CN204778753U - Filling mechanism - Google Patents

Filling mechanism Download PDF

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Publication number
CN204778753U
CN204778753U CN201520356831.2U CN201520356831U CN204778753U CN 204778753 U CN204778753 U CN 204778753U CN 201520356831 U CN201520356831 U CN 201520356831U CN 204778753 U CN204778753 U CN 204778753U
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China
Prior art keywords
filling
light
auto
filling valve
light sensor
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CN201520356831.2U
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Chinese (zh)
Inventor
吴仁杰
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Dongguan Hongxiang Machinery Equipment Co Ltd
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Dongguan Hongxiang Machinery Equipment Co Ltd
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Priority to CN201520356831.2U priority Critical patent/CN204778753U/en
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  • Basic Packing Technique (AREA)
  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)

Abstract

The utility model discloses a filling mechanism, including the filling frame, be equipped with an automatic filling valve in the filling frame, filling mechanism still includes the controller and locates the light sensor of automatic filling valve below, the light sensor is including the light emission ware of locating automatic filling valve below one side and the light receiver who locates automatic filling valve below opposite side, the light sensor is used for response material bottle liquid level, the material bottle liquid level signal of controller receipt light sensor is controlled automatic filling valve and is opened and shut, a height is realized the control filling time and is measured for $responding to the liquid level is responded to to material bottle liquid level's light sensor to no matter effectual the realization is excessive, the many filling of glass bottle homoenergetic realization of which kind of measurement.

