CN204780260U - Fabrics dyeing water processing system - Google Patents
Fabrics dyeing water processing system Download PDFInfo
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- CN204780260U CN204780260U CN201520397795.4U CN201520397795U CN204780260U CN 204780260 U CN204780260 U CN 204780260U CN 201520397795 U CN201520397795 U CN 201520397795U CN 204780260 U CN204780260 U CN 204780260U
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- sewage
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- high temperature
- exchange system
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Abstract
The utility model discloses a fabrics dyeing water processing system, comprises a dyeing machine, high temperature sewage accumulator, heat energy exchange system, heat preservation clear water accumulator, heater and the multistage sewage treatment ware that connects gradually, circulating connection's water pipe has been set up in the high temperature sewage accumulator, the running water flows through the water pipe, heat through high temperature sewage temperature, and then get into the clear water of heat exchange system after to sewage treatment and heat, the feasible sewage reuse who handled, it can be by cyclic utilization to handle qualified sewage, the efficiency of the utilization ratio and the energy conversion of the energy is improved, the effectual energy of having practiced thrift.
Description
Technical field
The utility model belongs to textiles field of sewage treatment equipment, is specifically related to a kind of textile dyeing water treatment system.
Background technology
High temperature-pressure dyeing machine mainly contaminates cotton textiles, terylene, acrylic fibers, nylon, wool, polyester-cotton blend, Mao Di, numb cotton or various blended yarn, configuration all kinds creel, multi-form yarn can be contaminated outward, as cheese, reeled yarn spinning cake, loose hair, wool top, beamed yarn, slide fastener, dribbling etc.
High temperature-pressure dyeing machine has following features:
1, circulation staining solution flow controls according to coloured differently technological requirement, by main pump frequency conversion speed-adjusting system, reaches and saves the energy and give rational flow, realizes simultaneously dyeing and controls optimization.
2, the liquid stream parallel operation of compact conformation, eliminate commutation pause, add cycle-index, make dyeing evenly.
3, low bath raio design, saves dyestuff, auxiliary agent and the energy, reduces blowdown flow rate, increase economic efficiency.
4, can variable load yarn bar, make appearance yarn amount can carry out having through conversion, reach because of determine bath raio, elasticity is processed in lifting.
5, scavenger system fast, effectively saves scavenging period and water consumption.
6, overflow-type charging system, can carry out dynamic material, effectively controls reinforced speed and amount, ensures uniform dye-uptake.
7, adopt novel centrifugal circulation, tool high-performance high efficiency and save the energy.
The water temperature of dyeing and printing sewage is higher (sizing and cowboy's rinse effluent except) mostly, pulp sewage water temperature as the bleachinging and dyeing of knitted cloth, knitted yarn is 40 ~ 45 DEG C, the Bleaching and dyeing sewage water temperature of lint, knitting wool is 40 ~ 50 DEG C, and moving back of Woven Fabrics is boiled, dyeing and printing sewage water temperature is 40 ~ 50 DEG C etc.When water temperature over-high, biochemical wastewater treatment system can be caused normally to run, directly affect sewage qualified discharge.Therefore must consider to carry out cooling process to high temperature sewage, then, then make the sewage after cooling enter biochemical treatment system, to reach the water temperature requirement of biochemical treatment, ensure the normal operation of whole treatment system.Meanwhile, the heat energy in sewage is also a kind of recycling resource.Usually the mode of heat exchange is adopted to carry out cooling down to the method that sewage is lowered the temperature, the process spent water of different temperatures, after mixing, enters heat exchanger and carries out cooling process, generally water temperature controlled below 42 DEG C, not only be beneficial to biological growth, can also treatment effect be improved.
Cooling water can use fresh process water, so just make use of a part of heat energy and preheating is carried out to production technology water, reduce the water temperature of sewage on the one hand, improve the water temperature of production technology water on the other hand, save the steam of heating Fresh process water, reach the object saved production cost.Heat can consider the design adopting the parallel connection of multiple stage heat exchanger to use, and can ensure the normal use of heat-exchange system, heat exchanger can be divided into plate type heat exchanger, pipe heat exchanger etc., and my company is most popular is efficient plate-type heat-exchanger.
