CN204777923U - LED diffuser plate production line with detection device - Google Patents
LED diffuser plate production line with detection device Download PDFInfo
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- CN204777923U CN204777923U CN201520461365.4U CN201520461365U CN204777923U CN 204777923 U CN204777923 U CN 204777923U CN 201520461365 U CN201520461365 U CN 201520461365U CN 204777923 U CN204777923 U CN 204777923U
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Abstract
The utility model discloses a LED diffuser plate production line with detection device, including sheet extruder, shaping roller set, conveying roller set and sheet cutter device, sheet stock that the sheet extruder was extruded is through in proper order through shaping roller set, conveying roller set and sheet cutter device, and LED diffuser plate that the sheet cutter device formed after with sheet cutter still includes online sheet detection device on falling the workstation, online sheet detection device is including camera, panel light, speaker and main control unit, and the panel light shines to the sheet surface, and the camera will be made a video recording information transfer and given main control unit, and main control unit is connected with the speaker is electric. Owing to add online sheet detection device, replaced traditional artifical online visual inspection, optimized the production procedure of whole diffuser plate, avoid causing bad product stream to customer end because of the human factor to improve product detection efficiency, guaranteed the product quality.
Description
Technical field
The utility model relates to a kind of LED diffuser plate manufacturing line.
Background technology
Along with the increase day by day of market competition, product quality is vital, the development of special LED illumination lamp, people have kept on improving especially for product requirement, diffuser plate belongs to external in LED lamp assembling, slightly put bad, people can see clearly, in order to reduce visual bad generation and stop such product stream to client, the method of general employing is after diffusing plate molding, in course of conveying, by the irradiation of light source, the method of inspection of simulation market, checked by living human eye, but by living human eye's Long contact time light, very easily cause eye fatigue, and the velocity ratio transmitted in production process is very fast, thus make the phenomenon occurring having little time inspection in checkout procedure, easily cause bulk bad generation but fail Timeliness coverage, after putting on market, easily cause quality customer complaint, affect company's public praise in industry, loss is economically caused to company.
LED diffuser plate is also referred to as LED light guide plate, in LED diffuser plate production process, fixed length and wide time, after saw blade cutting, sheet material can produce break flour, be only generally by personnel directly and blow the mode of wiping and clean, but this kind of mode very easily causes break flour halfway phenomenon not easy to clean or clean, thus follow-up carry out stacking easily cause sheet material embossing with scratch, cause yields to decline.
In addition, in diffuser plate production process, all can in the end fixed length and wide time, carried out moving to take lower manufacturing line by the sheet material reserving length and width, be placed on clamp, general diffuser plate produces the method that all can adopt artificial stacking sheet material.But because speed of production is very fast, staff if do not noted, very easily causing plate surface to scratch, causing yield to reduce in the process of taking; In addition, owing to adopting the mode manually stacked, therefore it is large to there is labour intensity, the defect wasted time and energy.
Such as, it is 203945396U that State Intellectual Property Office discloses publication number on November 19th, 2014, patent name is the patent of plastic sheet apparatus for production line, just there is above-mentioned defect: this patent comprises the raw material feed device connected successively, heating arrangement, extrusion device, Scissoring device, film sticking apparatus and shutoff device, it is characterized in that: described shutoff device comprises shoutoff mechanism and dressing mechanism, described shoutoff mechanism comprises cut-out seat, described cut-out seat is provided with the cutoff tool pumped, described dressing mechanism comprises the arrangement platform for placing plastic sheet, between described dressing mechanism and shoutoff mechanism, connecting gear is set, described connecting gear comprises some feed belts, gap is provided with between described adjacent two feed belts, described dressing mechanism also comprises the folded flitch overturn back and forth being located at connecting gear and arranging between platform, the distributing position of described folded flitch is corresponding with gap.
Utility model content
The purpose of this utility model is to provide a kind of raising Product checking efficiency, ensures the LED diffuser plate manufacturing line with detecting device of product quality.
For achieving the above object, the technical scheme that the utility model adopts is:
With the LED diffuser plate manufacturing line of detecting device, comprise sheet extruder, format roll group, transfer roller group and sheet cutting apparatus, the sheet stock extruded of sheet extruder is through successively through format roll group, transfer roller group and sheet cutting apparatus, the LED diffuser plate formed after sheet cutting is fallen on bench board by sheet cutting apparatus, also comprise the online sheet material detection apparatus being located at sheet cutting apparatus front portion, described online sheet material detection apparatus includes camera, Panel light, loud speaker and master controller, described camera and Panel light are positioned at the both sides up and down of sheet material, Panel light irradiates to sheet surface, the shooting information of the irradiation area on camera picked-up sheet material, and send shooting information to master controller, described master controller is electrically connected with loud speaker, in order to compare to shooting information and prestored information, when shooting information does not meet product requirement, start loud speaker to report to the police.
