CN204787788U - Energy -conserving die -casting system of high temperature gas - Google Patents
Energy -conserving die -casting system of high temperature gas Download PDFInfo
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- CN204787788U CN204787788U CN201520435256.5U CN201520435256U CN204787788U CN 204787788 U CN204787788 U CN 204787788U CN 201520435256 U CN201520435256 U CN 201520435256U CN 204787788 U CN204787788 U CN 204787788U
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- temperature
- smelting pot
- high temperature
- temperature smelting
- die
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- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
The utility model discloses an energy -conserving die -casting system of high temperature gas, establish in including the controller automatically controlled total cabinet, high temperature smelting pot, be arranged in to the high temperature smelting pot add the raw materials half escalator, for the high temperature smelting pot provides gas jar, the die casting machine of fuel, the track of locating between high temperature smelting pot and the die casting machine adds the skip, and gas adjusting module, this gas adjusting module include locate on the pipeline between gas jar and the high temperature smelting pot and with the motorised valve that the controller electricity is connected. Because be equipped with and instruct the motorised valve of adjusting the gas velocity of flow and flow according to the controller, but the temperature that this energy -conserving die -casting system of high temperature gas according to actual need adjusted the high temperature smelting pot, and then when guaranteeing high temperature smelting pot result of use, the fuel saving.
Description
[technical field]
The utility model relates to die casting field, and particularly a kind of have automatic adjustment temperature and use the high-temperature fuel gas energy-saving die-casting system that combustion gas is fuel.
[background technology]
Hardware generally by metal (such as steel ingot) through the melting of high-temperature smelting pot, the die casting of die casting equipment and being formed.Thus, can say high-temperature smelting pot to a certain extent, die casting equipment is industrial basis, the performance quality of the die-casting system be made up of high-temperature smelting pot, die casting equipment, the height of efficiency, produce very important impact to industry.
But traditional high-temperature smelting pot is unlimited material, and the fusing point of metal is higher, causes material stove periphery all to belong to high-temperature zone, without high temperature protection, there is potential safety hazard.And unlimited material causes energy spilling, and then the temperature in smelting furnace is caused to reduce and completely metal derby can not be molten into molten condition.In addition, traditional high-temperature smelting pot adopts diesel oil to be fuel, often burn insufficient and produce a large amount of oil smoke, by board, workshop wall sooting, the great amount of carbon dioxide of generation and carbon monoxide also all can bring harmful effect to the working environment of employee and the atmosphere of mankind's community life.
Therefore, the high-temperature fuel gas energy-saving die-casting system that a kind of energy-conserving and environment-protective are provided is necessary, to solve the problem.
[utility model content]
The purpose of this utility model is the high-temperature fuel gas energy-saving die-casting system providing a kind of energy-conserving and environment-protective.
For realizing this object, the utility model adopts following technical scheme:
A kind of high-temperature fuel gas energy-saving die-casting system, set automatically controlled total cabinet of controller, high-temperature smelting pot to be electrically connected with described controller in comprising and in high-temperature smelting pot, add raw material half-automatic lifter, for store combustion gas and for as the fuel cartridge of described high-temperature smelting pot delivery of fuel gas, die casting machine, be located at track charging vehicle between high-temperature smelting pot and die casting machine, and combustion gas adjustment module, this combustion gas adjustment module comprises on the pipeline be located between fuel cartridge with high-temperature smelting pot and the motor-driven valve be electrically connected with described controller.
Further, this combustion gas adjustment module also comprises and to be electrically connected with described controller and temperature sensor for detecting high-temperature smelting pot temperature.
Particularly, described temperature sensor is thermocouple.
Further, this high-temperature fuel gas energy-saving die-casting system also comprises security monitoring module, this security monitoring module comprises the detecting unit and alarm unit that are all electrically connected with described controller, described detecting unit comprises the position be located at apart from described high-temperature smelting pot one safe distance and the pyroelectric sensor be electrically connected with described controller, and described alarm unit comprises loudspeaker or buzzer and/or warning light.
Described security monitoring module also comprises the camera head and display unit that are all electrically connected with described controller, the position apart from described high-temperature smelting pot one safe distance is located at by described camera head, and described display unit is located at described automatically controlled total cashier's office in a shop and for showing the image that described camera head gathers.