In a word, dyeing and printing sewage is the more difficult organic sewage that a kind of water yield is large, colourity is high, complicated components, water quality mobility scale are large, temperature is high.In the comprehensive management of technology route of dyeing and printing sewage, the pretreating process of sewage is very important, and it is related to stable operation and the qualified discharge of whole system, also relates to the height of operating cost simultaneously.And sewage can improve sewage quality greatly after carrying out preliminary treatment, be conducive to dyeing and printing sewage and be for further processing, finally reach the object removing pollutant.Therefore pretreating process is absolutely necessary one of key technology in dyeing and printing sewage process.
In prior art, textile mills discharge through process mostly for the sewage of printing and dyeing, even fully process is not just discharged, pollute environment on the one hand, waste the energy on the other hand, textile mills are generally the mode first taking to lower the temperature for high temperature sewage, and then process, like this, waste the time, be unfavorable for the recycling of the energy.
Summary of the invention
Technical problem to be solved in the utility model is: provide a kind of textile dyeing water treatment system, solve high temperature sewage disposal in prior art insufficient cause environmental pollution, the energy can not secondary utilize problem.
The utility model is for solving the problems of the technologies described above by the following technical solutions:
A kind of textile dyeing water treatment system, comprise dyeing machine, high temperature sewage storage device, heat energy exchange system, insulation clear water holder, heater and the multi-stage sewage processor be connected successively, in described high temperature sewage storage device and the water pipe that circulation is connected respectively is set in heat energy exchange system, the delivery outlet of high temperature sewage storage device is connected with the input port of heat energy exchange system, the delivery outlet of heat energy exchange system is connected with the input port of first order apparatus for treating sewage, the delivery outlet of afterbody apparatus for treating sewage is connected with one end of heat energy exchange system inner conduit, the other end of heat energy exchange system inner conduit is connected with the input port of insulation clear water holder, the input port of high temperature sewage storage device is connected with the delivery outlet of dyeing machine, the delivery outlet of high temperature sewage storage device is connected with the input port of heat energy exchange system, water pipe one end in high temperature sewage storage device is connected with outside running water pipe, the other end is connected with insulation clear water holder, dyeing machine comprises two water inlets, a water inlet is connected with the delivery outlet of insulation clear water holder, another is connected with outside running water pipe, controlled three-way connection installed by outside running water pipe, regulate the flow direction and the flow velocity of running water.
The delivery port of described afterbody apparatus for treating sewage is all connected controllable valve with between running water water pipe, between adjacent two-stage apparatus for treating sewage, between first order apparatus for treating sewage with low-temperature sewage holder delivery port.
Also comprise controller, temperature sensor, liquid level sensor, described each controllable valve is all connected with controller, equal set temperature sensor in described high temperature sewage storage device, insulation clear water holder, in every primary sewage treatment device, all liquid level sensor is set, temperature sensor and liquid level sensor are all wirelessly connected with controller, and described controller is connected with temperature sensor, liquid level sensor respectively.
The central processing unit of described controller is 51 series monolithics.
Described central processing unit is AT89S52.
Described temperature sensor is DS18B20.
Compared with prior art, the utility model has following beneficial effect:
The water pipe that circulation connects is provided with in the high temperature sewage storage device of 1, native system, running water flows through water pipe, heated by high temperature sewage temperature, and then enter heat-exchange system the clear water after sewage disposal is heated, the sewage processed is utilized again, process qualified sewage can be recycled, improve the utilization rate of the energy and the efficiency of energy conversion, effectively saved the energy.
2, plural apparatus for treating sewage cascade is adopted to connect, for the sewage that pollution concentration is high, primary sewage treatment device is very fully unmanageable, therefore adopts the apparatus for treating sewage of multi-stage cascade to carry out sewage disposal, can effectively by sewage disposal to qualified standard, again to utilize.
3, its delivery port of afterbody sewage disposal is all connected controllable valve with between running water water pipe, between adjacent two-stage apparatus for treating sewage, between first order apparatus for treating sewage with low-temperature sewage holder delivery port, make at different levels between can work alone, improve the automaticity of this system.
4, native system also comprises controller, temperature sensor, liquid level sensor, relevant parameter is detected by sensor, then controller controls the switch of controllable valve according to relevant parameter, make operating personnel not need to detect separately related data and automatically can complete detection, make the more abundant of sewage disposal, decrease the stand-by period of each link simultaneously, improve operating efficiency.