Also comprise alarm lamp, described alarm lamp is electrically connected with master controller.
Described Panel light is located at the below of sheet material, and camera is located at the top of sheet material.
Also comprise the dust collector being located at sheet cutting apparatus rear portion, described dust collector comprises electrostatic generator, a pair electrostatic roller and a pair clearer, the positive charge mouth of described electrostatic generator is electrically connected with a pair electrostatic roller, described LED diffuser plate passes from a pair electrostatic roller, a pair clearer contacts with a pair electrostatic roller respectively, and a pair electrostatic roller is that power rotates respectively with motor.
Also comprise LED diffuser plate automatic stacking device, it includes vacuum cup, sucker translation mechanism, servomotor, clamp, sensor and controller, described sensor is located on the table top of described bench board, sensor will sense that the induction information of LED diffuser plate sends controller to, controller starts servomotor, driven by servomotor sucker translation mechanism, sucker translation mechanism Mobile vacuum sucker to LED diffuser plate top and LED diffuser plate is drawn, sensor sends the induction information responded to less than LED diffuser plate to controller, controller starts servomotor reversion, vacuum cup moves to the top of clamp, and LED diffuser plate is stacked on clamp.
Further, described clamp is located on cylinder, and described cylinder drives clamp lifting.
Further, also comprise horizontal slide rail, screw mandrel and motor, described clamp and cylinder are provided with two covers, and the cylinder in two covers is located on horizontal slide rail, and described motor drives two cylinders to move along horizontal slide rail by screw mandrel.
The beneficial effects of the utility model:
Owing to having set up online sheet material detection apparatus, instead of traditional artificial online visible examination, optimized the production procedure of whole diffuser plate, avoid because of human element, cause bad product stream to client, thus improve Product checking efficiency, ensure that product quality.
Because this device instead of traditional artificial clean, thus solve and thoroughly do not cause and a little weigh wounded and abrasive quality problems because break flour is clean, greatly improve product quality and work efficiency;
Due to the LED diffuser plate automatic stacking device of said structure, greatly reduce the labour intensity of workman, have the advantages that degree of automation is high, structure is simple, time saving and energy saving.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail:
Fig. 1 is structural representation of the present utility model.
In figure: 1, sheet extruder; 2, format roll group; 3, sheet material; 4, transfer roller group; 5, sheet cutting apparatus; 6, LED diffuser plate; 7, vacuum cup; 8, sucker translation mechanism; 9, servomotor; 10, clamp; 11, bench board; 12, controller; 13, sensor; 14, cylinder; 15, horizontal slide rail; 16, screw mandrel; 17, electrostatic generator; 18, electrostatic roller; 19, clearer; 20, camera; 21, Panel light; 22, alarm lamp; 23, loud speaker; 24, master controller.
Detailed description of the invention
As shown in Figure 1, with the LED diffuser plate manufacturing line of detecting device, comprise sheet extruder 1, format roll group 2, transfer roller group 4, sheet cutting apparatus 5 and LED diffuser plate automatic stacking device, the sheet stock extruded of sheet extruder is through successively through format roll group 2, transfer roller group 4 and sheet cutting apparatus 5, the LED diffuser plate 6 that sheet material 3 is cut off rear formation by sheet cutting apparatus 5 is fallen on bench board 11, also comprise the online sheet material detection apparatus being located at sheet cutting apparatus front portion, described online sheet material detection apparatus includes camera 20, Panel light 21, alarm lamp 22, loud speaker 23 and master controller 24, described Panel light 21 is located at the below of sheet material 3, camera 20 is located at the top of sheet material 3, Panel light 21 upwards irradiates the surface of sheet material 3, camera 20 absorbs the shooting information of the irradiation area on sheet material 3, and send shooting information to master controller 24, described master controller 24 is electrically connected with alarm lamp 22 and loud speaker 23 respectively, master controller 24 is in order to compare to shooting information and prestored information, when shooting information does not meet product requirement, startup alarm lamp 22 and loud speaker 23 carry out sound and light alarm.