Compared with prior art, the utility model possesses following advantage:
1, in high-temperature fuel gas energy-saving die-casting system of the present utility model, adopt combustion gas as fuel, its burning is comparatively abundant, can avoid generation and the discharge of oil smoke and carbon monoxide.
2, in high-temperature fuel gas energy-saving die-casting system of the present utility model, owing to having combustion gas adjustment module, the instruction that can be defaulted in controller by staff is according to actual needs carried out temperature to high-temperature smelting pot and is controlled, such as when causing temperature of smelting furnace to reduce owing to feeding in raw material (or outside loss of temperature) toward high-temperature smelting pot, controller exports the valve opening that control instruction tunes up electrically-controlled valve, increase the air inflow of combustion gas, and then raise the temperature of smelting furnace fast.
3, in high-temperature fuel gas energy-saving die-casting system of the present utility model, owing to having security monitoring module, can detect (or observation) to whether having people near smelting furnace, and output alarm signal (such as High Temperature alarm signal) is about to enter high-temperature zone when people having been detected near smelting furnace to warn intruder.
[accompanying drawing explanation]
Fig. 1 is the structured flowchart of high-temperature fuel gas energy-saving die-casting system of the present utility model.
[detailed description of the invention]
Be further described the utility model below in conjunction with accompanying drawing and exemplary embodiment, wherein identical in accompanying drawing label all refers to identical parts.In addition, if the detailed description of known technology is for illustrating that feature of the present utility model is unnecessary, then omitted.
Fig. 1 shows high-temperature fuel gas energy-saving die-casting system 100 of the present utility model, comprise automatically controlled total cabinet 1, high-temperature smelting pot 2, for add in high-temperature smelting pot 2 raw metal such as steel ingot half-automatic lifter 5, for store combustion gas and for for the fuel cartridge 6 of high-temperature smelting pot delivery of fuel gas, die casting machine 4, to be located between high-temperature smelting pot 2 and die casting machine 4 and track charging vehicle 3 for the metal of molten condition is transmitted from from high-temperature smelting pot 2 to die casting machine 4, and combustion gas adjustment module (non-label).
Described automatically controlled total cabinet 1 is built-in with controller 11, stores the control instruction of the duty controlling half-automatic lifter 5 in this controller 11.Described control instruction is write according to needs of production (the such as reinforced time interval) by those skilled in the art.
Described combustion gas adjustment module to comprise on the pipeline be located between fuel cartridge 6 with high-temperature smelting pot 2 and the motor-driven valve 7 be electrically connected with described controller 11.
When the temperature in high-temperature smelting pot 2 due to heat externally loss or due to add raw metal and reduce time, controller 11 exports the control instruction of increasing gas inlet amount to described motor-driven valve 7, control motor-driven valve 7 and tune up its valve opening, and then increase flow velocity and the flow of combustion gas, realize the adjustment object of combustion gas, and then realize regulating the temperature of high-temperature smelting pot 2.
Further, for realizing the automatic monitoring of high-temperature smelting pot 2 temperature, to ensure that the temperature of high-temperature smelting pot 2 is temperature required for producing, this combustion gas adjustment module also comprises the thermocouple 9 of the temperature for detecting high-temperature smelting pot 2, this thermocouple 9 is connected with described controller 11, to be detected result feedback to described controller 11, and then controller 11 controls flow velocity and flow that motor-driven valve 7 carrys out regulating gas, realizes the automatic control of high-temperature smelting pot temperature.
In other embodiments, the thermocouple in this combustion gas adjustment module can also adopt other temperature sensors to substitute, and only needs that it is high temperature resistant, has certain sensitivity and have enough large temperature range.
In addition, because high-temperature smelting pot 2 opens wide material, its periphery is high-temperature zone, if there is people namely not enter this high-temperature zone through protective treatment (such as dressing heat insulation clothing), is burned possibly or occurs the symptoms such as heatstroke.
For avoiding the problems referred to above, further, this high-temperature fuel gas energy-saving die-casting system 100 also comprises security monitoring module, this security monitoring module comprises the detecting unit and alarm unit that are all electrically connected with described controller 11, described detecting unit comprises the position be located at apart from described high-temperature smelting pot 2 one safe distance and the pyroelectric sensor 8 be electrically connected with described controller, and described alarm unit (not shown) comprises the loudspeaker or buzzer and/or warning light that are connected with controller.Described pyroelectric sensor 8 is for detecting the infrared signal of human body and sending the corresponding signal of telecommunication in described controller 11 after detecting human infrared signal, described controller 11 receives and processes this signal of telecommunication, and then export corresponding control instruction to described alarm unit, trigger its loudspeaker pipe and/or warning light flicker, with remind this object its be about to enter high-temperature zone.
