and is comprised the preset data of demarcating gravimetric value and demarcating scale division value, weighing device receives and performs this arbitrfary point demarcates order, feedback completion status is to application layer, and demarcation completes;

Calibration steps: without placing any object on weighting platform, application layer exports zero calibration command, and weighing device receives and performs zero calibration command, and feedback completion status is to application layer, and calibration completes.

In the utility model, demarcating steps and calibration steps do not have the restriction of strict sequencing.

In the utility model, please refer to Fig. 4, weighing device carry out quality information collection, to upload and receive the flow process performing the demarcation calibration command that Android platform issues as follows:

(21) weighing device completes initialization, and the gravimetric value of the Zero calibration value of automatic reading timing signal last time, arbitrfary point calibration value and arbitrfary point timing signal counterweight;

(22) read the electric signal of LOAD CELLS, and carry out amplification filtering process and convert digital signal to, namely corresponding AD value;

(23) judge whether to carry out normal sample pattern, if then AD value and the normal data message that exports are packed through UART Serial Port Transmission to Android platform; Then enter if not (24); Normal output data message comprises the gravimetric value of the Zero calibration value of timing signal last time, arbitrfary point calibration value and arbitrfary point timing signal counterweight;

(24) judge whether to carry out Zero calibration pattern, if then Zero calibration value is upgraded and saves as this AD value, export to upgrade and demarcate completion status, the Zero calibration command information comprising Zero calibration value and completion status information is packed through UART Serial Port Transmission to Android platform; Then enter if not (25);

(25) judge whether to carry out arbitrfary point calibration mode, if then arbitrfary point calibration value is upgraded and saves as this AD value, export to upgrade and demarcate completion status, the arbitrfary point comprising arbitrfary point calibration value and completion status information is demarcated command information packing through UART Serial Port Transmission to Android platform; Then enter if not (26);

(26) judge whether to carry out zero calibration, if then Zero calibration value is upgraded and saves as this AD value, and arbitrfary point calibration value is compensated, compensation rate is the difference of Zero calibration value before and after upgrading, export to upgrade and demarcate completion status, by the arbitrfary point calibration value after comprising Zero calibration value, compensating and the zero calibration command information package of completion status information through UART Serial Port Transmission to Android platform; Then return step (22) if not.

In the utility model, please refer to Fig. 5, between described step (11) and step (12), also comprise demarcation warning step:

(31) the absolute error permissible value that input is default and relative error permissible value;

(32) start by set date optical inductor, when optical inductor senses for the N time on weighting platform without when placing any object, send zero signal to described control module, this control module is carried out weighing and is obtained current value at zero point (the N time reference zero value), and is stored to Value Data table at zero point;

(33) one by one current value at zero point (N number of reference zero value) and the Zero calibration value in zero point Value Data table and N-1 reference zero value are carried out absolute error calculating, obtain N number of absolute error value;

Respectively N number of absolute error value and the absolute error permissible value preset are compared:

(331) if be all less than, do not perform demarcation early warning, return step (32);

(332) if the number percent that the number of times being greater than absolute error permissible value accounts for total degree is more than or equal to 30%, then perform and demarcate early warning, start hummer and/or flashing and/or early warning information fed back to Android platform or other intelligent terminals;

(333) if the number percent that the number of times being greater than absolute error permissible value accounts for total degree is less than 30%, then step (34) is entered;

(34) by current zero point value and Zero calibration value carry out relative error calculating, obtain corresponding relative error magnitudes, and this relative error magnitudes and default relative error permissible value compared:

(341) if be less than, do not perform demarcation early warning, return step (32);

(342) if be more than or equal to relative error permissible value, then perform and demarcate early warning, start hummer and/or flashing and/or early warning information fed back to Android platform or other intelligent terminals.

During specific implementation, before demarcating or calibrating, application layer enters demarcation or Calibration interface need be verified the legal identity of login user (staff or user), namely require that user inputs username and password, carry out authentication, so whether correct according to the username and password of the authority information authentication of users input of preserving in advance, if username and password conforms to the authority information of preservation, then user is by checking, enters the demarcation Calibration interface of application layer; If user name or code error, then reminding user confirm the user name of input or password whether correct, the new demand user that lays equal stress on inputs username and password, until after authentication passes through, then performs subsequent step.

The above embodiment only have expressed embodiment of the present utility model; it describes comparatively concrete and detailed; but therefore can not be interpreted as the restriction to the utility model the scope of the claims; in every case the technical scheme adopting the form of equivalent replacement or equivalent transformation to obtain, all should drop within protection domain of the present utility model.

Claims (3)

1. a weighing device, is characterized in that, comprising: control module, LOAD CELLS, memory module and power module, and described control module is connected with LOAD CELLS, memory module and power module respectively; Also comprise:

Be connected with described control module for responding to the optical inductor whether weighting platform being placed any object;

Be arranged on the Value Data table at zero point in memory module, its Zero calibration value storing timing signal and the N number of reference zero value obtained after demarcating, this reference zero value comprises after demarcation completes, when optical inductor sense for the N time N number of reference zero value that weighting platform obtains without control module when placing any object and before this optical inductor to sense for N-1 time on weighting platform without control module during placement any object obtain N-1 reference zero value of correspondence; N number of reference zero value is value at current zero point;

Permissible value load module, for input current zero point value obtain respectively and before this and the absolute error permissible value allowed between the Zero calibration value be stored in Value Data table at zero point and N-1 reference zero value and current zero point value and Zero calibration value between the relative error permissible value that allows;

Judge warning module, one by one by current zero point value and zero point Value Data table in Zero calibration value and N-1 reference zero value carry out absolute error calculating, obtain N number of absolute error value, and N number of absolute error value is compared with absolute error permissible value respectively: if be all less than, do not perform demarcation early warning, if the number percent that the number of times being greater than absolute error permissible value accounts for total degree is more than or equal to 30%, then perform and demarcate early warning, start early warning signal; If the number percent that the number of times being greater than absolute error permissible value accounts for total degree is less than 30%, then by current zero point value and Zero calibration value carry out relative error calculating, obtain corresponding relative error magnitudes, if it exceedes relative error permissible value, then perform and demarcate early warning, start early warning signal;

Wherein, N >=1.

2. the calibration system of weighing device according to claim 1, is characterized in that, described early warning signal is the luminophor of hummer and/or sparkling.

3. the calibration system of weighing device according to claim 1, is characterized in that, N=300.