Described LED diffuser plate automatic stacking device includes vacuum cup 7, sucker translation mechanism 8, servomotor 9, clamp 10, sensor 13 and controller 12, described sensor is located on the table top of described bench board, sensor will sense that the induction information of LED diffuser plate sends controller to, controller starts servomotor, driven by servomotor sucker translation mechanism, sucker translation mechanism Mobile vacuum sucker to LED diffuser plate top and LED diffuser plate is drawn, sensor sends the induction information responded to less than LED diffuser plate to controller, controller starts servomotor reversion, vacuum cup moves to the top of clamp, and LED diffuser plate is stacked on clamp.
Also comprise the dust collector being located at sheet cutting apparatus 5 rear portion, described dust collector comprises electrostatic generator 17, a pair electrostatic roller 18 and a pair clearer 19, the positive charge mouth of described electrostatic generator 17 is electrically connected with a pair electrostatic roller 18, described LED diffuser plate 6 passes from a pair electrostatic roller 18, and a pair clearer 19 contacts with a pair electrostatic roller 18 respectively.During work, take motor as power, electrostatic roller 18 is driven to roll, electrostatic roller 18 is by the adsorbing powder dust on LED diffuser plate 6 surface, and on LED diffuser plate 6 with negative charge neutralize, electrostatic roller 18 is in the process of rolling, the dust adsorbed on electrostatic roller 18 surface is removed by clearer 19, to reach the object of clean sheet material, this device instead of traditional manually cleaning, thus solve and thoroughly do not cause and a little weigh wounded and abrasive quality problems because break flour is clean, greatly improve product quality and work efficiency.
Further, described clamp 10 is located on cylinder 14, and described cylinder 14 drives clamp 10 to be elevated.
During work, the clamp 10 of sky is upwards pushed up maximum eminence by cylinder, and along with the LED diffuser plate on clamp 10 progressively increases, when reaching certain height, cylinder drives clamp 10 to fall back to suitable height, to be conducive to vacuum cup stacking LED diffuser plate.
In addition, also comprise horizontal slide rail 15, screw mandrel 16 and motor (without display in figure), described clamp 10 and cylinder 14 are provided with two covers, cylinder 14 in two covers is located on horizontal slide rail 15, when the LED diffuser plate automatic stacking on first set clamp is full, described motor drives two cylinders 14 to move along horizontal slide rail 15 by screw mandrel 16, first set clamp is removed, and move into the automatic stacking that the empty clamp of the second cover carries out LED diffuser plate simultaneously, two cover clamps hocket, and ensure that the continuity of device fabrication.
The above is preferred implementation of the present utility model; certainly the interest field of the utility model can not be limited with this; should be understood that; for those skilled in the art; the technical solution of the utility model is modified or equivalent replacement, do not depart from the protection domain of technical solutions of the utility model.
Claims (7)
1. the LED diffuser plate manufacturing line with detecting device, comprise sheet extruder, format roll group, transfer roller group and sheet cutting apparatus, the sheet stock extruded of sheet extruder is through successively through format roll group, transfer roller group and sheet cutting apparatus, the LED diffuser plate formed after sheet cutting is fallen on bench board by sheet cutting apparatus, also comprise the online sheet material detection apparatus being located at sheet cutting apparatus front portion, described online sheet material detection apparatus includes camera, Panel light, loud speaker and master controller, described camera and Panel light are positioned at the both sides up and down of sheet material, Panel light irradiates to sheet surface, the shooting information of the irradiation area on camera picked-up sheet material, and send shooting information to master controller, described master controller is electrically connected with loud speaker.
2. the LED diffuser plate manufacturing line with detecting device according to claim 1, it is characterized in that: also comprise alarm lamp, described alarm lamp is electrically connected with master controller.
3. the LED diffuser plate manufacturing line with detecting device according to claim 1, it is characterized in that: described Panel light is located at the below of sheet material, camera is located at the top of sheet material.
4. the LED diffuser plate manufacturing line with detecting device according to claim 1, it is characterized in that: also comprise the dust collector being located at sheet cutting apparatus rear portion, described dust collector comprises electrostatic generator, a pair electrostatic roller and a pair clearer, the positive charge mouth of described electrostatic generator is electrically connected with a pair electrostatic roller, described LED diffuser plate passes from a pair electrostatic roller, a pair clearer contacts with a pair electrostatic roller respectively, and a pair electrostatic roller is that power rotates respectively with motor.