Description

A kind of filling mechanism
Technical field
The utility model relates to a kind of filling mechanism.
Background technology
The enterprise producing liquid product all can run into the problem of filling liquid usually, how by filling liquid in container, different industries has diverse ways, such as, in cosmetics are filling, how about in glass bottle, filling a certain amount of liquid is the problem of industry research always, the packaging process of the container of same recorder jar and specification of the same race realizes, as long as the setting filling time, but when needing the container changing different metering, need again to restudy filling time and setting filling time, this creates the terminal a very large obstacle, namely a machine can only give same recorder jar next filling within a period of time, thus to limit to filling greatly, therefore no matter study a kind of is that all to realize excessive, many filling filling machines be a problem merited attention for the glass bottle of which kind of metering.
Summary of the invention
The purpose of this utility model is to overcome above-described shortcoming, and no matter provide energy a kind of is that the glass bottle which kind of measures all can realize inexcessive, many filling filling mechanism.
For achieving the above object, concrete scheme of the present utility model is as follows: a kind of filling mechanism, includes filling frame, and described filling frame is provided with an auto-filling valve;
The light sensor that described filling mechanism also comprises controller and is located at below auto-filling valve, described light sensor includes the light emitters being located at side below auto-filling valve and the light receiver being located at opposite side below auto-filling valve; Described light sensor is for responding to material bottle electrolyte level, and the material bottle electrolyte level signal that described controller receives light sensor controls the folding of auto-filling valve.
Wherein, the discharge end of described auto-filling valve is provided with filling needle tube.
Wherein, described filling mechanism also includes one for controlling the placement inductor of auto-filling valve opening, and described placement inductor includes inductor body and induction antenna, and described induction antenna is located at below auto-filling valve.
Wherein, described filling mechanism also includes the material cavity of the feed end being located at auto-filling valve.
Wherein, described induction antenna linearly shape.
Wherein, described light emitters includes multiple sub-projector of light in vertically distribution, and described light receiver includes multiple light sub-receiver corresponding with the sub-projector of light.
Wherein, also include one and be located at locating piece below auto-filling valve, described locating piece is provided with opening, and described opening is wedge-like opening;
A kind of liquid irrigation method according to above-mentioned filling mechanism:
After a, placement material bottle, start filling;
B, light emitters start, and light emitters includes multiple sub-projector of light in vertically distribution, and described light receiver includes multiple light sub-receiver corresponding with the sub-projector of light; The light launched of the sub-projector of light forms one through the light curtain wall of material bottle, and light curtain wall arrives soon after light sub-receiver; Along with the rising of liquid in bottle, the light below liquid level will be blocked, and light sub-receiver does not receive the following light of liquid level, can only receive the above light of liquid level, thus judge electrolyte level in bottle.
Wherein, carry out filling scheme in pouring process, described filling scheme is divided into following steps:
C1, setting liquid height preset value h, set the longest filling filling time t; Start filling rear light sensor and start to respond to electrolyte level in bottle;
In c2, light sensor induction material bottle, whether electrolyte level reaches height preset value h, if reached, controller then controls auto-filling valve closing and filling stopping, if do not reached, controller then controls auto-filling valve open and filling continuation;
C3, continue the longest filling time t whether filling rear calculating reach filling, if reached, controller then controls auto-filling valve closing and filling stopping, if do not reached, controller then controls auto-filling valve open and filling continuation;
C4, continue filling after restart from c2 step, until filling stopping.
The beneficial effects of the utility model are: comprise filling frame, and described filling frame is provided with an auto-filling valve; The light sensor that described filling mechanism also comprises controller and is located at below auto-filling valve, described light sensor includes the light emitters being located at side below auto-filling valve and the light receiver being located at opposite side below auto-filling valve; Described light sensor is for responding to material bottle electrolyte level, and the material bottle electrolyte level signal that described controller receives light sensor controls the folding of auto-filling valve; For responding to the light sensor of material bottle electrolyte level to respond to the height of liquid level, realize controlling the filling time and measuring, thus actv. achieves, and to be no matter that the glass bottle of which kind of metering all can realize excessive, many filling.
Accompanying drawing explanation
Fig. 1 is the block diagram of the liquid-filling machine utilizing the utility model to manufacture;
Fig. 2 is block diagram of the present utility model;
Fig. 3 is the block diagram of locating piece of the present utility model;
Fig. 4 is the block diagram of placement inductor of the present utility model;
Fig. 5 is light emitters of the present utility model and light receiver working state schematic representation;
Fig. 6 is the diagram of circuit utilizing filling scheme of the present utility model;
Description of reference numerals in Fig. 1 to Fig. 6:
The filling frame of 1-; 2-auto-filling valve; 21-filling needle tube; 22-material cavity; 31-light emitters; 32-light receiver; 4-locating piece; 5-places inductor; 51-responds to antenna.
A-workplatform; B-expects bottle; .
Detailed description of the invention
Being described in further detail the utility model below in conjunction with the drawings and specific embodiments, is not that practical range of the present utility model is confined to this.
As shown in Figures 1 to 6, a kind of liquid-filling machine utilizing filling mechanism to manufacture, includes workplatform a, also includes the filling mechanism be located on workplatform a;
Described filling mechanism includes filling frame 1, and described filling frame 1 is provided with an auto-filling valve 2; The light sensor that described filling mechanism also comprises controller and is located at below auto-filling valve 2, described light sensor includes the light emitters 31 being located at side below auto-filling valve 2 and the light receiver 32 being located at opposite side below auto-filling valve 2; Described light sensor is for responding to material bottle b electrolyte level, and the material bottle b electrolyte level signal that described controller receives light sensor controls auto-filling valve 2 folding; A kind of filling mechanism described in the present embodiment, the discharge end of described auto-filling valve 2 is provided with filling needle tube 21.A kind of filling mechanism described in the present embodiment, described filling mechanism also includes the material cavity 22 of the feed end being located at auto-filling valve 2.Concrete, light emitters 31 includes multiple sub-projector of light in vertically distribution, and described light receiver 32 includes multiple light sub-receiver corresponding with the sub-projector of light; The light launched of the sub-projector of light forms one through the light curtain wall of material bottle b, and light curtain wall arrives soon after light sub-receiver; Along with the rising of liquid in bottle, the light below liquid level will be blocked, and light sub-receiver does not receive the following light of liquid level, can only receive the above light of liquid level, thus judge electrolyte level in bottle; In light sensor measurement of inductance material bottle b, whether electrolyte level reaches height preset value, if reached, light sensor transmission of signal is to controller, and controller controls auto-filling valve 2 cut out and filling stopping subsequently; Achieved by said structure device that to be no matter that the glass bottle of which kind of metering all can realize excessive, many filling; Such as in the filling field of nail polish, different glass bottle all can realize effectively filling.
A kind of filling mechanism described in the present embodiment, described filling mechanism also includes one for controlling the placement inductor 5 that auto-filling valve 2 is opened, described placement inductor 5 includes inductor body and induction antenna 51, and described induction antenna 51 is located at below auto-filling valve 2.A kind of filling mechanism described in the present embodiment, described induction antenna 51 linearly shape.Concrete, the induction antenna 51 placing inductor 5 touches material bottle b, and induction antenna 51 drives the inductive switch in inductor body to open, and namely starting the machine, it is filling to realize, and rectilinear induction antenna 51 cost is low, effective, transmission is sensitive.
A kind of filling mechanism described in the present embodiment, also include one and be located at locating piece 4 below auto-filling valve 2, described locating piece 4 is provided with opening, and described opening is wedge-like opening; The opening in wedge shape that locating piece 4 is provided with, outside its opening direction, when material bottle b is fastened on wedge-like opening place, the bottleneck of material bottle b faces filling needle tube 21, therefore only need before the procedure locating piece 4 to be located, later material bottle b both directly can place opening part, without the need to reorientating, also can realize accurately filling.
A kind of liquid irrigation method according to aforesaid liquid bottle placer:
After a, placement material bottle b, start filling;
B, light emitters 31 start, and light emitters 31 includes multiple sub-projector of light in vertically distribution, and described light receiver 32 includes multiple light sub-receiver corresponding with the sub-projector of light; The light launched of the sub-projector of light forms one through the light curtain wall of material bottle b, and light curtain wall arrives soon after light sub-receiver; Along with the rising of liquid in bottle, the light below liquid level will be blocked, and light sub-receiver does not receive the following light of liquid level, can only receive the above light of liquid level, thus judge electrolyte level in bottle.Wherein, carry out filling scheme in pouring process, described filling scheme is divided into following steps:
C1, setting liquid height preset value h, set the longest filling filling time t; Start filling rear light sensor and start to respond to electrolyte level in bottle;
In c2, light sensor induction material bottle b, whether electrolyte level reaches height preset value h, if reached, controller then controls auto-filling valve 2 cut out and filling stopping, if do not reached, controller then controls auto-filling valve 2 and opens i.e. filling continuation;
C3, continue the longest filling time t whether filling rear calculating reach filling, if reached, controller then controls auto-filling valve 2 cut out and filling stopping, if do not reached, controller then controls auto-filling valve 2 and opens i.e. filling continuation;
C4, continue filling after restart from c2 step, until filling stopping.
By above-mentioned packaging process, the filling maximum duration t set as this material bottle b maximum filling time, therefore when the liquid level induction of light sensor is wrong or when losing efficacy, prevents material-filling from too much to overflow material distributing bottle b.
Include workplatform a, also include the filling mechanism be located on workplatform a; Described filling mechanism includes filling frame 1, and described filling frame 1 is provided with an auto-filling valve 2; The light sensor that described filling mechanism also comprises controller and is located at below auto-filling valve 2, described light sensor includes the light emitters 31 being located at side below auto-filling valve 2 and the light receiver 32 being located at opposite side below auto-filling valve 2; Described light sensor is for responding to material bottle b electrolyte level, and the material bottle b electrolyte level signal that described controller receives light sensor controls auto-filling valve 2 folding; For responding to the light sensor of material bottle b electrolyte level to respond to the height of liquid level, realize controlling the filling time and measuring, thus actv. achieves, and to be no matter that the glass bottle of which kind of metering all can realize excessive, many filling.
The above is only a preferred embodiment of the present utility model, therefore all equivalences done according to structure, feature and the principle described in the utility model patent claim change or modify, and are included in the protection domain of the utility model patent application.