Accompanying drawing explanation
Fig. 1 is system block diagram of the present utility model.
Detailed description of the invention
Below in conjunction with accompanying drawing, structure of the present utility model and the course of work are described further.
As shown in Figure 1, a kind of textile dyeing water treatment system, comprise dyeing machine, high temperature sewage storage device, heat energy exchange system, insulation clear water holder, heater and the multi-stage sewage processor be connected successively, in described high temperature sewage storage device and the water pipe that circulation is connected respectively is set in heat energy exchange system, the delivery outlet of high temperature sewage storage device is connected with the input port of heat energy exchange system, the delivery outlet of heat energy exchange system is connected with the input port of first order apparatus for treating sewage, the delivery outlet of afterbody apparatus for treating sewage is connected with one end of heat energy exchange system inner conduit, the other end of heat energy exchange system inner conduit is connected with the input port of insulation clear water holder, the input port of high temperature sewage storage device is connected with the delivery outlet of dyeing machine, the delivery outlet of high temperature sewage storage device is connected with the input port of heat energy exchange system, water pipe one end in high temperature sewage storage device is connected with outside running water pipe, the other end is connected with insulation clear water holder, dyeing machine comprises two water inlets, a water inlet is connected with the delivery outlet of insulation clear water holder, another is connected with outside running water pipe, controlled three-way connection installed by outside running water pipe, regulate the flow direction and the flow velocity of running water.
The water pipe that circulation connects is provided with in the high temperature sewage storage device of native system, running water flows through water pipe, heated by high temperature sewage temperature, and then enter heat-exchange system the clear water after sewage disposal is heated, the sewage processed is utilized again, process qualified sewage can be recycled, improve the utilization rate of the energy and the efficiency of energy conversion, effectively saved the energy.
The delivery port of described afterbody apparatus for treating sewage is all connected controllable valve with between running water water pipe, between adjacent two-stage apparatus for treating sewage, between first order apparatus for treating sewage with low-temperature sewage holder delivery port.
Plural apparatus for treating sewage cascade is adopted to connect, for the sewage that pollution concentration is high, primary sewage treatment device is very fully unmanageable, therefore adopts the apparatus for treating sewage of multi-stage cascade to carry out sewage disposal, can effectively by sewage disposal to qualified standard, again to utilize.
Also comprise controller, temperature sensor, liquid level sensor, described each controllable valve is all connected with controller, equal set temperature sensor in described high temperature sewage storage device, insulation clear water holder, in every primary sewage treatment device, all liquid level sensor is set, temperature sensor and liquid level sensor are all wirelessly connected with controller, temperature sensor Real-time Collection sewage temperature information, liquid level sensor Real-time Collection liquid level information, controller controls the work of each controllable valve according to temperature information and liquid level information.
Relevant parameter is detected by sensor, then controller controls the switch of controllable valve according to relevant parameter, makes operating personnel not need to detect separately related data and automatically can complete detection, make the more abundant of sewage disposal, decrease the stand-by period of each link simultaneously, improve operating efficiency.
The central processing unit of described controller is 51 series monolithics.
51 single-chip microcomputers are simple to operate, extensibility strong, and have feature that is low in energy consumption, stable performance, are widely used among industry measurement and control system, meanwhile, cheap, reduce the cost of this equipment.
Described central processing unit is AT89S52.
Described temperature sensor is DS18B20.
Operation principle and the course of work of native system are as follows:
Steam and clear water are inputed in dyeing machine simultaneously dyeing is carried out to textiles, being discharged by sewage higher than temperature upper limit after dyeing is stored in high temperature sewage storage device, then the sewage in high temperature sewage storage device is inputed to heat energy exchange system, the water pipe that circulation connects is set in heat energy exchange system, clear water qualified after sewage disposal is by being arranged at the water pipe in heat energy exchange system, the high temperature sewage of water pipe outside is to the qualified clear water heating in water pipe, exported in insulation clear water holder by the clear water after heating, when directly the clear water of insulation being added in dyeing machine during lack of water in dyeing machine, the water pipe that circulation connects is set in high temperature sewage storage device, after running water flows through water pipe, after the heating of high temperature sewage, export warm water reservoir Posterior circle to utilize.