5. the LED diffuser plate manufacturing line with detecting device according to claim 1, it is characterized in that: also comprise LED diffuser plate automatic stacking device, it includes vacuum cup, sucker translation mechanism, servomotor, clamp, sensor and controller, described sensor is located on the table top of described bench board, sensor will sense that the induction information of LED diffuser plate sends controller to, controller starts servomotor, driven by servomotor sucker translation mechanism, sucker translation mechanism Mobile vacuum sucker to LED diffuser plate top and LED diffuser plate is drawn, sensor sends the induction information responded to less than LED diffuser plate to controller, controller starts servomotor reversion, vacuum cup moves to the top of clamp, and LED diffuser plate is stacked on clamp.
6. the LED diffuser plate manufacturing line with detecting device according to claim 5, is characterized in that: described clamp is located on cylinder, and described cylinder drives clamp lifting.
7. the LED diffuser plate manufacturing line with detecting device according to claim 6, it is characterized in that: also comprise horizontal slide rail, screw mandrel and motor, described clamp and cylinder are provided with two covers, cylinder in two covers is located on horizontal slide rail, and described motor drives two cylinders to move along horizontal slide rail by screw mandrel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520461365.4U CN204777923U (en) | 2015-07-01 | 2015-07-01 | LED diffuser plate production line with detection device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520461365.4U CN204777923U (en) | 2015-07-01 | 2015-07-01 | LED diffuser plate production line with detection device |
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| CN204777923U true CN204777923U (en) | 2015-11-18 |
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| CN201520461365.4U Active CN204777923U (en) | 2015-07-01 | 2015-07-01 | LED diffuser plate production line with detection device |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108436450A (en) * | 2018-04-20 | 2018-08-24 | 江苏容源电力设备有限公司 | The electromechanical equipment installation method of high security |
| CN109879089A (en) * | 2019-03-18 | 2019-06-14 | 乳源东阳光机械有限公司 | A kind of system and method for etched foil surface real time monitoring early warning and dedusting |
| CN109941788A (en) * | 2019-03-15 | 2019-06-28 | 苏州默声熙达设备科技有限公司 | A kind of textile cloth automation pick device |
| CN110773470A (en) * | 2019-11-06 | 2020-02-11 | 珠海格力智能装备有限公司 | Powder brushing device |
| CN112394249A (en) * | 2020-11-23 | 2021-02-23 | 佛山市磊鑫光电科技有限公司 | ESD antistatic detection device of LED lamp |
| CN116577348A (en) * | 2023-07-07 | 2023-08-11 | 深圳市诚誉兴光电有限公司 | Diffusion plate AOI detection device and detection method |
-
2015
- 2015-07-01 CN CN201520461365.4U patent/CN204777923U/en active Active
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108436450A (en) * | 2018-04-20 | 2018-08-24 | 江苏容源电力设备有限公司 | The electromechanical equipment installation method of high security |
| CN109941788A (en) * | 2019-03-15 | 2019-06-28 | 苏州默声熙达设备科技有限公司 | A kind of textile cloth automation pick device |
| CN109879089A (en) * | 2019-03-18 | 2019-06-14 | 乳源东阳光机械有限公司 | A kind of system and method for etched foil surface real time monitoring early warning and dedusting |
| CN110773470A (en) * | 2019-11-06 | 2020-02-11 | 珠海格力智能装备有限公司 | Powder brushing device |
| CN110773470B (en) * | 2019-11-06 | 2021-06-18 | 珠海格力智能装备有限公司 | Powder brushing device |
| CN112394249A (en) * | 2020-11-23 | 2021-02-23 | 佛山市磊鑫光电科技有限公司 | ESD antistatic detection device of LED lamp |
| CN112394249B (en) * | 2020-11-23 | 2023-10-27 | 佛山市磊鑫光电科技有限公司 | ESD antistatic detection device of LED lamp |
| CN116577348A (en) * | 2023-07-07 | 2023-08-11 | 深圳市诚誉兴光电有限公司 | Diffusion plate AOI detection device and detection method |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 526200, Guangdong, Zhaoqing province high tech Zone Sha Lek Industrial Park, Zhaoqing health family industry Co., Ltd. 1 South workshop Patentee after: Guangdong ou dickming photoelectric Polytron Technologies Inc Address before: 526200, Guangdong, Zhaoqing province high tech Zone Sha Lek Industrial Park, Zhaoqing health family industry Co., Ltd. 1 South workshop Patentee before: ZHAOQING OUDIMING TECHNOLOGY CO., LTD. |