Claims (7)

1. a filling mechanism; It is characterized in that: include filling frame (1), described filling frame (1) is provided with an auto-filling valve (2);
Described filling mechanism also comprises controller and is located at the light sensor of auto-filling valve (2) below, and described light sensor includes the light emitters (31) being located at side, auto-filling valve (2) below and the light receiver (32) being located at auto-filling valve (2) below opposite side; Described light sensor is for responding to material bottle (b) electrolyte level, and material bottle (b) the electrolyte level signal that described controller receives light sensor controls auto-filling valve (2) folding.
2. a kind of filling mechanism according to claim 1, is characterized in that: the discharge end of described auto-filling valve (2) is provided with filling needle tube (21).
3. a kind of filling mechanism according to claim 1, it is characterized in that: described filling mechanism also includes one for controlling the placement inductor (5) that auto-filling valve (2) is opened, described placement inductor (5) includes inductor body and induction antenna (51), and described induction antenna (51) is located at auto-filling valve (2) below.
4. a kind of filling mechanism according to claim 1, is characterized in that: described filling mechanism also includes the material cavity (22) of the feed end being located at auto-filling valve (2).
5. a kind of filling mechanism according to claim 3, is characterized in that: described induction antenna (51) linearly shape.
6. a kind of filling mechanism according to claim 1, it is characterized in that: described light emitters (31) includes multiple sub-projector of light in vertically distribution, and described light receiver (32) includes multiple light sub-receiver corresponding with the sub-projector of light.
7. a kind of filling mechanism according to claim 1, is characterized in that: also include the locating piece (4) that is located at auto-filling valve (2) below, described locating piece (4) is provided with opening, and described opening is wedge-like opening.
CN201520356831.2U 2015-05-29 2015-05-29 Filling mechanism Active CN204778753U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520356831.2U CN204778753U (en) 2015-05-29 2015-05-29 Filling mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520356831.2U CN204778753U (en) 2015-05-29 2015-05-29 Filling mechanism

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CN204778753U true CN204778753U (en) 2015-11-18

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111232268A (en) * 2020-03-06 2020-06-05 河北科技大学 Liquid medicine tank filling control method and liquid medicine tank filling system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111232268A (en) * 2020-03-06 2020-06-05 河北科技大学 Liquid medicine tank filling control method and liquid medicine tank filling system

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