Further, for prevent due to temperature is higher or the impact of other factors and the induction sensitivity 8 of pyroelectric sensor is reduced and cause undetected, fail to report, the object entering high-temperature zone is caused to be in danger, described security monitoring module also comprises the camera head 10 and display unit that are all electrically connected with described controller 11, the position apart from described high-temperature smelting pot 2 one safe distance is also located at by described camera head 11, and described display unit (not shown) to be located on described automatically controlled total cabinet 1 and for showing the image that described camera head gathers.
When there being object to enter in the investigative range of camera head 10, this camera head 10 gathers corresponding image and is sent in described controller 11, described controller 11 processes information that camera head 10 collects and exports corresponding image to described display unit, for staff identify this object whether properly protect to determine whether to have remind this object its be about to enter necessity of high-temperature zone.
Should know, the position of above-mentioned safe distance can be arranged as required by those skilled in the art, and the temperature that such as different metal fusing needs is different, and the temperature of high-temperature smelting pot periphery is also different, and thus the setting of safe distance should be different.
Although shown exemplary embodiments more of the present utility model above, but it should be appreciated by those skilled in the art that, when not departing from principle of the present utility model or spirit, can make a change these exemplary embodiments, scope of the present utility model is by claim and equivalents thereof.
Claims (5)
1. a high-temperature fuel gas energy-saving die-casting system, set automatically controlled total cabinet of controller, high-temperature smelting pot to be electrically connected with described controller in comprising and in described high-temperature smelting pot, add raw material half-automatic lifter, for storing combustion gas and for as the fuel cartridge of described high-temperature smelting pot delivery of fuel gas, die casting machine and the track charging vehicle be located between high-temperature smelting pot and die casting machine, it is characterized in that, also comprise combustion gas adjustment module, this combustion gas adjustment module comprises on the pipeline be located between fuel cartridge with high-temperature smelting pot and the motor-driven valve be electrically connected with described controller.
2. high-temperature fuel gas energy-saving die-casting system according to claim 1, is characterized in that, this combustion gas adjustment module also comprises and to be electrically connected with described controller and temperature sensor for detecting high-temperature smelting pot temperature.
3. high-temperature fuel gas energy-saving die-casting system according to claim 2, is characterized in that, described temperature sensor is thermocouple.
4. high-temperature fuel gas energy-saving die-casting system according to claim 1, it is characterized in that, also comprise security monitoring module, this security monitoring module comprises the detecting unit and alarm unit that are all electrically connected with described controller, described detecting unit comprises the position be located at apart from described high-temperature smelting pot one safe distance and the pyroelectric sensor be electrically connected with described controller, and described alarm unit comprises loudspeaker or buzzer and/or warning light.
5. high-temperature fuel gas energy-saving die-casting system according to claim 4, it is characterized in that, described security monitoring module also comprises the camera head and display unit that are all electrically connected with described controller, the position apart from described high-temperature smelting pot one safe distance is located at by described camera head, and described display unit is located at described automatically controlled total cashier's office in a shop and for showing the image that described camera head gathers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520435256.5U CN204787788U (en) | 2015-06-19 | 2015-06-19 | Energy -conserving die -casting system of high temperature gas |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520435256.5U CN204787788U (en) | 2015-06-19 | 2015-06-19 | Energy -conserving die -casting system of high temperature gas |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204787788U true CN204787788U (en) | 2015-11-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520435256.5U Expired - Fee Related CN204787788U (en) | 2015-06-19 | 2015-06-19 | Energy -conserving die -casting system of high temperature gas |
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| CN (1) | CN204787788U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106766975A (en) * | 2016-12-31 | 2017-05-31 | 广州龙鑫蓄热工业炉有限公司 | A kind of autocontrol method and its device of aluminum melting furnace system |
-
2015
- 2015-06-19 CN CN201520435256.5U patent/CN204787788U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106766975A (en) * | 2016-12-31 | 2017-05-31 | 广州龙鑫蓄热工业炉有限公司 | A kind of autocontrol method and its device of aluminum melting furnace system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151118 |