Described high temperature sewage storage device is for storing the sewage higher than temperature upper limit after dyeing, heat energy exchange system is used for the thermal energy of the sewage in high temperature sewage storage device to become, the water pipe that circulation connects is set in heat energy exchange system, running water is by being arranged at the water pipe in heat energy exchange system, the warm sewage of water pipe outside is to the tap water heating in water pipe, exported in insulation clear water holder by the running water after heating, when directly the clear water of insulation being added in dyeing machine during lack of water in dyeing machine, when the sewage in heat energy exchange system is lower than lowest temperature.
Those skilled in the art of the present technique are understandable that, unless otherwise defined, all terms used herein (comprising technical term and scientific terminology) have the meaning identical with the general understanding of the those of ordinary skill in field belonging to the utility model.Should also be understood that those terms defined in such as general dictionary should be understood to have the meaning consistent with the meaning in the context of prior art, unless and define as here, can not explain by idealized or too formal implication.
The above is only some embodiments of the present utility model; it should be pointed out that for those skilled in the art, under the prerequisite not departing from the utility model principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.
Claims (6)
1. a textile dyeing water treatment system, it is characterized in that: comprise dyeing machine, high temperature sewage storage device, heat energy exchange system, insulation clear water holder, heater and the multi-stage sewage processor be connected successively, in described high temperature sewage storage device and the water pipe that circulation is connected respectively is set in heat energy exchange system, the delivery outlet of high temperature sewage storage device is connected with the input port of heat energy exchange system, the delivery outlet of heat energy exchange system is connected with the input port of first order apparatus for treating sewage, the delivery outlet of afterbody apparatus for treating sewage is connected with one end of heat energy exchange system inner conduit, the other end of heat energy exchange system inner conduit is connected with the input port of insulation clear water holder, the input port of high temperature sewage storage device is connected with the delivery outlet of dyeing machine, the delivery outlet of high temperature sewage storage device is connected with the input port of heat energy exchange system, water pipe one end in high temperature sewage storage device is connected with outside running water pipe, the other end is connected with insulation clear water holder, dyeing machine comprises two water inlets, a water inlet is connected with the delivery outlet of insulation clear water holder, another is connected with outside running water pipe, controlled three-way connection installed by outside running water pipe, regulate the flow direction and the flow velocity of running water.
2. textile dyeing water treatment system according to claim 1, is characterized in that: the delivery port of described afterbody apparatus for treating sewage is all connected controllable valve with between running water water pipe, between adjacent two-stage apparatus for treating sewage, between first order apparatus for treating sewage with low-temperature sewage holder delivery port.
3. textile dyeing water treatment system according to claim 2, it is characterized in that: also comprise controller, temperature sensor, liquid level sensor, described each controllable valve is all connected with controller, equal set temperature sensor in described high temperature sewage storage device, insulation clear water holder, in every primary sewage treatment device, all liquid level sensor is set, temperature sensor and liquid level sensor are all wirelessly connected with controller, Real-time Collection sewage temperature information, Real-time Collection liquid level information, described controller is connected with temperature sensor, liquid level sensor respectively.
4. textile dyeing water treatment system according to claim 3, is characterized in that: the central processing unit of described controller is 51 series monolithics.
5. textile dyeing water treatment system according to claim 4, is characterized in that: described central processing unit is AT89S52.
6. textile dyeing water treatment system according to claim 3, is characterized in that: described temperature sensor is DS18B20.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520397795.4U CN204780260U (en) | 2015-06-11 | 2015-06-11 | Fabrics dyeing water processing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520397795.4U CN204780260U (en) | 2015-06-11 | 2015-06-11 | Fabrics dyeing water processing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204780260U true CN204780260U (en) | 2015-11-18 |
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ID=54520347
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520397795.4U Expired - Fee Related CN204780260U (en) | 2015-06-11 | 2015-06-11 | Fabrics dyeing water processing system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204780260U (en) |
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2015
- 2015-06-11 CN CN201520397795.4U patent/CN204780260U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 214000 Jiangsu Province, Wuxi City District plum village Nanfeng Road No. 8 Patentee after: JIANGSU HAIDA TEXTILE MACHINERY CO., LTD. Address before: 214000 Jiangsu Province, Wuxi City District plum village Nanfeng Road No. 8 Patentee before: Jiangsu Haida Dyeing Printing Machinery Co.,Ltd. |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151118 Termination date: 20180611 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |